99-185. Airworthiness Directives; Boeing Model 737-100, -200, -300, -400, and -500 Series Airplanes  

  • [Federal Register Volume 64, Number 5 (Friday, January 8, 1999)]
    [Rules and Regulations]
    [Pages 1112-1114]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 99-185]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 97-NM-238-AD; Amendment 39-10981; AD 99-01-16]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Boeing Model 737-100, -200, -300, -400, 
    and -500 Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to certain Boeing Model 737-100, -200, -300, -400, and -500 
    series airplanes, that requires installation of a placard that warns 
    the cabin crew not to put the selector valve for the forward lavatory 
    water supply in the ``DRAIN'' position during flight. This amendment 
    also requires installation of an isolation valve in the drain line 
    downstream of the selector valve, which would terminate the requirement 
    for the placard installation. This amendment is prompted by reports of 
    damage to the horizontal stabilizer, and engine flameout caused by ice 
    formed from water drained inadvertently through a mispositioned 
    selector valve. The actions specified by this AD are intended to 
    prevent damage to the engines, airframe, or horizontal stabilizer, and/
    or to prevent a hazard to persons or property on the ground, as a 
    result of ice that could dislodge from the airplane.
    
    DATES: Effective February 12, 1999.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of February 12, 1999.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, 
    Washington 98124-2207. This information may be examined at the FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington; or at the Office of the Federal Register, 800 North Capitol 
    Street, NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Don Eiford, Aerospace Engineer, 
    Systems and Equipment Branch, ANM-130S, FAA, Transport Airplane 
    Directorate, Seattle Aircraft Certification Office, 1601 Lind Avenue, 
    SW., Renton, Washington 98055-4056; telephone (425) 227-2788; fax (425) 
    227-1181.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) to include an airworthiness 
    directive (AD) that is applicable to all Boeing Model 737-100, -200, -
    300, -400, and -500 series airplanes was published in the Federal 
    Register on November 13, 1997 (62 FR 60810). That action proposed to 
    require installation of a placard that warns the cabin crew not to put 
    the selector valve for the forward lavatory water supply in the 
    ``DRAIN'' position during flight. That action also proposed to require 
    installation of an isolation valve in the drain line downstream of the 
    selector valve.
    
    Consideration of Comments Received
    
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Due consideration has been given to 
    the comments received.
    
    Request To Delay Issuance of AD Pending Release of Service 
    Information
    
        Several commenters request delay of the issuance of the AD pending 
    the release of appropriate service information that provides technical 
    details for installation of the isolation valve. The commenters state 
    that, without such service information, they are unable to provide 
    meaningful comments regarding the technical content of the proposed AD.
        The FAA partially concurs with the commenter's request. The FAA 
    recognizes that a service bulletin would provide technical details and 
    procedures for accomplishing the actions proposed by the notice of 
    proposed rulemaking (NPRM). However, the issue subject to public 
    comment was the general requirement for the placard and valve 
    installations. Further, because the valve installation is not expected 
    to be technically complicated or difficult to accomplish, the FAA does 
    not anticipate receiving any comments addressing the technical aspects 
    of the valve installation. In light of this information, the FAA has 
    determined that it is unnecessary to delay issuance of the final rule.
    
    Request To Revise Applicability
    
        One commenter states its understanding of the applicability as
    
    [[Page 1113]]
    
    being limited to those models on which forward lavatories are 
    installed.
        The FAA infers that the commenter is requesting that the FAA revise 
    the applicability to include that limitation. The FAA concurs with the 
    commenter's request, having determined that an affected airplane 
    without a forward lavatory installed would not be subject to the 
    identified unsafe condition. The applicability of the final rule has 
    been revised accordingly.
    
    Request To Consider Valve Installation as Terminating Action
    
        One commenter requests that the proposed AD be revised to require 
    installation initially of either the placard or the valve. That 
    commenter considers the valve installation as the primary solution to 
    address the identified unsafe condition; therefore, valve installation 
    (if accomplished within the compliance time required for the placard 
    installation) would preclude the need for the placard installation. 
    That commenter suggests some airlines may choose to incorporate the 
    valves within the 6-month window and forgo the placard installation. As 
    further justification for its request, the commenter adds that 
    production airplanes now include the isolation valve but not the 
    placard.
        The FAA concurs with the request to require installation initially 
    of either the placard or the valve. The FAA's intent behind 
    installation of a placard, as proposed by the NPRM, was to provide an 
    expeditious means to achieve an acceptable level of safety pending 
    installation of the isolation valve. However, the FAA agrees that the 
    isolation valve is considered the primary design solution to the 
    identified unsafe condition. Therefore, the placard would not be needed 
    if the valve is installed within the 6-month compliance time required 
    to install the placard. The final rule has been revised to specify 
    this, and to indicate that installation of the valve terminates the 
    requirement for installation of the placard.
    
    Request To Remove Requirement for Valve Installation
    
        One commenter reports that it has not experienced the problem 
    addressed in the proposed AD. The commenter states that the proposed 
    requirement to install an isolation valve in the drain line is 
    unnecessary, and installation of a placard should be sufficient to 
    address the unsafe condition.
        The FAA infers that the commenter is requesting removal of the 
    requirement to install the valve. The FAA does not concur. The FAA has 
    determined that long-term continued operational safety will be better 
    assured by design changes to remove the source of the problem, rather 
    than by reliance on the cabin crew following additional procedures. 
    This determination, coupled with a better understanding of the human 
    factors associated with following such procedures, has led the FAA to 
    consider placing less emphasis on the use of informational placards and 
    more emphasis on design improvements. The valve installation 
    requirement is in consonance with these conditions. No change to the 
    final rule in this regard is necessary.
    
