98-25952. Airworthiness Directives; Boeing Model 747-100, -200, and -300 Series Airplanes  

  • [Federal Register Volume 63, Number 190 (Thursday, October 1, 1998)]
    [Rules and Regulations]
    [Pages 52587-52589]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-25952]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 97-NM-85-AD; Amendment 39-10804; AD 98-20-37]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Boeing Model 747-100, -200, and -300 
    Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to certain Boeing Model 747-100, -200, and -300 series 
    airplanes, that requires the replacement of certain switches located in 
    the cabin attendant's panel at doors 1 and 3 right with new, improved 
    switches. This amendment is prompted by reports indicating that fires 
    have occurred on some airplanes due to the internal failure of some of 
    these switches. The actions specified by this AD are intended to 
    prevent the installation and use of such switches that could short 
    circuit when they fail, and consequently cause fire and smoke aboard 
    the airplane.
    
    DATES: Effective November 5, 1998.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of November 5, 1998.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, 
    Washington 98124-2207. This information may be examined at the Federal 
    Aviation Administration (FAA), Transport Airplane Directorate, Rules 
    Docket, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of 
    the Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Forrest Keller, Senior Aerospace 
    Engineer, Systems and Equipment Branch, ANM-130S, FAA, Seattle Aircraft 
    Certification Office, 1601 Lind Avenue, SW., Renton, Washington; 
    telephone (425) 227-2790; fax (425) 227-1181.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) to include an airworthiness 
    directive (AD) that is applicable to certain Boeing Model 747-100, -
    200, and -300 series airplanes was published in the Federal Register on 
    May 30, 1997 (62 FR 29306). That action proposed to require the 
    replacement of certain switches located in the cabin attendant's panel 
    at doors 1 and 3 right with new, improved switches.
    
    Actions Since Issuance of Proposal
    
        Since the issuance of the proposal, the FAA has received a report 
    of incidents of burned switches and fire found behind the cabin 
    attendant's switch panels at doors 2, 3, and 4 right on Boeing Model 
    747-100 series airplanes. Investigation revealed that the power 
    switches burned due to an internal failure of the switch and resulted 
    in a short circuit to ground.
    
    Description of New Service Information
    
        Since the issuance of the proposal, the FAA also has reviewed and 
    approved Boeing Alert Service Bulletin 747-33A2261, Revision 1, dated 
    June 4, 1998, which describes procedures for replacing certain power 
    switches with new, improved switches. The improved switches will 
    prevent an internal failure of the switch that could result in a short 
    circuit between the switch and its ground, thereby reducing the 
    potential for fire or smoke. The switches described in the alert 
    service bulletin are the switches for the passenger entertainment and/
    or passenger service system on the cabin attendant's switch panel at 
    doors 1 left, 1 right, 3 left, 3 right, 4 left, and 5 right, and in the 
    stairwell and upper deck. The alert service bulletin also describes 
    procedures for installing a ground clamp, reterminating the wires in 
    the connectors, modifying certain circuit breakers, and performing a 
    continuity test on the panel when the modification is complete. 
    Accomplishment of the actions specified in Revision 1 of the alert 
    service bulletin is intended to adequately address the identified 
    unsafe condition.
        The manufacturer has advised that the procedures described in 
    Boeing Alert Service Bulletin 747-33A2252, dated August 1, 1996, as 
    amended by Boeing Notice of Status Change 747-33A2252 NSC 01, dated 
    October 10, 1996 (cited as the appropriate source of service 
    information in the proposal), apply only to doors 2 and 4 right and 
    will not work for doors 1 and 3 right. Boeing Alert Service Bulletin 
    747-33A2261, described previously, specifies procedures that apply to 
    doors 1 and 3 right. Boeing Alert Service Bulletin 747-33A2261 adds a 
    procedure for modification of certain circuit breakers that is not 
    specified by Boeing Alert Service Bulletin 747-33A2252. The final rule 
    specifically omits that modification. Therefore, this change of service 
    information referenced in the final rule will not increase the scope of 
    the AD.
        Additionally, the applicability of the proposed AD referenced 
    airplanes listed in Boeing Alert Service Bulletin 747-33A2252; the 
    effectivity of that alert service bulletin includes all Model 747-100, 
    -200, and -300 series airplanes. However, the applicability of this 
    final rule has been revised to specify that it applies only to Model 
    747-100, -200, and -300 series airplanes having cabin attendant's 
    panels installed at doors 1 and 3 right. The effectivity of the alert 
    service bulletin referenced in this final rule (Boeing Alert Service 
    Bulletin 747-33A2261) includes Model 747SP series airplanes, as well as 
    Model 747-100, -200, and -300 series airplanes. However, to include 
    Model 747SP series airplanes in this final rule would require the 
    issuance of a supplemental notice of proposed rulemaking to reopen the 
    public comment period. To delay this final rule would be inappropriate, 
    since the FAA has determined that an unsafe condition exists and the 
    required actions must be accomplished to ensure continued safety. 
    However, the FAA may consider additional rulemaking to address the 
    identified unsafe condition on Model 747SP series airplanes.
    
