98-1704. Airworthiness Directives; CFM International CFM56-2, -3, -3B, - 3C, and -5 Series Turbofan Engines  

  • [Federal Register Volume 63, Number 18 (Wednesday, January 28, 1998)]
    [Rules and Regulations]
    [Pages 4158-4160]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-1704]
    
    
    
    [[Page 4158]]
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 89-ANE-05; Amendment 39-10290; AD 89-23-06 R1]
    RIN 2120-AA64
    
    
    Airworthiness Directives; CFM International CFM56-2, -3, -3B, -
    3C, and -5 Series Turbofan Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment revises an existing airworthiness directive 
    (AD), applicable to CFM International (CFMI) CFM56-2, -3, -3B, -3C, and 
    -5 series turbofan engines, that currently requires repetitive magnetic 
    chip detector (MCD) inspections and removal from service of certain No. 
    3 bearings. This amendment removes the requirement for MCD inspections 
    for certain No. 3 bearings if the bearing has 6,000 or more hours time 
    in service since new, extends the removal from service date for certain 
    No. 3 bearings, changes the inspection interval for certain No. 3 
    bearings, deletes a specific No. 3 bearing part number, and replaces 
    reference to specific maintenance manuals with service bulletins. Other 
    requirements of the current AD remain unchanged and are carried over 
    into this revised AD. This amendment is prompted by additional data 
    that demonstrates a reduced bearing failure rate after a period of time 
    in service; therefore, an acceptable level of safety can be maintained 
    with a relaxation of some of the current AD requirements. The actions 
    specified by this AD are intended to prevent a No. 3 bearing failure, 
    and a subsequent inflight engine shutdown.
    
    DATES: Effective January 28, 1998. The incorporation by reference of 
    certain publications listed in the regulations is approved by the 
    Director of the Federal Register as of January 28, 1998.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from CFM International, Technical Publications Department, 1 
    Neumann Way, Cincinnati, OH 45215; telephone (513) 552-2981, fax (513) 
    552-2816. This information may be examined at the Federal Aviation 
    Administration (FAA), New England Region, Office of the Regional 
    Counsel, 12 New England Executive Park, Burlington, MA 01803-5299; or 
    at the Office of the Federal Register, 800 North Capitol Street, NW., 
    suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Glorianne Messemer, Aerospace 
    Engineer, Engine Certification Office, FAA, Engine and Propeller 
    Directorate, 12 New England Executive Park, Burlington, MA 01803-5299; 
    telephone (781) 238-7132, fax (781) 238-7199.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) by revising AD 89-23-06, 
    Amendment 39-6370 (54 FR 43581, October 26, 1989), which is applicable 
    to CFM International (CFMI) CFM56-2, -3, -3B, -3C, and -5 series 
    turbofan engines, was published in the Federal Register on September 
    19, 1997 (62 FR 49177). That action proposed to require removing the 
    requirement for magnetic chip detector (MCD) inspections for certain 
    No. 3 bearings if the bearing has 6,000 or more hours time in service 
    since new, extending the removal from service date for certain No. 3 
    bearings, changing the inspection interval for certain No. 3 bearings, 
    deleting a specific No. 3 bearing part number, and replacing reference 
    to specific maintenance manuals with service bulletins. Other 
    requirements of the current AD remain unchanged and are carried over 
    into this revised AD.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Two comments were received from air 
    carriers, both of which support the rule as proposed. No comments were 
    received on the FAA's determination of the cost to the public.
        The FAA has revised paragraphs (a)(2) and (b)(2) of this AD in 
    order to more accurately define an ``affected No. 3 bearing.'' In 
    addition, the FAA has revised paragraph (h) of this AD in order to more 
    accurately define a ``shop visit''. Lastly, the FAA has added paragraph 
    (g) in the AD to clarify what constitutes terminating action to the 
    inspections required by the AD.
        The FAA has also revised the calendar end-date in paragraphs (a)(2) 
    and (b)(2) of this AD to January 31, 1998, based upon the anticipated 
    effective date of this AD.
        All changes introduced in this revised AD are relaxatory in nature 
    except for the new inspection interval in paragraph (d). The 
    manufacturer has advised the FAA that there is only one engine, not 
    installed on a U.S. registered aircraft, that is affected by this new 
    inspection interval. Therefore, no additional cost to U.S. operators is 
    expected to result from this relaxatory action. In addition, since no 
    U.S. operators will be affected by the new inspection interval a 
    situation exists that allows the immediate adoption of this regulation. 
    Therefore, it is found that good cause exists for making this amendment 
    effective in less than 30 days following publication.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air Transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing Amendment 39-6370 (54 FR 
    43581, October 26, 1989) and by adding a new airworthiness directive, 
    Amendment 39-10290, to read as follows:
    
    89-23-06 R1 CFM International: Amendment 39-10290. Docket 89-ANE-05. 
    Revises AD 89-23-06, Amendment 39-6370.
    
