96-1874. Airworthiness Directives; Airbus Model A300 B2 and B4 Series Airplanes  

  • [Federal Register Volume 61, Number 21 (Wednesday, January 31, 1996)]
    [Proposed Rules]
    [Pages 3343-3346]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-1874]
    
    
    
    -----------------------------------------------------------------------
    
    
    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 94-NM-102-AD]
    
    
    Airworthiness Directives; Airbus Model A300 B2 and B4 Series 
    Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
    -----------------------------------------------------------------------
    
    SUMMARY: This document proposes the supersedure of an existing 
    airworthiness directive (AD), applicable to all Airbus Model A300 B2, 
    B4-100, and B4-200 series airplanes, that currently requires 
    supplemental structural inspections to detect fatigue cracking, and 
    repair of cracked structure. This action would require revising the 
    supplemental structural inspection program, including changing some of 
    the inspection techniques, changing some of the thresholds and 
    intervals for inspections, expanding the area to be inspected for some 
    of the inspections, and revising the Fleet Leader Program. This 
    proposal is prompted by a review of in-service history and reports 
    received from the current supplemental structural inspections program 
    required by the existing AD. The actions specified by the proposed AD 
    are intended to prevent reduced structural integrity of these airplanes 
    due to fatigue cracking.
    
    DATES: Comments must be received by March 11, 1996.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-103, 
    Attention: Rules Docket No. 94-NM-102-AD, 1601 Lind Avenue, SW., 
    Renton, Washington 98055-4056. Comments may be inspected at this 
    location between 9 a.m. and 3 p.m., Monday through Friday, except 
    Federal holidays.
        The service information referenced in the proposed rule may be 
    obtained from Airbus Industrie, 1 Rond Point Maurice Bellonte, 31707 
    Blagnac Cedex, France. This information may be examined at the FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington.
    
    FOR FURTHER INFORMATION CONTACT:
    Phil Forde, Aerospace Engineer, Standardization Branch, ANM-113, FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington 98055-4056; telephone (206) 227-2146; fax (206) 227-1149.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications shall identify the Rules Docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 94-NM-102-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, Transport Airplane Directorate, ANM-103, Attention: Rules 
    Docket No. 94-NM-102-AD, 1601 Lind Avenue, SW., Renton, Washington 
    98055-4056.
    
    [[Page 3344]]
    