    Comments to the NPRM
    
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Due consideration has been given to 
    the comments received.
    
    Support for the Proposal
    
        Several commenters support the proposed rule.
    
    Request To Withdraw the Proposal
    
        One commenter questions why the replacement action specified by the 
    proposal should be mandatory. This commenter reports that it has seen 
    no instances of short circuiting of the cabin attendant's panel 
    switches at door 1 or 3 right. The commenter states that Boeing's 
    review of the switches at these doors revealed no problems.
        The FAA infers that the commenter requests that the proposed AD be 
    withdrawn as unnecessary. The FAA does not concur. The manufacturer has 
    reported an incident of burned switches found behind the attendant's 
    panel at door 3 right, and several instances of problems with switches 
    at other panels within the Model 747 fleet. Failure of the subject 
    switches could cause short circuiting and result in fire and smoke 
    aboard the airplane. Consequently, the FAA has determined that AD 
    action is
    
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    necessary to correct this unsafe condition.
    
    Request To Extend the Compliance Time
    
        Several commenters request that the compliance time be extended 
    beyond the proposed 10 months; the commenters suggest various 
    compliance times ranging up to 2 years. The commenters' various reasons 
    for extending the compliance time are explained below.
         Several commenters question whether required parts will be 
    available in a timely manner.
         Other commenters request an extended compliance time 
    because of the anticipated lead time and the time required for 
    accomplishment of the actions on a large fleet. One commenter adds that 
    a compliance time coinciding with the normal ``C'' check would reduce 
    the significant service disruption that would be caused by a 10-month 
    compliance time.
        The FAA concurs with the request to extend the compliance time. In 
    light of the information presented, the FAA finds that such an 
    extension will allow the modification to be performed on this large 
    fleet with minimal effect on the maintenance schedule and no adverse 
    effect on safety. Paragraphs (a) and (b) of the final rule have been 
    revised to specify a compliance time of 14 months.
        Operators should note that, since issuance of the proposal, the 
    manufacturer has issued a new alert service bulletin (described 
    previously) and has made available the required parts. Therefore, lack 
    of appropriate service information or required parts will no longer 
    present a problem for operators to comply with the AD in a timely 
    manner.
    
    Request To Revise Cost Estimate
    
        One commenter states that the cost to be incurred by the actions 
    required by this AD will greatly exceed the cost as stated in the 
    proposal. The commenter states that all of its comments made in 
    response to related AD 97-08-05, amendment 39-9993 (62 FR 17534, April 
    10, 1997), which concerns panels at doors 2 and 4 right, apply equally 
    to this AD, which concerns similar panels at doors 1 and 3 right. In a 
    letter dated January 30, 1997, responsive to AD 97-08-05, the commenter 
    had stated that the cost associated with rebuilding the panels at doors 
    2 and 4 was $41,500 per airplane.
        The FAA infers that the commenter requests that the cost estimate 
    be revised in the final rule. The FAA does not concur. The cost 
    estimate described in this AD included consideration of several 
    comments, including those submitted by this commenter, in response to 
    AD 97-08-05. Because the commenter provided no justification for its 
    objection to the cost figures, and because no other commenter took 
    issue with the costs described in the proposed rule, the FAA considers 
    that the cost estimate is accurate.
    
