97-22147. Airworthiness Directives; RAPCO, Inc. Filter, Part Numbers RA- 1J4-4, RA-1J4-6, and RA-1J4-7 From Lot Numbers 05597, 07797, and 12597  

  • [Federal Register Volume 62, Number 162 (Thursday, August 21, 1997)]
    [Rules and Regulations]
    [Pages 44406-44408]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 97-22147]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 97-CE-71-AD; Amendment 39-10103; AD 97-16-10]
    RIN 2120-AA64
    
    
    Airworthiness Directives; RAPCO, Inc. Filter, Part Numbers RA-
    1J4-4, RA-1J4-6, and RA-1J4-7 From Lot Numbers 05597, 07797, and 12597
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
    -----------------------------------------------------------------------
    
    SUMMARY: This document publishes in the Federal Register an amendment 
    adopting Airworthiness Directive (AD) 97-16-10, which was sent 
    previously to owners of airplanes known to have RAPCO, Inc. (RAPCO) in-
    line pressure filters installed. This AD requires removing RAPCO 
    filters with part numbers (P/N) RA-1J4-4, RA-1J4-6, and RA-1J4-7 that 
    are from Lot Numbers 05597, 07797, and 12597. Recent operator reports 
    and the manufacturer's report of several cracked filter housings on 
    these RAPCO, Inc. in-line pressure filters prompted this AD. The 
    actions specified by this AD are intended to prevent failure of the 
    flight instruments during flight because of a failed in-line pressure 
    filter, which could cause loss of control of the airplane.
    
    DATES: Effective September 18, 1997, to all persons except those to 
    whom it was made immediately effective by priority letter AD 97-16-10, 
    issued July 31, 1997, which contained the requirements of this 
    amendment.
        Comments for inclusion in the Rules Docket must be received on or 
    before October 17, 1997.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Central Region, Office of the Assistant Chief 
    Counsel, Attention: Rules Docket 97-CE-71-AD, Room 1558, 601 E. 12th 
    Street, Kansas City, Missouri 64106.
    
    FOR FURTHER INFORMATION CONTACT: Roy Boffo, Aerospace Engineer, Chicago 
    Aircraft Certification Office, 2300 E. Devon, Des Plaines, Illinois 
    60018, telephone (847) 294-7564; facsimile (847) 294-7834.
    
    SUPPLEMENTARY INFORMATION:
    
    Discussion
    
        On July 31, 1997, the FAA issued priority letter AD 97-16-10, which 
    applies to certain RAPCO in-line pressure filters that may be installed 
    on, but not limited to, the following airplanes:
    
    ------------------------------------------------------------------------
                   Manufacturer                             Model           
    ------------------------------------------------------------------------
    Cessna Aircraft Company (Cessna)..........  310R and T310R.             
    Raytheon Aircraft Company (Raytheon)        E33A, F33A, V35A, V35B, 36, 
     (formerly known as Beech Aircraft           A36, 58, 65-B80, 70, 95-   
     Corporation).                               B55, D55, E55.             
    The New Piper Aircraft, Inc. (Piper)......  PA-31-300, PA-31-325, PA-   
                                                 31P, PA-31P-350, PA-31T, PA-
                                                 34-200T.                   
    ------------------------------------------------------------------------
    
