98-26529. Airworthiness Directives; International Aero Engines AG (IAE) V2500-A1 Series Turbofan Engines  

  • [Federal Register Volume 63, Number 193 (Tuesday, October 6, 1998)]
    [Rules and Regulations]
    [Pages 53558-53560]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-26529]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-ANE-63-AD; Amendment 39-10809; AD 98-21-01]
    RIN 2120-AA64
    
    
    Airworthiness Directives; International Aero Engines AG (IAE) 
    V2500-A1 Series Turbofan Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to International Aero Engines AG (IAE) V2500-A1 series 
    turbofan engines. This action requires a one-time ultrasonic inspection 
    of fan blade roots for cracks, and, if necessary, replacement of 
    cracked fan blades with serviceable parts. This amendment is prompted 
    by a report of dovetail root cracks visually detected on three fan 
    blades from one engine during a routine inspection. The actions 
    specified in this AD are intended to prevent fan blade root cracks, 
    which could result in fan blade root failures, an uncontained engine 
    failure, and damage to the aircraft.
    
    DATES: Effective October 21, 1998.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of October 21, 1998.
        Comments for inclusion in the Rules Docket must be received on or 
    before December 7, 1998.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), New England Region, Office of the Regional 
    Counsel, Attention: Rules Docket No. 98-ANE-63-AD, 12 New England 
    Executive Park, Burlington, MA 01803-5299. Comments may also be sent 
    via the Internet using the following address: ``engineprop@faa.dot.gov''. Comments sent via the Internet must contain 
    the docket number in the subject line.
        The service information referenced in this AD may be obtained from 
    Rolls-Royce Commercial Aero Engine Limited, P.O. Box 31, Derby, 
    England, DE2488J, Attention: Publication Services ICL-TP. This 
    information may be examined at the FAA, New England Region, Office of 
    the Regional Counsel, 12 New England Executive Park, Burlington, MA; or 
    at the Office of the Federal Register, 800 North Capitol Street, NW., 
    suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Diane Cook, Aerospace Engineer, Engine 
    Certification Office, FAA, Engine and Propeller Directorate, 12 New 
    England Executive Park, Burlington, MA 01803-5299; telephone (781) 238-
    7133, fax (781) 238-7199.
    
    SUPPLEMENTARY INFORMATION: The Federal Aviation Administration (FAA) 
    has received reports of dovetail root cracks visually detected on three 
    fan blades from one engine during a routine turnaround inspection of an 
    Airbus A320 aircraft powered with International Aero Engines AG (IAE) 
    V2500-A1 turbofan engines. These cracks were located just inboard of 
    the fan blade root/disc abutment area and extend to the front face of 
    the blade root. Ultrasonic inspection of the other fan blades in this 
    engine revealed blade root
    
    [[Page 53559]]
    
    cracks in every fan blade initiating in high cycle fatigue from multi 
    origins. Ultrasonic inspection of the fan disc from this engine also 
    revealed small cracks in eleven disc posts. The FAA has determined that 
    these fan blade root and fan disc post cracks were caused by an 
    undetermined event that induced extremely high stresses into the blade 
    roots and disc posts. A review of this engine history has not isolated 
    any event other than a fan case acoustic panel loss six months prior to 
    this routine inspection. However, other in-service V2500-A1 and -A5 
    engines that experienced a fan case acoustic panel loss have completed 
    the ultrasonic inspections without finding a fan blade root crack. As 
    the investigation continues, IAE has recommended that the V2500-A1 
    engine fleet ultrasonic inspect the fan blades. Approximately 95% of 
    the V2500-A1 engine fleet have completed this fan blade ultrasonic 
    inspection without finding fan blade root cracks. This condition, if 
    not corrected, could result in fan blade root cracks, which could 
    result in fan blade root failure, an uncontained engine failure, and 
    damage to the aircraft.
        The FAA has reviewed and approved the technical contents of IAE 
    Service Bulletin (SB) No. V2500-ENG-72-0316, Revision 2, dated August 
    28, 1998, that describes procedures for ultrasonic inspection of fan 
    blade roots for cracks.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other engines of the same type design, this AD is 
    being issued to prevent fan blade root cracks. This AD requires a one-
    time ultrasonic inspection of fan blade roots for cracks, and, if 
    necessary, replacement of cracked fan blades with serviceable parts. 
    The actions are required to be accomplished in accordance with the SB 
    described previously.
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 98-ANE-63-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866.
        It has been determined further that this action involves an 
    emergency regulation under DOT Regulatory Policies and Procedures (44 
    FR 11034, February 26, 1979). If it is determined that this emergency 
    regulation otherwise would be significant under DOT Regulatory Policies 
    and Procedures, a final regulatory evaluation will be prepared and 
    placed in the Rules Docket. A copy of it, if filed, may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    98-21-01  International Aero Engines AG: Amendment 39-10809. Docket 
    98-ANE-63-AD.
    