        Applicability: CFM International (CFMI) CFM56-2, -3, -3B, -3C, 
    and -5 series turbofan engines, installed on but not limited
    
    [[Page 4159]]
    
    to Airbus A319 and A320 series, McDonnell Douglas DC-8 series, and 
    Boeing 737 series aircraft.
    
        Note 1: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must request 
    approval for an alternative method of compliance in accordance with 
    paragraph (i) of this AD. The request should include an assessment 
    of the effect of the modification, alteration, or repair on the 
    unsafe condition addressed by this AD; and, if the unsafe condition 
    has not been eliminated, the request should include specific 
    proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent a No. 3 bearing failure and subsequent inflight 
    engine shutdown, accomplish the following:
        (a) For CFM56-3, -3B, and -3C series engines equipped with No. 3 
    bearings, Part Number (P/N) 9732M10P12 (Serial Number (S/N) series 
    FAFDxxxx or FAFExxxx); 9732M10P18; or 1362M76P02 accomplish the 
    following:
        (1) Inspect the forward sump magnetic chip detector (MCD) in 
    accordance with CFM56-3/-3B/-3C Service Bulletin (SB) No. 72-530, 
    Revision 3, dated November 17, 1995, within the next 50 hours time 
    in service (TIS) after the effective date of this AD. Thereafter, 
    inspect the forward sump MCD at intervals not to exceed 50 hours TIS 
    since the last inspection (SLI) in accordance with CFM56-3/-3B/-3C 
    SB No. 72-530, Revision 3, dated November 17, 1995, until 
    accomplishment of paragraph (a)(2) below, or, for bearing P/N 
    9732M10P12, until the TIS since new is 6,000 hours or more. Remove 
    from service, prior to further flight, engines which exhibit MCD 
    metallic debris defined as not serviceable in accordance with CFM56-
    3/-3B/-3C SB No. 72-530, Revision 3, dated November 17, 1995.
        (2) Remove from service No. 3 bearings, P/N 9732M10P18 and 
    1362M76P02, at the next shop visit, or before January 31, 1998, 
    whichever occurs first. Removal of No. 3 bearings in accordance with 
    this paragraph constitutes terminating action to the inspection 
    requirements of paragraph (a)(1) of this AD.
        (b) For CFM56-2 series engines equipped with No. 3 bearings, P/N 
    9732M10P12 (S/N series FAFDxxxx or FAFExxxx) or 9732M10P18, 
    accomplish the following:
        (1) Inspect the forward sump MCD in accordance with CFM56-2 SB 
    No. 72-620, Revision 4, dated November 17, 1995, within the next 50 
    hours TIS after the effective date of this AD. Thereafter, inspect 
    the forward sump MCD at intervals not to exceed 50 hours TIS SLI in 
    accordance with CFM56-2 SB No. 72-620, Revision 4, dated November 
    17, 1995, until accomplishment of paragraph (b)(2) below, or, for 
    bearing P/N 9732M10P12, until the TIS since new is 6,000 hours or 
    more. Remove from service, prior to further flight, engines which 
    exhibit MCD metallic debris defined as not serviceable in accordance 
    with CFM56-2 SB No. 72-620, Revision 4, dated November 17, 1995.
        (2) Remove from service No. 3 bearings, P/N 9732M10P18, at the 
    next engine shop visit, or before January 31, 1998, whichever occurs 
    first. Removal of No. 3 bearings in accordance with this paragraph 
    constitutes terminating action to the inspection requirements of 
    paragraph (b)(1) of this AD.
        (c) For CFM56-3, -3B, and -3C series engines equipped with No. 3 
    bearings, P/N 9732M10P10; 9732M10P17; or 9732M10P12 (S/N series 
    other than FAFDxxxx or FAFExxxx), inspect the forward sump MCD in 
    accordance with CFM56-3/-3B/-3C SB No. 72-530, Revision 3, dated 
    November 17, 1995, within the next 75 hours TIS after the effective 
    date of this AD. Thereafter, inspect the forward sump MCD at 
    intervals not to exceed 75 hours TIS SLI in accordance with CFM56-3/
    -3B/-3C SB No. 72-530, Revision 3, dated November 17, 1995, until 
    the bearing TIS since new is 6,000 hours or more. Remove from 
    service, prior to further flight, engines which exhibit MCD metallic 
    debris defined as not serviceable in accordance with CFM56-3/-3B/-3C 
    SB No. 72-530, Revision 3, dated November 17, 1995.
        (d) For CFM56-2 series engines equipped with No. 3 bearings, P/N 
    9732M10P10; 9732M10P17; or 9732M10P12 (S/N series other than 
    FAFDxxxx or FAFExxxx), inspect the forward sump MCD in accordance 
    with CFM56-2 SB No. 72-620, Revision 4, dated November 17, 1995, 
    within the next 75 hours TIS after the effective date of this AD. 
    Thereafter, inspect the forward sump MCD at intervals not to exceed 
    75 hours TIS SLI in accordance with CFM56-2 SB No. 72-620, Revision 
    4, dated November 17, 1995, until the bearing TIS since new is 6,000 
    hours or more. Remove from service, prior to further flight, engines 
    which exhibit MCD metallic debris defined as not serviceable in 
    accordance with CFM56-2 SB No. 72-620, Revision 4, dated November 
    17, 1995.
        (e) For CFM56-5 series engines equipped with No. 3 bearing, P/N 
    9542M60P01, inspect the forward sump MCD in accordance with the 
    Accomplishment Instructions of CFM56-5 Alert Service Bulletin (ASB) 
    No. 72-A118, Revision 1, dated August 1, 1997, within the next 50 
    hours TIS after the effective date of this AD. Thereafter, inspect 
    the forward sump MCD at intervals not to exceed 50 hours TIS SLI in 
    accordance with the Accomplishment Instructions of CFM56-5 ASB No. 
    72-A118, Revision 1, dated August 1, 1997. Remove from service, 
    prior to further flight, engines which exhibit MCD metallic debris 
    defined as not serviceable in accordance with CFM56-5 ASB No. 72-
    A118, Revision 1, dated August 1, 1997.
        (f) Bearing inspections accomplished in accordance with AD 89-
    17-04 or AD 89-23-06 satisfy the corresponding requirements of this 
    AD.
        (g) No. 3 bearing, P/N 9732M10P12 (S/N series FAFDxxxx or 
    FAFExxxx), identified in paragraphs (a) or (b); or No. 3 bearing, P/
    N 9732M10P10, 9732M10P17, or 9732M10P12 (S/N series other than 
    FAFDxxxx or FAFExxxx), identified in paragraphs (c) or (d); with a 
    TIS since new of 6,000 hours or more constitutes terminating action 
    to the applicable inspection requirements of paragraphs (a)(1), 
    (b)(1), (c), or (d) of this AD.
        (h) For the purpose of this AD, a shop visit is defined as the 
    induction of an engine into the shop for maintenance resulting in 
    exposure of the inlet gearbox.
        (i) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Engine Certification Office. 
    Operators shall submit their requests through an appropriate FAA 
    Principal Maintenance Inspector, who may add comments and then send 
    it to the Manager, Engine Certification Office.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the Engine Certification Office.
    
