§ 1065.105 - Dynamometer and engine equipment specifications.  


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  • (a) The engine dynamometer system must be able to control engine torque and speed simultaneously over the applicable test cycles within the accuracies specified in § 1065.530. If your dynamometer cannot meet the accuracy requirements in § 1065.530, you must get our approval before using it. For transient testing, issue command set points for engine torque and speed at 5 Hz or greater (10 Hz recommended). Record feedback engine torque and speed at least once every second during the test. In addition to these general requirements, make sure your engine or dynamometer's readout signals for speed and torque meet the following accuracies for all testing:

    (1) Engine speed readout must be accurate to within ±2 percent of the absolute standard value. A 60-tooth (or greater) wheel in combination with a common mode rejection frequency counter is considered an absolute standard for engine or dynamometer speed.

    (2) Engine flywheel torque readout must meet one of the two following standards for accuracy:

    (i) Within ±3 percent of the NIST true value torque (as defined in § 1065.315).

    (ii) The following accuracies:

    If the full-scale torque value is...Engine flywheel torque readout must be within...T ≤ 550 ft-lbs.±2.5 ft-lbs. of NIST true value.550 < T ≤ 1050 ft-lbs.±5.0 ft-lbs. of NIST true value.T > 1050 ft-lbs.±10.0 ft-lbs. of NIST true value.

    (3) Option: You may use internal dynamometer signals (such as armature current) to measure torque if you can show that the engine flywheel torque during the test cycle conforms to paragraph (b)(2) of this section. Your measurements must compensate for increased or decreased flywheel torque because of the armature's inertia during accelerations and decelerations in the test cycle.

    (b) To verify that the test engine has followed the test cycle correctly, collect the dynamometer or engine readout signals for speed and torque so you can statistically correlate the engine's actual performance with the test cycle (see § 1065.530). Normally, to do this, you would convert analog signals from the dynamometer or engine into digital values for computer storage, but all conversions must meet two criteria:

    (1) Speed values used to evaluate cycles must be accurate to within 2 percent of the readout value for dynamometer or engine speed.

    (2) Engine flywheel torque values used to evaluate cycles must be accurate to within 2 percent of the readout value for dynamometer or engine flywheel torque.

    (c) You may combine the tolerances in paragraphs (a) and (b) of this section if you use the root mean square (RMS) method and refer accuracies of the RMS values to absolute-standard or NIST true values.

    (1) Speed values used to evaluate cycles must be accurate to within ±2.8 percent of the absolute standard values, as defined in paragraph (a)(1) of this section.

    (2) Engine flywheel torque values used to evaluate cycles must be accurate to within ±3.6 percent of NIST true values, as determined in § 1065.315.