        Applicability: International Aero Engines AG (IAE) V2500-A1 
    series turbofan engines, installed on but not limited to Airbus A320 
    series aircraft.
    
        Note 1: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must request 
    approval for an alternative method of compliance in accordance with 
    paragraph (b) of this AD. The request should include an assessment 
    of the effect of the modification, alteration, or repair on the 
    unsafe condition addressed by this AD; and, if the unsafe condition 
    has not been eliminated, the request should include specific 
    proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent fan blade root cracks, which could result in fan 
    blade root failure, an uncontained engine failure, and damage to the 
    aircraft, for those engines that have not previously been inspected 
    in accordance with IAE Service Bulletin (SB) No. V2500-ENG-72-0316, 
    dated May 15, 1998; or No. V2500-ENG-72-0316, Revision 1, dated June 
    5, 1998; or No.V2500-ENG-72-0316, Revision 2, dated August 28, 1998, 
    accomplish the following:
        (a) Within 150 hours time in service (TIS) after the effective 
    date of this AD, perform a one-time ultrasonic inspection of fan 
    blade roots for cracks, and, if necessary, replace cracked fan 
    blades with serviceable parts, in accordance with IAE Service 
    Bulletin (SB) No. V2500-ENG-72-0316, Revision 2, dated August 28, 
    1998.
        (b) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be
    
    [[Page 53560]]
    
    used if approved by the Manager, Engine Certification Office. 
    Operators shall submit their requests through an appropriate FAA 
    Principal Maintenance Inspector, who may add comments and then send 
    it to the Manager, Engine Certification Office.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the Engine Certification Office.
    
        (c) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the inspection requirements of this AD can be accomplished.
        (d) The actions required by this AD shall be done in accordance 
    with the following IAE SB:
    
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                      Document No.                     Pages    Revision                     Date
    ----------------------------------------------------------------------------------------------------------------
    V2500-ENG-72-0316...............................      1-7          2  August 28, 1998.
        Total pages: 7.
    ----------------------------------------------------------------------------------------------------------------
    
    This incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from Rolls-Royce Commercial Aero Engine 
    Limited, P.O. Box 31, Derby, England, DE2488J, Attention: 
    Publication Services ICL-TP. Copies may be inspected at the FAA, New 
    England Region, Office of the Regional Counsel, 12 New England 
    Executive Park, Burlington, MA; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
        (e) This amendment becomes effective on October 21, 1998.
        Issued in Burlington, Massachusetts, on September 28, 1998.
    
    Jay J. Pardee,
    Manager, Engine and Propeller Directorate, Aircraft Certification 
    Service.
    [FR Doc. 98-26529 Filed 10-5-98; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
10/21/1998
Published:
10/06/1998
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
98-26529
Dates:
Effective October 21, 1998.
Pages:
53558-53560 (3 pages)
Docket Numbers:
Docket No. 98-ANE-63-AD, Amendment 39-10809, AD 98-21-01
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-26529.pdf
CFR: (1)
14 CFR 39.13