        (j) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the requirements of this AD can be accomplished.
        (k) The actions required by this AD shall be done in accordance 
    with the following CFMI SBs:
    
    ----------------------------------------------------------------------------------------------------------------
                       Document No.                      Pages     Revision                    Date                 
    ----------------------------------------------------------------------------------------------------------------
    (CFM56-2) SB 72-620..............................   1-3                4  November 17, 1995.                    
                                                        4-9                3  November 22, 1993.                    
                                                         10                4  November 17, 1995.                    
                                                      ----------                                                    
        Total pages..................................    10                                                         
    (CFM56-3/3B/3C) SB 72-530........................   1-3                3  November 17, 1995.                    
                                                       4-11                2  November 22, 1993.                    
                                                         12                3  November 17, 1995.                    
                                                      ----------                                                    
        Total pages..................................    12                                                         
    (CFM56-5) SB 72-A118.............................   1-7                1  August 1, 1997.                       
    
    [[Page 4160]]
    
                                                                                                                    
        Total pages..................................     7                                                         
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    This incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from CFM International, Technical 
    Publications Department, 1 Neumann Way, Cincinnati, OH 45215; 
    telephone (513) 552-2981, fax (513) 552-2816. Copies may be 
    inspected at the FAA, New England Region, Office of the Assistant 
    Chief Counsel, 12 New England Executive Park, Burlington, MA; or at 
    the Office of the Federal Register, 800 North Capitol Street, NW., 
    suite 700, Washington, DC.
    
        (l) This amendment becomes effective on January 28, 1998.
    
        Issued in Burlington, Massachusetts, on January 15, 1998.
    James C. Jones,
    Assistant Manager, Engine and Propeller Directorate, Aircraft 
    Certification Service.
    [FR Doc. 98-1704 Filed 1-27-98; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
1/28/1998
Published:
01/28/1998
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule.
Document Number:
98-1704
Dates:
Effective January 28, 1998. The incorporation by reference of certain publications listed in the regulations is approved by the Director of the Federal Register as of January 28, 1998.
Pages:
4158-4160 (3 pages)
Docket Numbers:
Docket No. 89-ANE-05, Amendment 39-10290, AD 89-23-06 R1
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-1704.pdf
CFR: (1)
14 CFR 39.13