        This priority letter AD results from recent operator reports and 
    the manufacturer's report of several cracked filter housings on RAPCO, 
    Inc. in-line pressure filters produced from lot numbers 05597, 07797, 
    and 12597 with part numbers (P/N) RA-1J4-4, RA-1J4-6, and RA-1J4-7. 
    This product is an in-line pressure filter used on single and twin-
    engine airplanes with pressure-driven primary and standby flight 
    instruments (attitude gyros). The filters are designed to remove the 
    carbon particles between the vacuum pump outlet and the instrument 
    pressure inlet. Failure of this filter results in failure of the flight 
    instruments, which could cause loss of control of the airplane.
        Further investigation has revealed that some of the plastic filter 
    housings have cracked during flight when exposed to high temperatures 
    and low humidity conditions. The failure is occurring anytime between 2 
    and 6 hours time-in-service (TIS). The manufacturer discovered that the 
    vendor of the plastic made a manufacturing change, moving the sonic 
    weld machine and the housings into a high humidity area. Apparently, 
    the sonic weld time was doubled due to a higher moisture content in the 
    plastic. This condition leads to brittle plastic filter housings that 
    crack when exposed to low humidity/high temperature ambient conditions.
        This condition, if not corrected, could result in failure of the 
    operators' flight instruments during flight.
    
    The FAA's Determination and Explanation of the AD
    
        Since an unsafe condition has been identified that is likely to 
    exist or develop in airplanes that have RAPCO in-line pressure filters 
    marked with part numbers RA-1J4-4, RA-1J4-6, or RA-1J4-7 from Lot 
    Numbers 05597, 07797, or 12597 installed, the FAA issued priority 
    letter AD 97-16-10 on July 31, 1997, to prevent failure of the flight
    
    [[Page 44407]]
    
    instruments during flight because of a failed in-line pressure filter, 
    which could cause loss of control of the airplane. The AD requires 
    removing the filters from service.
    
    Compliance Time
    
        The compliance time of this AD is presented in calendar time 
    instead of hours time-in-service (TIS). The FAA has determined that a 
    calendar time compliance is the most desirable method because of the 
    diversity of the affected fleet. Therefore, to ensure that the above-
    referenced condition is corrected within a reasonable period of time, a 
    compliance schedule based upon calendar time instead of hours TIS is 
    utilized.
    
    Determination of the Effective Date of the AD
    
        Since it was found that immediate corrective action was required, 
    notice and opportunity for prior public comment thereon were 
    impracticable and contrary to the public interest, and good cause 
    existed to make the AD effective immediately by individual letters 
    issued on July 31, 1997, to all known U.S. owners/operators of 
    airplanes that may have certain RAPCO in-line pressure filters 
    installed.
        These conditions still exist, and the AD is hereby published in the 
    Federal Register as an amendment to section 39.13 of the Federal 
    Aviation Regulations (14 CFR 39.13) to make it effective as to all 
    persons.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting immediate flight safety and, thus, was not 
    preceded by notice and opportunity to comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified above. All communications 
    received on or before the closing date for comments will be considered, 
    and this rule may be amended in light of the comments received. Factual 
    information that supports the commenter's ideas and suggestions is 
    extremely helpful in evaluating the effectiveness of the AD action and 
    determining whether additional rulemaking action would be needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket No. 97-CE-71-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866. It has been determined further that this 
    action involves an emergency regulation under DOT Regulatory Policies 
    and Procedures (44 FR 11034, February 26, 1979). If it is determined 
    that this emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding a new airworthiness directive 
    (AD) to read as follows:
    
    97-16-10 RAPCO, INC.: Amendment 39-10103; Docket No. 97-CE-71-AD.
    
        Applicability: Filter Part Numbers (P/N) RA-1J4-4, RA-1J4-6, or 
    RA-1J4-7 from Lot Numbers 05597, 07797, or 12597 installed on, but 
    not limited to, the following airplanes, certificated in any 
    category:
    
    ------------------------------------------------------------------------
                   Manufacturer                             Model           
    ------------------------------------------------------------------------
    Cessna Aircraft Company (Cessna)..........  310R and T310R.             
    Raytheon Aircraft Company (Raytheon)        E33A, F33A, V35A, V35B, 36, 
     (formerly known as Beech Aircraft           A36, 58, 65-B80, 70, 95-   
     Corporation).                               B55, D55, E55.             
    The New Piper Aircraft, Inc. (Piper)......  PA-31-300, PA-31-325, PA-   
                                                 31P, PA-31P-350, PA-31T, PA-
                                                 34-200T.                   
    ------------------------------------------------------------------------
    
