98-26528. Airworthiness Directives; Pratt & Whitney Canada PW530A Series Turbofan Engines  

  • [Federal Register Volume 63, Number 193 (Tuesday, October 6, 1998)]
    [Rules and Regulations]
    [Pages 53560-53562]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-26528]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-ANE-58-AD; Amendment 39-10817; AD 98-17-10]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Pratt & Whitney Canada PW530A Series 
    Turbofan Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule, request for comments.
    
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    SUMMARY: This document publishes in the Federal Register an amendment 
    adopting Airworthiness Directive (AD) 98-17-10 that was sent previously 
    to all known U.S. owners and operators of Pratt & Whitney Canada (PWC) 
    PW530A series turbofan engines by individual letters. This AD requires 
    recording engine surge events in the aircraft maintenance records. If 
    an engine surge event is experienced, this AD requires, prior to the 
    next flight, inspecting that engine for evidence of second stage stator 
    vanes rubbing on the compressor rotor. In addition, this AD requires 
    reworking all affected engines to increase the clearance between the 
    second stage stator vanes and the compressor rotor. This amendment is 
    prompted by reports of 4 inflight engine shutdowns and 2 additional 
    unscheduled engine removals for significant compressor rotor damage. 
    The actions specified by this AD are intended to prevent an inflight 
    engine shutdown due to rubbing of the second stage stator vanes on the 
    compressor rotor.
    
    DATES: Effective October 21, 1998, to all persons except those persons 
    to whom it was made immediately effective by priority letter AD 98-17-
    10, issued on August 7, 1998, which contained the requirements of this 
    amendment.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of October 21, 1998.
        Comments for inclusion in the Rules Docket must be received on or 
    before December 7, 1998.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), New England Region, Office of the Regional 
    Counsel, Attention: Rules Docket No. 98-ANE-58-AD, 12 New England 
    Executive Park, Burlington, MA 01803-5299. Comments may also be sent 
    via the Internet using the following address: ``engineprop@faa.dot.gov''. Comments sent via the Internet must contain 
    the docket number in the subject line.
        The applicable service information may be obtained from Pratt & 
    Whitney Canada, Inc., 1000 Marie-Victorin, Longueuil, Quebec, Canada 
    J4G 1A1; Attn: Supervisor, Publications Customer Service (01CA4); 
    telephone (514) 647-2705, fax (514) 647-2702. This information may be 
    examined at the FAA, New England Region, Office of the Regional 
    Counsel, 12 New England Executive Park, Burlington, MA; or at the 
    Office of the Federal Register, 800 North Capitol Street, NW., suite 
    700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Richard Woldan, Aerospace Engineer, 
    Engine Certification Office, FAA, Engine and Propeller Directorate, 12 
    New England Executive Park, Burlington, MA 01803-5299; telephone (781) 
    238-7136, fax (781) 238-7199.
    
    SUPPLEMENTARY INFORMATION: Transport Canada, which is the airworthiness 
    authority for Canada, recently notified the Federal Aviation 
    Administration (FAA) that an unsafe condition may exist on certain 
    Pratt & Whitney Canada (PWC) PW530A series turbofan engines. Transport 
    Canada advises that they have received reports of 4 inflight engine 
    shutdowns and 2 additional unscheduled engine removals for significant 
    compressor rotor damage. The investigation revealed that compressor 
    rotor damage and a high rate of inflight engine shutdowns result from 
    rubbing of the second stage stator vanes on the compressor rotor. The 
    original type design second stage stator clearance was insufficient to 
    prevent rubbing of the stator vanes on the compressor rotor during all 
    phases of engine operation. This condition, if not corrected, can 
    result in an inflight engine shutdown due to rubbing of the second 
    stage stator vanes on the compressor rotor.
        PWC has issued Service Bulletin (SB) No. PW500-72-30063, Revision 
    2, dated July 10, 1998, that specifies inspection procedures for 
    rubbing of the second stage stator vanes on the compressor rotor, and 
    SB No. PW500-72-30044, Revision 2, dated July 10, 1998, that specifies 
    procedures for reworking the engine to increase the clearance between 
    the second stage stator vanes and the compressor rotor. Transport 
    Canada classified these SBs as mandatory and issued airworthiness 
    directive (AD) CF-98-18, dated July 16, 1998, in order to assure the 
    airworthiness of these engines in Canada.
        This engine model is manufactured in Canada and is type 
    certificated for operation in the United States under the provisions of 
    section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and 
    the applicable bilateral airworthiness agreement. Pursuant to
    
    [[Page 53561]]
    
