94-363. Special Conditions; Rolls-Royce Model(s) RB211-Trent-875-17/-877- 17/-884-17 Turbofan Engines  

  • [Federal Register Volume 59, Number 5 (Friday, January 7, 1994)]
    [Proposed Rules]
    [Pages 984-986]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 94-363]
    
    
    [[Page Unknown]]
    
    [Federal Register: January 7, 1994]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 33
    
    [Docket No. 93-ANE-65; Notice No. 33-ANE-04]
    
     
    
    Special Conditions; Rolls-Royce Model(s) RB211-Trent-875-17/-877-
    17/-884-17 Turbofan Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed special conditions.
    
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    SUMMARY: This notice proposes special conditions for the Rolls-Royce 
    Model(s) RB211-Trent-875-17, -877-17, and -884-17 turbofan engines. The 
    applicable regulations do not contain adequate or appropriate safety 
    standards for the protection of these systems from medium and large 
    bird ingestion. This notice proposes the additional safety standards 
    which the Administrator considers necessary to establish a level of 
    safety equivalent to that established by the airworthiness standards of 
    Part 33 of the Federal Aviation Regulations (FAR).
    
    DATES: Comments must be submitted on or before February 22, 1994.
    
    ADDRESSES: Comments on this proposal may be submitted in triplicate to: 
    Federal Aviation Administration (FAA), New England Region, Office of 
    the Assistant Chief Counsel, Attn: Rules Docket No. 93-ANE-65, 12 New 
    England Executive Park, Burlington, Massachusetts 01803-5299. Comments 
    must be marked: Docket No. 93-ANE-65. Comments may be inspected at this 
    location between 8 a.m. and 4:30 p.m., Monday through Friday, except 
    Federal holidays.
    
    FOR FURTHER INFORMATION CONTACT:
    John Golinski, Engine and Propeller Standards Staff, ANE-110, Engine 
    and Propeller Directorate, Aircraft Certification Service, FAA, New 
    England Region, 12 New England Executive Park, Burlington, 
    Massachusetts 01803-5229; telephone (617) 238-7119; fax (617) 238-7199.
    
    SUPPLEMENTARY INFORMATION: 
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed special conditions by submitting such written data, views, or 
    arguments as they may desire. Communications should identify the Rules 
    Docket number and be submitted in triplicate to the address specified 
    under ADDRESSES. All communications received on or before the closing 
    date for comments, specified under DATES, will be considered by the 
    Administrator before taking action on the proposal. The proposal 
    contained in this notice may be changed in light of the comments 
    received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed special 
    conditions. All comments submitted will be available in the Rules 
    Docket for examination by interested persons, both before and after the 
    closing date for comments. A report summarizing each substantive public 
    contact with FAA personnel concerning this proposal will be filed in 
    the docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit with those comments a 
    self-addressed, stamped postcard on which the following statement is 
    made: ``Comments to Docket No. 93-ANE-65.'' The postcard will be date 
    stamped and returned to the commenter.
    
    Background
    
        On August 4, 1992, Rolls-Royce applied for type certification of 
    Rolls-Royce Model(s) RB211-Trent-870-17, -877-17, and -884-17 turbofan 
    engines. The application for type certification of the Model RB211-
    Trent-870-17 turbofan engine was withdrawn and a new application for 
    type certification of the Model RB211-Trent-875-17 was made on April 6, 
    1993. The FAA has determined that the current foreign object ingestion 
    requirements of Sec. 33.77(a) for four pound birds; and Sec. 33.77(b) 
    for one and one-half pound flocking birds, do not adequately represent 
    the bird threat encountered in service. A study of in-service bird 
    ingestion events has indicated a need to modify the bird ingestion 
    requirements of this section to ensure design integrity and demonstrate 
    an adequate level of safety.
        The FAA has concluded that additional safety standards must be 
    applied to Rolls-Royce Model(s) RB211-Trent-875-17, -877-17, and -844-
    17 turbofan engines to demonstrate that they are capable of acceptable 
    operation after medium and large bird ingestion. The applicable 
    airworthiness requirements do not contain adequate or appropriate 
    safety standards for type certification with respect to the new design 
    criteria. This new design criteria assumes the actual bird threat 
    encountered in service.
    
    Type Certification Basis
    
        Under the provisions of Sec. 21.101 of the FAR, Rolls-Royce must 
    show that the Rolls-Royce Model(s) RB211-Trent-875-17, -877-17, and -
    884-17 turbofan engines meet the requirements of the applicable 
    regulations in effect on the date of the application. Those Federal 
    Aviation Regulations are Sec. 21.21 and Part 33, effective February 1, 
    1965, as amended through August 10, 1990, Amendment 33-14.
        The Administrator finds that the applicable airworthiness 
    regulations in part 33, as amended, do not contain adequate or 
    appropriate safety standards for the Rolls-Royce Model(s) RB211-Trent-
    800 series turbofan engine because of its unique design criteria. 
    Therefore, the Administrator proposes these special conditions under 
    the provisions of Sec. 21.16 to establish a level of safety equivalent 
    to that established in the regulations.
        Special conditions, as appropriate, are issued in accordance with 
    Sec. 11.49 of the FAR after public notice and opportunity for comment, 
    as required by Secs. 11.28 and 11.29(b), and become part of the type 
    certification basis in accordance with Sec. 21.101(b)(2).
    