    Explanation of Editorial Change to Rule
    
        Paragraph (b) of the proposal stated that installation of a certain 
    ``cabin attendant's panel'' would be prohibited. However, reference to 
    a switch in a cabin attendant's panel was inadvertently omitted in the 
    proposal. The final rule has been revised to refer to ``a switch in a 
    cabin attendant's panel'' having a certain part number.
    
    Differences Between the AD and the Alert Service Bulletin
    
        Boeing Alert Service Bulletin 747-33A2261 describes additional 
    procedures for certain airplanes for modification of certain circuit 
    breakers. The FAA has determined that, while operators of those 
    airplanes may accomplish this modification, the action as proposed 
    (replacement of the switches) is adequate to address the identified 
    unsafe condition. The AD therefore will not require modification of the 
    circuit breakers.
    
    Conclusion
    
        After careful review of the available data, including the comments 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule with the changes described 
    previously. The FAA has determined that these changes will neither 
    increase the economic burden on any operator nor increase the scope of 
    the AD.
    
    Cost Impact
    
        There are approximately 648 Boeing Model 747-100, -200, and -300 
    series airplanes of the affected design in the worldwide fleet. The FAA 
    estimates that 167 airplanes of U.S. registry will be affected by this 
    AD.
        It will take approximately 10 work hours per airplane to accomplish 
    the required switch replacement, at an average labor rate of $60 per 
    work hour. Required parts will cost approximately $2,600 per airplane 
    ($1,300 per panel). Based on these figures, the cost impact of the 
    switch replacement required by this AD on U.S. operators is estimated 
    to be $534,400, or $3,200 per airplane.
        The cost impact figure discussed above is based on assumptions that 
    no operator has yet accomplished any of the requirements of this AD 
    action, and that no operator would accomplish those actions in the 
    future if this AD were not adopted.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    98-20-37  Boeing: Amendment 39-10804. Docket 97-NM-85-AD.
    
        Applicability: Model 747-100, -200, and -300 series airplanes; 
    having cabin attendant's panels installed at doors 1 and 3 right; 
    certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For
    
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    airplanes that have been modified, altered, or repaired so that the 
    performance of the requirements of this AD is affected, the owner/
    operator must request approval for an alternative method of 
    compliance in accordance with paragraph (c) of this AD. The request 
    should include an assessment of the effect of the modification, 
    alteration, or repair on the unsafe condition addressed by this AD; 
    and, if the unsafe condition has not been eliminated, the request 
    should include specific proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent the installation and use of switches in the cabin 
    attendant's panels at doors 1 right and 3 right that could short 
    circuit when they fail, and consequently cause fire and smoke aboard 
    the airplane, accomplish the following:
        (a) Within 14 months after the effective date of this AD, 
    replace the passenger entertainment switches and the passenger 
    service system power switches, as applicable, in the cabin 
    attendant's panels located at doors 1 right and 3 right, with new, 
    improved switches, in accordance with Boeing Alert Service Bulletin 
    747-33A2261, Revision 1, dated June 4, 1998.
        (b) As of 14 months after the effective date of this AD, no 
    person shall install at doors 1 right and 3 right of any airplane a 
    switch in a cabin attendant's panel having a part number identified 
    in the ``Old Switch'' column of any table contained in Boeing Alert 
    Service Bulletin 747-33A2261, Revision 1, dated June 4, 1998.
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Seattle ACO.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (e) The replacement shall be done in accordance with Boeing 
    Alert Service Bulletin 747-33A2261, Revision 1, dated June 4, 1998. 
    This incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from Boeing Commercial Airplane Group, 
    P.O. Box 3707, Seattle, Washington 98124-2207. Copies may be 
    inspected at the FAA, Transport Airplane Directorate, 1601 Lind 
    Avenue, SW., Renton, Washington; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
        (f) This amendment becomes effective on November 5, 1998.
    
        Issued in Renton, Washington, on September 22, 1998.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 98-25952 Filed 9-30-98; 8:45 am]
    BILLING CODE 4910-13-U 10
    
    
    

Document Information

Effective Date:
11/5/1998
Published:
10/01/1998
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule.
Document Number:
98-25952
Dates:
Effective November 5, 1998.
Pages:
52587-52589 (3 pages)
Docket Numbers:
Docket No. 97-NM-85-AD, Amendment 39-10804, AD 98-20-37
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-25952.pdf
CFR: (1)
14 CFR 39.13