    this bilateral airworthiness agreement, Transport Canada has kept the 
    FAA informed of the situation described above. The FAA has examined the 
    findings of Transport Canada, reviewed all available information, and 
    determined that AD action is necessary for products of this type design 
    that are certificated for operation in the United States.
        On August 7, 1998, the Federal Aviation Administration (FAA) issued 
    priority letter airworthiness directive (AD) 98-17-10, applicable to 
    PWC PW530A series turbofan engines.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other engines of this same type design, this AD 
    requires, for aircraft with one or more affected engines identified by 
    serial numbers (S/Ns) in the applicability section of this AD, 
    recording engine surge events in the aircraft maintenance records. If 
    an engine surge event is experienced, this AD requires, prior to the 
    next flight, inspecting that engine for evidence of second stage stator 
    vanes rubbing on the compressor rotor. If evidence of rubbing is 
    discovered, this AD requires, prior to further flight, removal from 
    service of the engine that experienced rubbing and replacement with a 
    serviceable engine. In addition, this AD requires, within 200 hours 
    time in service (TIS) after the effective date of this AD, or prior to 
    December 31, 1998, whichever occurs first, reworking all affected 
    engines to increase the clearance between the second stage stator vanes 
    and the compressor rotor. The calendar end-date was determined based 
    upon risk analysis. The actions are required to be accomplished in 
    accordance with the SBs described previously.
        Since it was found that immediate corrective action was required, 
    notice and opportunity for prior public comment thereon were 
    impracticable and contrary to the public interest, and good cause 
    existed to make the AD effective immediately by individual letters 
    issued on August 7, 1998, to all known U.S. owners and operators of PWC 
    PW530A series turbofan engines. These conditions still exist, and the 
    AD is hereby published in the Federal Register as an amendment to 
    Section 39.13 of part 39 of the Federal Aviation Regulations (14 CFR 
    part 39) to make it effective to all persons.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 98-ANE-58-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866. It has been determined further that this 
    action involves an emergency regulation under DOT Regulatory Policies 
    and Procedures (44 FR 11034, February 26, 1979). If it is determined 
    that this emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    98-17-10 Pratt & Whitney Canada: Amendment 39-10817 Docket 98-ANE-
    58-AD.
    
        Applicability: Pratt & Whitney Canada (PWC) PW530A series 
    turbofan engines, with serial numbers (S/Ns) PCE-DA0001 through PCE-
    DA0059, and S/Ns PCE-DA0061 through PCE-DA0064 (S/N PCE-DA0060 is 
    not affected, as it was shipped with the increased type design 
    clearance). These engines are installed on but not limited to Cessna 
    Citation Model 550 Bravo aircraft.
    
        Note 1: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must request 
    approval for an alternative method of compliance in accordance with 
    paragraph (e) of this AD. The request should include an assessment 
    of the effect of the modification, alteration, or repair on the 
    unsafe condition addressed by this AD; and, if the unsafe condition 
    has not been eliminated, the request should include specific 
    proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent inflight engine shutdown due to rubbing of the second 
    stage stator vanes on the compressor rotor, accomplish the 
    following:
        (a) In the event of an engine surge, make a record of the engine 
    which surged and the date and approximate time of the event in the 
    aircraft maintenance records. For this purpose, an engine surge is 
    defined as unstable engine operation which is accompanied by unusual 
    sounds which could be described as bangs, pops, growls, or rumbles 
    and which may also be accompanied by increased engine vibration 
    levels.
    
    [[Page 53562]]
    
        (b) If an engine surge event is experienced, prior to the next 
    flight, inspect that engine for evidence of rubbing of the second 
    stage stator vanes on the compressor rotor in accordance with PWC 
    Service Bulletin (SB) No. PW500-72-30063, Revision 2, dated July 10, 
    1998.
        (c) If evidence of rubbing is discovered, prior to further 
    flight, remove from service the engine that experienced rubbing and 
    replace with a serviceable engine.
        (d) Within 200 hours time in service (TIS) after the effective 
    date of this AD, or prior to December 31, 1998, whichever occurs 
    first, rework all affected engines identified by S/N in the 
    applicability of this AD to increase the clearance between the 
    second stage stator vanes and the compressor rotor, in accordance 
    with PWC SB No. PW500-72-30044, Revision 2, dated July 10, 1998. 
    Completion of this rework constitutes terminating action to the 
    inspection requirements of this AD.
        (e) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Engine Certification Office. 
    Operators shall submit their requests through an appropriate FAA 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Engine Certification Office.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the Engine Certification Office.
    
        (f) The requirements of this AD shall be done in accordance with 
    the following PWC SBs:
    
    ----------------------------------------------------------------------------------------------------------------
                      Document No.                     Pages    Revision                     Date
    ----------------------------------------------------------------------------------------------------------------
    PW500-72-30063..................................      1-5          2  July 10, 1998.
        Total pages: 5.
    PW500-72-30044..................................      1-6          2  July 10, 1998.
        Total pages: 6.
    ----------------------------------------------------------------------------------------------------------------
    
    This incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from Pratt & Whitney Canada, Inc., 1000 
    Marie-Victorin, Longueuil, Quebec, Canada J4G 1A1; Attn: Supervisor, 
    Publications Customer Service (01CA4); telephone (514) 647-2705, fax 
    (514) 647-2702. Copies may be inspected at the FAA, New England 
    Region, Office of the Regional Counsel, 12 New England Executive 
    Park, Burlington, MA; or at the Office of the Federal Register, 800 
    North Capitol Street, NW, suite 700, Washington, DC.
        (g) This amendment becomes effective October 21, 1998, to all 
    persons except those persons to whom it was made immediately 
    effective by priority letter AD 98-17-10, issued August 7, 1998, 
    which contained the requirements of this amendment.
    
        Issued in Burlington, Massachusetts, on September 28, 1998.
    Diane Romanosky,
    Acting Manager, Engine and Propeller Directorate, Aircraft 
    Certification Service.
    [FR Doc. 98-26528 Filed 10-5-98; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
10/21/1998
Published:
10/06/1998
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule, request for comments.
Document Number:
98-26528
Dates:
Effective October 21, 1998, to all persons except those persons to whom it was made immediately effective by priority letter AD 98-17- 10, issued on August 7, 1998, which contained the requirements of this amendment.
Pages:
53560-53562 (3 pages)
Docket Numbers:
Docket No. 98-ANE-58-AD, Amendment 39-10817, AD 98-17-10
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-26528.pdf
CFR: (1)
14 CFR 39.13