    Conclusion
    
        This action affects only Rolls-Royce Model(s) RB211-Trent-875-17, -
    877-17, and -884-17 turbofan engines. It is not a rule of general 
    applicability and affects only the manufacturer who applied to the FAA 
    for approval of these new design criteria on the engine.
    
    List of Subjects in 14 CFR Part 33
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
        The authority citation for these special conditions continues to 
    read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421, 1423; 49 U.S.C. 106(g); 
    14 CFR 21.16, and 14 CFR 11.28.
    
    The Proposed Special Conditions
    
        Accordingly, the Federal Aviation Administration (FAA) proposes the 
    following special conditions as part of the type certification basis 
    for the Rolls-Royce Model(s) RB211-Trent-875-17, -877-17, and -884-17 
    turbofan engines.
        In lieu of the requirements of FAR Sec. 33.77(a) and (b), the 
    following tests and analyses must be conducted, unless compliance can 
    be shown by alternate methods acceptable to the Administrator:
        (a) It must be shown that the ingestion of a single large bird, 
    under the conditions prescribed in Appendix A, will not cause the 
    engine to:
        (1) catch fire;
        (2) release hazardous fragments through the engine casing;
        (3) generate loads greater than those ultimate loads specified 
    under Sec. 33.23(a);
        (4) lose the ability to be shut down; or
        (5) generate other conditions hazardous to the aircraft.
        (b) Alternatively, if compliance with the bird ingestion 
    requirements of paragraph (a) of this special condition is not 
    established, the applicant must demonstrate that compliance with the 
    containment requirements of Sec. 33.94(a) constitutes a more severe 
    demonstration than the requirements of paragraph (a) of this special 
    condition. The engine type certification documentation will then be 
    endorsed to reflect this alternative compliance method.
    
    Appendix A--Large Bird Ingestion Test Procedures
    
        (a) The test shall be conducted with the engine stabilized at 
    rated takeoff thrust for the test day ambient conditions prior to 
    the ingestion.
        (b) The test shall be conducted using one eight-pound bird 
    targeted at the most critical location and ingested at a bird speed 
    of 200 knots.
        (c) Power lever movement is not permitted within 15 seconds 
    following the ingestion event.
    
    End of Appendix A
    
    
        (c) It must be shown that the ingestion of medium birds, under the 
    conditions prescribed in Appendix B, will not cause the engine to:
        (1) Sustain more than a 25 percent thrust loss;
        (2) Be shut down during the required run-on demonstration 
    prescribed in Appendix B;
        (3) Exceed any engine operating limitations to the extent that the 
    engine cannot comply with this section; or
        (4) Generate other conditions hazardous to the aircraft. 
    Appendix B--Medium Bird Ingestion Test Procedures 
        (a) The ingestion test shall be conducted with the engine 
    stabilized at rated takeoff thrust for the test day ambient 
    conditions prior to the ingestion.
        (b) The test shall be conducted to simulate a flock encounter, 
    with all birds ingested within approximately one second, and using 
    the more severe of the following bird weight/quantity combinations:
        (1) Six 1.5-pound and one 2.5-pound birds.
        (2) Four 2.5-pound birds.
        (c) Bird targeting shall be one 2.5-pound bird at the core 
    primary flow path, and the remaining birds targeted at critical fan 
    rotor locations.
        (d) Bird ingestion velocity shall be the most critical velocity 
    between V1 minimum through 250 knots.
        (e) Power lever movements between stages must occur in 10 
    seconds or less. The following test schedule will be used as the 
    post-ingestion run-on demonstration:
        (1) Two minutes with no power lever movement.
        (2) Three minutes at 75 percent of takeoff thrust.
        (3) Six minutes at 75 percent of maximum continuous thrust.
        (4) Six minutes at 50 percent of maximum continuous thrust.
        (5) One minute at approach idle.
        (6) Two minutes at 75 percent of takeoff thrust.
        (7) Retard throttle to idle.
        (8) Shut down the engine.
        (f) An analysis or component/engine test(s) acceptable to the 
    Administrator shall be conducted to determine the critical ingestion 
    parameters for medium bird ingestion that relates to airspeeds from 
    V1 minimum through 250 knots. The analysis or test(s) must also show 
    satisfactory engine operation for medium bird ingestion at the most 
    severe ambient operating condition approved for the engine that may 
    be experienced in service.
    
    End of Appendix B
    
        (d) It must be shown that engine spinner impact by one large bird 
    and by the single largest medium bird, under the respective conditions 
    prescribed in Appendices A and B, will not affect the engine to the 
    extent that it cannot comply with the requirements of paragraphs (a) 
    and (b) of this special condition.
    
        Issued in Burlington, Massachusetts, on December 29, 1993.
    Jay J. Pardee,
    Acting Manager, Engine and Propeller Directorate, Aircraft 
    Certification Service.
    [FR Doc. 94-363 Filed 1-6-94; 8:45 am]
    BILLING CODE 4910-13-M
    
    
    

Document Information

Published:
01/07/1994
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed special conditions.
Document Number:
94-363
Dates:
Comments must be submitted on or before February 22, 1994.
Pages:
984-986 (3 pages)
Docket Numbers:
Federal Register: January 7, 1994, Docket No. 93-ANE-65, Notice No. 33-ANE-04
CFR: (1)
14 CFR 11.49