        Note 1: This AD applies to each airplane with one or more of 
    these filters installed that is identified in the preceding 
    applicability provision, regardless of whether it has been modified, 
    altered, or repaired in the area subject to the requirements of this 
    AD. For airplanes that have been modified, altered, or repaired so 
    that the performance of the requirements of this AD is affected, the 
    owner/operator must request approval for an alternative method of 
    compliance in accordance with paragraph (d) of this AD. The request 
    should include an assessment of the effect of the modification, 
    alteration, or repair on the unsafe condition addressed by this AD; 
    and, if the unsafe condition has not been eliminated, the request 
    should include specific proposed actions to address it.
        Compliance: Required within 2 days after the effective date of 
    this AD or prior to further flight, whichever occurs later, unless 
    already accomplished, except to those operators receiving this 
    action by priority letter issued July 31, 1997, which made these 
    actions effective immediately upon receipt.
        To prevent failure of the flight instruments during flight 
    because of a failed in-line pressure filter, which could cause loss 
    of control of the airplane, accomplish the following:
        (a) Remove any filter with an applicable part number and lot 
    number and replace with an FAA-approved filter that incorporates a 
    part number (P/N) and lot number not covered by this AD.
    
        Note 2: RAPCO, Inc. distributed a news letter entitled RAPCO, 
    Inc Reporter, dated January 1, 1995, Issue 6, that discusses the 
    care and maintenance of the in-line filters and hoses to prevent 
    damage.
    
        (b) Upon the effective date of this AD, no person may equip an 
    aircraft with any RAPCO filters marked with P/N RA-1J4-4, RA-1J4-6, 
    or RA-1J4-7 that are from Lot Numbers 05597, 07797, or 12597.
    
        Note 3: Production of the affected filters has ceased. The 
    affected lots were produced
    
    [[Page 44408]]
    
    in February 1997, and a check of the aircraft records will give a 
    good indication as to whether these filters have been installed on 
    an aircraft.
    
        (c) Special flight permits may be issued for daytime visual 
    flight rules (VFR) flight only, in accordance with sections 21.197 
    and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 
    21.199) to operate the airplane to a location to accomplish the 
    requirement of this AD.
        (d) An alternative method of compliance or adjustment of the 
    compliance time that provides an equivalent level of safety may be 
    approved by the Manager, Chicago Aircraft Certification Office, 2300 
    E. Devon, Des Plaines, Illinois 60018. The request shall be 
    forwarded through an appropriate FAA Maintenance Inspector, who may 
    concur or comment and then send it to the Manager, Chicago Aircraft 
    Certification Office.
    
        Note 4: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Chicago Aircraft Certification Office.
    
        (e) Information related to this AD may be inspected at the FAA, 
    Central Region, Office of the Assistant Chief Counsel, Room 1558, 
    601 E. 12th Street, Kansas City, Missouri 64106.
        (f) This amendment (39-10103) becomes effective on September 18, 
    1997, to all persons except those persons to whom it was made 
    immediately effective by priority letter AD 97-16-10, issued July 
    31, 1997, which contained the requirements of this amendment.
    
        Issued in Kansas City, Missouri, on August 14, 1997.
    Michael Gallagher,
    Manager, Small Airplane Directorate, Aircraft Certification Service.
    [FR Doc. 97-22147 Filed 8-20-97; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
9/18/1997
Published:
08/21/1997
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
97-22147
Dates:
Effective September 18, 1997, to all persons except those to whom it was made immediately effective by priority letter AD 97-16-10, issued July 31, 1997, which contained the requirements of this amendment.
Pages:
44406-44408 (3 pages)
Docket Numbers:
Docket No. 97-CE-71-AD, Amendment 39-10103, AD 97-16-10
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
97-22147.pdf
CFR: (1)
14 CFR 39.13