    
    Discussion
    
        On January 15, 1993, the FAA issued AD 93-01-24, amendment 39-8478 
    (58 FR 6703, February 2, 1993), applicable to all Airbus Model A300 B2, 
    B4-100, and B4-200 series airplanes. That AD requires supplemental 
    structural inspections to detect fatigue cracking, and repair or 
    replacement of cracked structure, if necessary. That action was 
    prompted by a structural re-evaluation, which identified certain 
    significant structural components that are to be inspected to detect 
    fatigue cracking as these airplanes approach or exceed the design 
    service goal. The requirements of that AD are intended to prevent 
    reduced structural integrity of these airplanes.
        Since the issuance of that AD, Airbus has issued ``Airbus Industrie 
    A300 Supplemental Structural Inspection Document'' (SSID), Revision 2, 
    dated June 1994. This revision of the SSID includes the following 
    changes:
        a. changes to some of the inspection techniques,
        b. changes to some of the thresholds and intervals for certain 
    inspections,
        c. expands the area to be inspected for some of the inspections, 
    and
        d. revises the Fleet Leader Program.
        The Direction Generale de l'Aviation Civile (DGAC), which is the 
    airworthiness authority for France, classified this document as 
    mandatory and issued French airworthiness directive 89-109-097(B)R7, 
    dated June 7, 1995, in order to assure the continued airworthiness of 
    these airplanes in France.
        This airplane model is manufactured in France and is type 
    certificated for operation in the United States under the provisions of 
    section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and 
    the applicable bilateral airworthiness agreement. Pursuant to this 
    bilateral airworthiness agreement, the French DGAC has kept the FAA 
    informed of the situation described above. The FAA has examined the 
    findings of the French DGAC, reviewed all available information, and 
    determined that AD action is necessary for products of this type design 
    that are certificated for operation in the United States.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other airplanes of the same type design registered 
    in the United States, the proposed AD would supersede AD 93-01-24 to 
    continue to require supplemental structural inspections to detect 
    fatigue cracking, and repair of cracked structure. This proposed AD 
    would require revising the supplemental structural inspection program, 
    including changing some of the inspection techniques, changing some of 
    the thresholds and intervals for certain inspections, expanding the 
    area to be inspected for some of the inspections, and revising the 
    Fleet Leader Program. The actions would be required to be accomplished 
    in accordance with the SSID described previously.
        Although paragraph 6.2, ``Complete RR Method,'' of Section 9 of the 
    SSID provides operators the option of calculating inspection thresholds 
    and intervals using the ``risk ratio (RR),'' operators should note that 
    the proposed AD does not permit operators the option of using the RR in 
    their calculations. This is in consonance with actions taken by the 
    DGAC; it is no longer approving maintenance inspection programs that 
    have used the RR to calculate the inspection thresholds and intervals.
        The FAA estimates that approximately 26 Model A300 series airplanes 
    of U.S. registry would be affected by this proposed AD.
        The actions that are currently required by AD 93-01-24 take 
    approximately 564 work hours per airplane to accomplish, at an average 
    labor rate of $60 per work hour. Based on these figures, the cost 
    impact on U.S. operators of the actions currently required is estimated 
    to be $879,840, or $33,840 per airplane.
        Implementation of the inspections, repairs, or replacements 
    specified in Revision 2 of the SSID into an operator's maintenance 
    program is estimated to require approximately 597 work hours (including 
    removal, inspection, and installation work hours) per airplane per 
    year, at an average labor rate of $60 per work hour. Based on these 
    figures, the cost impact on U.S. operators of the proposed requirements 
    of this AD is estimated to be $931,320, or $35,820 per airplane.
        The cost impact figures discussed above are based on assumptions 
    that no operator has yet accomplished any of the current or proposed 
    requirements of this AD action, and that no operator would accomplish 
    those actions in the future if this AD were not adopted.
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation (1) Is not a ``significant regulatory action'' under 
    Executive Order 12866; (2) is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant economic impact, 
    positive or negative, on a substantial number of small entities under 
    the criteria of the Regulatory Flexibility Act. A copy of the draft 
    regulatory evaluation prepared for this action is contained in the 
    Rules Docket. A copy of it may be obtained by contacting the Rules 
    Docket at the location provided under caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 USC 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing amendment 39-8478 (58 FR 
    6703, February 2, 1993), and by adding a new airworthiness directive 
    (AD), to read as follows:
    
    Airbus Industrie: Docket 94-NM-102-AD. Supersedes AD 93-01-24, 
    Amendment 39-8478.
    
        Applicability: All Model A300 B2-1A, B2-1C, B2K-3C, and B2-203 
    series airplanes, and A300 B4-2C, B4-103, and B4-203 series 
    airplanes; certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must use the authority 
    provided in paragraph (m) of this AD to request approval from the 
    FAA. This approval may address either no action, if the current 
    configuration eliminates the unsafe condition; or different actions 
    necessary to address the unsafe condition described in this AD. Such 
    a request should include an assessment of the effect of the changed 
    configuration on the unsafe condition addressed by this AD. In no 
    case does the presence of any modification, alteration, or 
    
    [[Page 3345]]
    repair remove any airplane from the applicability of this AD.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent reduced structural integrity of these airplanes due 
    to fatigue cracking, accomplish the following:
        (a) Within one year after March 9, 1993 (the effective date of 
    AD 93-01-24, amendment 39-8478), incorporate a revision into the 
    FAA-approved maintenance inspection program that provides for 
    supplemental maintenance inspections, modifications, repair, or 
    replacement of the significant structural details (SSD) and 
    significant structural items (SSI) specified in ``Airbus Industrie 
    A300 Supplemental Structural Inspection Document'' (SSID), dated 
    September 1989 (hereafter referred to as ``the SSID'').
        (b) Within one year after the effective date of this AD, replace 
    the revision of the FAA-approved maintenance program required by 
    paragraph (a) of this AD with the inspections, inspection intervals, 
    repairs, and replacements defined in ``Airbus Industrie A300 
    Supplemental Structural Inspection Document'' (SSID), Revision 2, 
    dated June 1994 (hereafter referred to as ``Revision 2 of the 
    SSID''). Accomplish the actions specified in the service bulletins 
    identified in Section 6, ``SB Reference List,'' Revision 2 of the 
    SSID, at the times specified in those service bulletins. The actions 
    are to be accomplished in accordance with those service bulletins.
        (1) For airplanes that have exceeded the threshold specified in 
    any of the service bulletins identified in Section 6, ``SB Reference 
    List,'' Revision 2 of the SSID: Accomplish the actions specified in 
    those service bulletins within the grace period specified in that 
    service bulletin. The grace period is to be measured from the 
    effective date of this AD.
        (2) For airplanes that have exceeded the threshold specified in 
    any of the service bulletins identified in Section 6, ``SB Reference 
    List,'' Revision 2 of the SSID, and a grace period is not specified 
    in that service bulletin: Accomplish the actions specified in that 
    service bulletins within 1,500 flight cycles after the effective 
    date of this AD.
        (c) If any cracked structure is detected during the inspections 
    required by either paragraph (a) or (b) of this AD, prior to further 
    flight, permanently repair the cracked structure in accordance with 
    either paragraph (c)(1), (c)(2), or (c)(3) of this AD.
    
