§ 86.1330-84 - Test sequence; general requirements.  


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  • (a) The test sequence shown in Figure N84-10 shows the major steps of the test procedure.

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    (b) Control of Air Temperature. (1) The temperature of the CVS dilution air shall be maintained above 68 °F (20 °C) for Otto cycle engines and between 68 °F and 86 °F (20 °C and 30 °C) for diesel cycle engines throughout the test sequence, except as permitted by § 86.1335-84.

    (2) For engines with auxiliary emission control devices which sense or detect ambient air temperature and operate at 68 °F or higher, the test cell ambient air temperature and the temperature of the engine intake air shall be maintained at 77 °F ±9 °F (25 °C ±5 °C) throughout the test sequence. For engines with auxiliary emission control devices which are temperature dependent and operate at 68 °F or higher, the temperature of the engine intake air shall be maintained at 77 °F ±9 °F (25 °C ±5 °C) throughout the test sequence.

    (3) For engines which are not equipped with temperature dependent auxiliary emission control devices, the test cell ambient air temperature and the temperature of the engine intake air shall be greater than 20° C (68° F). No corrections will be made in test results or measured engine power if 30° C (86° F) is exceeded.

    (4) The only exceptions to these temperatures are as noted in § 86.1335-84.

    (5) For engines equipped with an air-to-air intercooler (or any other low temperature charge air cooling device) between the turbocharger compressor and the intake manifold, the procedure for simulating the device in the transient dynamometer test facilities shall follow the SAE Recommended Practice J1937, “Engine Testing with Low Temperature Charge Air Cooling System in a Dynamometer Test Cell.”

    (c) No control of ambient air, engine intake air or CVS dilution air humidity is required.

    (d) The idle test of subpart P may be run after completion of the hot start exhaust emission test, if applicable.

    (e) The barometric pressure observed during the generation of the maximum torque curve shall not deviate more than 1 inch Hg from the value measured at the beginning of the map. The average barometric pressure observed during the exhaust emission test must be within 1 inch Hg of the average observed during the maximum torque curve generation.

    (f) Diesel-Fueled Engines only. (1)(i) Air inlet restriction shall be set to a value midway between a clean filter and the maximum restriction specified by the manufacturer. The exhaust restriction normally shall be set at 80 percent of the manufacturer's recommended maximum specified exhaust restriction. The manufacturer shall be liable for emission compliance from the minimum in-use restrictions to the maximum restrictions specified by the manufacturer for that particular engine.

    (ii) Inlet depression and exhaust backpressure shall be set with the engine operating at rated speed and wide open throttle, except for the case of inlet depression for naturally aspirated engines, which shall be set at maximum engine speed and nominal zero load (high idle).

    (iii) The location at which the inlet depression and exhaust backpressure is measured shall be specified by the manufacturer.

    (iv) The settings shall take place during the final mode of the preconditioning prior to determining the maximum torque curve.

    (2)(i) The temperature of the inlet fuel to the engine shall not exceed 110 °F (or 130 °F during the first 10 seconds of the hot start test).

    (ii) The pressure of the inlet fuel and the point at which it is measured shall be specified by the manufacturer.

    (g) Pre-test engine measurements (e.g., governed diesel-fueled engine high idle speed, diesel-fueled engine fuel flows, etc.), pre-test engine performance checks (e.g., verification of actual rated rpm, etc.) and pre-test system calibrations (e.g., inlet and exhaust restrictions, etc.) shall be made prior to generation of the maximum torque curve. This can be done during engine preconditioning, or at the manufacturer's convenience subject to the requirements of good engineering practice.