    Concern Regarding AD Effectiveness
    
        One commenter generally supports the proposal, but urges the FAA to 
    continue to monitor occurrences of airframe damage and engine flameout 
    due to inadvertent or erroneous drain valve activation in flight. The 
    commenter states that the proposed corrective action would reduce but 
    not eliminate the possibility of this unsafe condition, and urges the 
    FAA to determine if a more active means of preventing the unsafe 
    condition would be appropriate.
        The FAA acknowledges the commenter's concern and will continue to 
    monitor such occurrences of airframe damage and engine flameout. The 
    FAA may consider further rulemaking activity if additional corrective 
    actions are deemed necessary.
    
    Actions Since Issuance of NPRM
    
        Since the issuance of the NPRM, the FAA has reviewed and approved 
    Boeing Service Bulletin 737-38-1043, dated January 8, 1998, which 
    provides procedures for the installation of the placard. Paragraph (a) 
    of the final rule has been revised to incorporate the service bulletin 
    as the appropriate source of service information for the placard 
    installation. In addition, Figure 1 of the NPRM (which depicts the 
    placard) has been removed from the final rule because an appropriate 
    figure is provided in the service bulletin.
    
    Conclusion
    
        After careful review of the available data, including the comments 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule with the changes described 
    previously. The FAA has determined that these changes will neither 
    increase the economic burden on any operator nor increase the scope of 
    the AD.
    
    Cost Impact
    
        There are approximately 2,830 airplanes of the affected design in 
    the worldwide fleet. The FAA estimates that 1,037 airplanes of U.S. 
    registry will be affected by this AD.
        It will take approximately 1 work hour per airplane to accomplish 
    the required placard installation, at an average labor rate of $60 per 
    work hour. Based on these figures, the cost impact of this installation 
    required by this AD on U.S. operators is estimated to be $62,220, or 
    $60 per airplane.
        It will take approximately 6 work hours per airplane to accomplish 
    the required installation of an isolation valve, at an average labor 
    rate of $60 per work hour. Required parts will cost approximately $300 
    per airplane. Based on these figures, the cost impact of this 
    installation required by this AD on U.S. operators is estimated to be 
    $684,420, or $660 per airplane.
        The cost impact figures discussed above are based on assumptions 
    that no operator has yet accomplished any of the requirements of this 
    AD action, and that no operator would accomplish those actions in the 
    future if this AD were not adopted.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this section (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtain 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    [[Page 1114]]
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    99-01-16 Boeing: Amendment 39-10981. Docket 97-NM-238-AD.
    
        Applicability: Model 737-100, -200, -300, -400, and -500 series 
    airplanes; having forward lavatories installed; certificated in any 
    category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (d) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent damage to the engines, airframe, or horizontal 
    stabilizer, and/or to prevent a hazard to persons or property on the 
    ground, accomplish the following:
        (a) Except as provided by paragraph (c) of this AD: Within 6 
    months after the effective date of this AD, install a placard on the 
    door beneath the forward lavatory sink, that warns the cabin crew 
    not to put the selector valve for the forward lavatory water supply 
    in the ``DRAIN'' position during flight. The installation shall be 
    accomplished in accordance with Boeing Service Bulletin 737-38-1043, 
    dated January 8, 1998.
        (b) Within 36 months after the effective date of this AD, 
    install an isolation valve in the drain line downstream of the 
    selector valve for the forward lavatory water supply, in accordance 
    with a method approved by the Manager, Seattle Aircraft 
    Certification Office (ACO), FAA, Transport Airplane Directorate. 
    Once the valve is installed, the placard described in paragraph (a) 
    of this AD may be removed.
        (c) For airplanes on which the valve installation required by 
    paragraph (b) of this AD is accomplished within the compliance time 
    specified in paragraph (a) of this AD, the placard installation 
    required by paragraph (a) is not required.
        (d) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle ACO. Operators shall submit 
    their requests through an appropriate FAA Principal Maintenance 
    Inspector, who may add comments and then send it to the Manager, 
    Seattle ACO.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (f) The placard installation shall be done in accordance with 
    Boeing Service Bulletin 737-38-1043, dated January 8, 1998. This 
    incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from Boeing Commercial Airplane Group, 
    P.O. Box 3707, Seattle, Washington 98124-2207. Copies may be 
    inspected at the FAA, Transport Airplane Directorate, 1601 Lind 
    Avenue, SW., Renton, Washington; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
        (g) This amendment becomes effective on February 12, 1999.
    
        Issued in Renton, Washington, on December 30, 1998.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 99-185 Filed 1-7-99; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
2/12/1999
Published:
01/08/1999
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule.
Document Number:
99-185
Dates:
Effective February 12, 1999.
Pages:
1112-1114 (3 pages)
Docket Numbers:
Docket No. 97-NM-238-AD, Amendment 39-10981, AD 99-01-16
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
99-185.pdf
CFR: (1)
14 CFR 39.13