        Note: A permanent repair is defined as a repair that meets the 
    certification basis of the airplane, and does not require additional 
    modification at a later date.
    
        (1) The service bulletins listed in Section 6, ``SB Reference 
    List,'' of the SSID [for airplanes that are currently being 
    inspected in accordance with paragraph (a) of this AD]; or in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113, FAA, Transport Airplane Directorate, if a permanent 
    repair is not specified in any of these service bulletins. Or
        (2) The service bulletins listed in Section 6, ``SB Reference 
    List,'' of Revision 2 of the SSID [for airplanes that are currently 
    being inspected in accordance with paragraph (b) of this AD]; or in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113, if a permanent repair is not specified in any of 
    these service bulletins. Or
        (3) Other permanent repair data meeting the certification basis 
    of the airplane which is approved by the Manager, Standardization 
    Branch, ANM-113, or by the Direction Generale de l'Aviation Civil 
    (DGAC) of France.
        (d) For airplanes identified as Fleet Leader Program (FLP) in 
    Section 5, ``Fleet Leader Program,'' of the SSID or Revision 2 of 
    the SSID: Inspect according to the instructions and intervals 
    specified in paragraph 4.4, ``Adjustment of Inspection Requirements 
    and DSG,'' of Section 4, or Section 9, as applicable, of the SSID 
    [for airplanes inspected in accordance with paragraph (a) of this 
    AD], or Revision 2 of the SSID [for airplanes inspected in 
    accordance with paragraph (b) of this AD], for each SSD.
        (e) For the purpose of accomplishing paragraphs (d), (f), (g), 
    and (i) of this AD, operators shall not use paragraph 6.2, 
    ``Complete RR Method,'' of Section 9 of the SSID to calculate 
    inspection thresholds and intervals.
        (f) For Model A300-B2 and B2K-3C series airplanes: For any SSD 
    that has exceeded the values of the threshold specified in paragraph 
    6, ``Inspection Threshold and Intervals,'' Section 9 of the SSID, 
    inspect at the time specified in either paragraph (f)(1) or (f)(2) 
    of this AD, as applicable.
        (1) For airplanes inspected in accordance with paragraph (a) of 
    this AD: Inspect within 2,000 landings after March 9, 1993, in 
    accordance with the SSID. Or
        (2) For airplanes inspected in accordance with paragraph (b) of 
    this AD: Inspect within 2,000 landings after the effective date of 
    this AD, in accordance with Revision 2 of the SSID.
        (g) For Model A300-B4 series airplanes: For any SSD that has 
    exceeded the values of the threshold specified in paragraph 6, 
    ``Inspection Threshold and Intervals,'' Section 9 of the SSID, 
    inspect at the time specified in either paragraph (g)(1) or (g)(2) 
    of this AD, as applicable.
        (1) For airplanes inspected in accordance with paragraph (a) of 
    this AD: Inspect within 1,500 landings after March 9, 1993 [the 
    effective date of AD 93-01-24, amendment 39-8478]. Or
        (2) For airplanes inspected in accordance with paragraph (b) of 
    this AD: Inspect within 1,500 landings after the effective date of 
    this AD.
        (h) For airplanes identified as FLP in Section 5, ``Fleet Leader 
    Program,'' of the SSID or Revision 2 of the SSID: Within one year 
    after the effective date of this AD, apply the basic requirements 
    given in Revision 2 of the SSID.
        (i) For airplanes that are subject to the requirements of 
    paragraph (b) of this AD, and have exceeded the initial inspection 
    threshold specified in paragraph 4.4, ``Adjustment of Inspection 
    Requirements and DSG,'' of Section 4, or paragraph 6, ``Inspection 
    Threshold and Intervals,'' of Section 9, for each SSD: Perform the 
    initial inspection prior to the accumulation of the number of flight 
    cycles specified in paragraph 7, ``Additional Information,'' Section 
    9, of Revision 2 of the SSID.
    
