Appendix II

LIST OF FIGURESFigure No.Title1Typical layout drawing of a machine.2Sample bill of material (to accompany layout drawing shown on figure 1)3Material to be included with the operating instructions on or with the wiring diagram submitted to each customer.4Sample factory inspection form.5Typical plane joint.6Typical combination joint.7Typical threaded joint.8Typical threaded straight stuffing box and packing gland lead entrance with provision for hose conduit.9Typical slip-fit straight-type and angle-type stuffing box and packing gland lead entrance.10Typical slip-fit angle-type stuffing box and packing gland lead entrance and typical plug for spare lead entrance hole. EC22OC91.024 Figure 2—Sample Bill of Material B. of M. No. ____ Date ______ Revision Date 1. ______ 2. ______ 3. ______ 4. ______ 5. ______ Bill of Material (Electrical) (Manufacturing Company) Model: (Unit Name) Approval 2G- Motor: (Manufacturing Company) Frame

___ Hp., ___ Volts, ___ Ph.,

___ Cy., ___ R.P.M.

X/P__________(Date).

______(Date) Extension.

Starter: (Manufacturing Company) Model

____Hp., ____Volts.

X/P

(Date)

______ Extension.

(Date)

Cable—Motor to Starter:

Cond. No. ___, ___″

O.D., ___′ Long

Hose—Motor to Starter Cable:

___″ I.D., ___″ O.D., ___ ′ Long

Portable (Trailing) Cable— Type:

Cond. No. ___, ___″

O.D., ___′ Long

Hose—for Portable Cable:

___″ I.D., ___″ O.D., ___′ Long

Hose Clamps—

2 for Motor-Starter Hose conduit ___″ D

1 for Portable Cable Hose conduit __″ D*

*Only when short length of hose is used. Trolley Tap—

(Manufacturing Company)

Model ______________ with ___-ampere fuse.

Rail Clamps, 2.

1 Ground Clamp, Cat. No. ___

(Manufacturing Company)

1 Return Power Conductor, Cat. No. ___

(Manufacturing Company)

or—as Optional

Plug on outby end of potable cable for insertion into receptacle on distribution box or equivalent with short-circuit protective device set at ___ amperes. Static-free Belt

Model

Style

Catalog No. ___,

(Manufacturing Company) Guard for Belt— Material

Overall Dimensions ___″ Long × ___″

Wide ×___″ High

Note:

The foregoing is intended as a guide. Additional electrical components used shall be completely identified.

Figure 3—Material To Be Included With the Operating Instructions—on or With the Wiring Diagram Submitted to Each Customer (Sometimes referred to as “Caution Statement”) caution

To retain “permissibility” of this equipment the following conditions shall be satisfied:

1. General safety. Frequent inspection shall be made. All electrical parts, including the portable cable and wiring, shall be kept in a safe condition. There shall be no openings into the casings of the electrical parts. A permissible distribution box shall be used for connection to the power circuit unless connection is made in fresh intake air. To maintain the overload protection on direct-current machines, the ungrounded conductor of the portable cable shall be connected to the proper terminal. The machine frame shall be effectively grounded. The power wires shall not be used for grounding except in conjunction with diode(s) or equivalent. The operating voltage should match the voltage rating of the motor(s).

2. Servicing. Explosion-proof enclosures shall be restored to the state of original safety with respect to all flame arresting paths, lead entrances, etc., following disassembly for repair or rebuilding, whether by the owner or an independent shop.

3. Fastenings. All bolts, nuts, screws, and other means of fastening, and also threaded covers, shall be in place, properly tightened and secured.

4. Renewals and repairs. Inspections, repairs, or renewals of electrical parts shall not be made unless the portable cable is disconnected from the circuit furnishing power, and the cable shall not be connected again until all parts are properly reassembled. Special care shall be taken in making renewals or repairs. Leave no parts off. Use replacement parts exactly like those furnished by the manufacturer. When any lead entrance is disturbed, the original leads or exact duplicates thereof shall be used and stuffing boxes shall be repacked in the approved manner.

5. Cable requirements. A flame-resistant portable cable bearing a MSHA assigned identification number, adequately protected by an automatic circuit-interrupting device shall be used. Special care shall be taken in handling the cable to guard against mechanical injury and wear. Splices in portable cables shall be made in a workmanlike manner, mechanically strong, and well insulated. Not more than five temporary splices are permitted in a portable cable regardless of length. Connections and wiring to the outby end of the cable shall be in accordance with recognized standards of safety.

Figure 4—Sample Factory Inspection Form Date ______ Inspector ____________ machine Designation: Type: ______ Serial No. motor Manufacturer: Serial No.: ___ Type: Frame: Hp.__ F.L. Speed:__ Volts:__ Amps._ Winding: ___ X/P No. ___ (or parts list designation). starter Manufacturer: Serial No. ___ Type: Hp. ___ Volts: ___ X/P No. ___ (or parts list designation). Short-circuit protection ___ amps. Overload-current protection ___ amps. portable cable Manufacturer: _________________ Type: ______ Conductors: _______ Length: ___ O.D. ___ MSHA No. ____ Is all wiring around machine adequately protected from mechanical damage? By hose conduit_____, Troughs Metal tubing _____, Other By removal of all sharp corners or edges? Is wiring separated from hydraulic components? Is an adequate insulated strain clamp provided for the portable cable? Are all packing glands properly packed so that 1/8-inch clearance remains between packing nut and stuffing box? Are lockwashers (or equivalent) provided for all explosion-proof enclosure fastenings? Are all plane joints securely fastened so that an 0.005-inch feeler gage cannot be inserted? Are all threaded covers secured? How? Are all electrical connections secure ____and properly insulated where necessary? Note:

Add appropriate material for each explosion-proof enclosure when more than a motor and starter are on a machine.

EC22OC91.014 EC22OC91.015 EC22OC91.016 EC22OC91.017 EC22OC91.018 EC22OC91.019