        Note 3: Fatigue ratings are not applicable to these allowances; 
    therefore, no adjustment is required.
    
        Note 4: Paragraph (i) of this AD provides the ``grace'' periods 
    for those airplanes that are new to the FLP or that have newly added 
    or revised SSID requirements in accordance with paragraph (b) of 
    this AD.
    
        (j) The grace period provided by paragraph (i) of this AD is 
    also applicable to the thresholds and/or repeat intervals for each 
    SSD for which the inspection interval or threshold was reduced in 
    accordance with the requirements of paragraph (b) of this AD.
        (k) For FLP airplanes identified in Section 5, ``Fleet Leader 
    Program,'' of the SSID or Revision 2 of the SSID that are listed in 
    Section 7, ``SSI Limitation List,'' of the SSID [for airplanes that 
    are currently being inspected in accordance with paragraph (a) of 
    this AD], or Revision 2 of the SSID [for airplanes that are 
    currently being inspected in accordance with paragraph (b) of this 
    AD]: Inspect at intervals not to exceed the interval specified for 
    each SSI, in accordance with the values given in Section 7, ``SSI 
    Limitation List,'' of the SSID or Revision 2 of the SSID, as 
    applicable.
        (l) For all airplanes: All inspection results, positive or 
    negative, must be reported to Airbus Industrie in accordance with 
    either paragraph (l)(1) or (l)(2) of this AD, as applicable. 
    Information collection requirements contained in this regulation 
    have been approved by the Office of Management and Budget (OMB) 
    under the provisions of the Paperwork Reduction Act of 1980 (44 
    U.S.C. 3501 et seq.) and have been assigned OMB Control Number 2120-
    0056.
        (1) For FLP airplanes, identified in Section 5, ``Fleet Leader 
    Program,'' of the SSID or Revision 2 of the SSID: Submit reports in 
    accordance with the instructions in paragraph 5.2, ``SSIP Inspection 
    Reporting,'' of Section 5, and paragraph 7.1, ``General,'' of 
    Section 7 of the SSID [for airplanes that are currently being 
    inspected in accordance with paragraph (a) of this AD]; or Revision 
    2 of the SSID [for airplanes inspected in accordance with paragraph 
    (b) of this AD].
        (2) For all airplanes that are subject to Section 6, ``SB 
    Reference List,'' of the SSID: Submit reports in accordance with the 
    instructions in the applicable service bulletins identified in 
    Section 6 of the SSID [for airplanes that are currently being 
    inspected in accordance with paragraph (a) of this AD]; or Revision 
    2 of the SSID [for airplanes that are currently being inspected in 
    accordance with paragraph (b) of this AD].
        (m) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Standardization Branch, ANM-113. 
    Operators shall submit their requests through an appropriate FAA 
    Principal Maintenance Inspector, who may add comments and then send 
    it to the Manager, Standardization Branch, ANM-113.
    
        Note 5: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    
    [[Page 3346]]
    obtained from the Standardization Branch, ANM-113.
    
        Note 6: Alternative methods of compliance previously granted for 
    AD 93-01-24, amendment 39-8478, continue to be considered as 
    acceptable alternative methods of compliance with this amendment.
    
        (n) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
    
        Issued in Renton, Washington, on January 25, 1996.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 96-1874 Filed 1-30-96; 8:45 am]
    BILLING CODE 4910-13-M
    
    

Document Information

Published:
01/31/1996
Department:
Transportation Department
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
96-1874
Dates:
Comments must be received by March 11, 1996.
Pages:
3343-3346 (4 pages)
Docket Numbers:
Docket No. 94-NM-102-AD
PDF File:
96-1874.pdf
CFR: (1)
14 CFR 39.13