99-25764. Airworthiness Directives; McDonnell Douglas Model DC-9-81, -82, - 83, and -87 Series Airplanes (MD-81, -82, -83, and -87), and Model MD- 88 Airplanes  

  • [Federal Register Volume 64, Number 194 (Thursday, October 7, 1999)]
    [Rules and Regulations]
    [Pages 54518-54520]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 99-25764]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-NM-267-AD; Amendment 39-11349; AD 99-21-06]
    RIN 2120-AA64
    
    
    Airworthiness Directives; McDonnell Douglas Model DC-9-81, -82, -
    83, and -87 Series Airplanes (MD-81, -82, -83, and -87), and Model MD-
    88 Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment supersedes an existing airworthiness directive 
    (AD), applicable to all McDonnell Douglas Model DC-9-81, -82, -83, and 
    -87 series airplanes (MD-81, -82, -83, and -87), and Model MD-88 
    airplanes, that currently requires visual or eddy current inspections 
    to detect cracks of the actuator cylinder support brackets of the slat 
    drive mechanism assembly, and replacement of any cracked brackets. This 
    amendment continues to require repetitive eddy current inspection, adds 
    an inspection requirement, and expands the area of inspection. This 
    amendment also provides terminating action for the repetitive 
    inspections. This amendment is prompted by reports indicating that 
    additional cracking was found outside the original inspection area. The 
    actions specified by this AD are intended to prevent inadvertent slat 
    retraction in flight.
    
    DATES: Effective November 12, 1999.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of November 12, 1999.
        The incorporation by reference of McDonnell Douglas MD-80 Alert 
    Service Bulletin A27-322, dated August 22, 1991, was approved 
    previously by the Director of the Federal Register as of October 30, 
    1991 (56 FR 51645, October 15, 1991).
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from Boeing Commercial Aircraft Group, Long Beach Division, 
    3855 Lakewood Boulevard, Long Beach, California 90846, Attention: 
    Technical Publications Business Administration, Dept. C1-L51 (2-60). 
    This information may be examined at the Federal Aviation Administration 
    (FAA), Transport Airplane Directorate, Rules Docket, 1601 Lind Avenue, 
    SW., Renton, Washington; or at the FAA, Transport Airplane Directorate, 
    Los
    
    [[Page 54519]]
    
    Angeles Aircraft Certification Office, 3960 Paramount Boulevard, 
    Lakewood, California. or at the Office of the Federal Register, 800 
    North Capitol Street, NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Brent Bandley, Aerospace Engineer, 
    Airframe Branch, ANM-120L, FAA, Transport Airplane Directorate, Los 
    Angeles Aircraft Certification Office, 3960 Paramount Boulevard, 
    Lakewood, California 90712-4137; telephone (562) 627-5237; fax (562) 
    627-5210.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) by superseding AD 91-21-11, 
    amendment 39-8058 (56 FR 51645, October 15, 1991), which is applicable 
    to all McDonnell Douglas Model DC-9-81, -82, -83, and -87 Series 
    Airplanes (MD-81, -82, -83, and -87), and Model MD-88 airplanes, was 
    published in the Federal Register on July 21, 1999 (64 FR 39097). The 
    action proposed to continue to require eddy current inspections to 
    detect cracks of the actuator cylinder support brackets of the slat 
    drive mechanism assembly, and replacement of any cracked brackets. That 
    action also proposed to add an inspection requirement, and expand the 
    area of inspection. That action also proposed to provide terminating 
    action for the repetitive inspections.
    
    Comments
    
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Due consideration has been given to 
    the single comment received.
        The commenter supports the proposed rule.
    
    Conclusion
    
        After careful review of the available data, including the comment 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule as proposed.
    
    Cost Impact
    
        There are approximately 1,180 airplanes of the affected design in 
    the worldwide fleet. The FAA estimates that 787 airplanes of U.S. 
    registry will be affected by this AD.
        The inspections that are currently required by AD 91-21-11 take 
    approximately 3 work hours per airplane to accomplish, at an average 
    labor rate of $60 per work hour. Based on these figures, the cost 
    impact of the currently required actions on U.S. operators is estimated 
    to be $141,660, or $180 per airplane, per inspection cycle.
        The one-time visual inspection that is required by this AD will 
    take approximately 1 work hour per airplane to accomplish, at an 
    average labor rate of $60 per work hour. Based on these figures, the 
    cost impact of the requirements of this AD on U.S. operators is 
    estimated to be $47,220, or $60 per airplane.
        The inspections of the expanded area that are required by this AD 
    will take approximately 2 work hours per airplane to accomplish, at an 
    average labor rate of $60 per work hour. Based on these figures, the 
    cost impact of the requirements of this AD on U.S. operators is 
    estimated to be $94,440, or $120 per airplane, per inspection cycle.
        The cost impact figures discussed above are based on assumptions 
    that no operator has yet accomplished any of the requirements of this 
    AD action, and that no operator would accomplish those actions in the 
    future if this AD were not adopted.
        Should an operator be required or elect to accomplish the 
    terminating modification that is provided by this AD action, it will 
    take between 130 and 162 work hours per airplane to accomplish, at an 
    average labor rate of $60 per work hour. Required parts will cost 
    $22,574 per airplane. Based on these figures, the cost impact of the 
    optional terminating modification, is estimated to be between $30,374 
    and $32,294 per airplane.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action: (1) Is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing amendment 39-8058 (56 FR 
    51645, October 15, 1991), and by adding a new airworthiness directive 
    (AD), amendment 39-11349, to read as follows:
    
    99-21-06  Mcdonnell Douglas: Amendment 39-11349. Docket 98-NM-267-
    AD. Supersedes AD 91-21-11, Amendment 39-8058.
    
        Applicability: All Model DC-9-81, -82, -83, and -87 series 
    airplanes (MD-81, -82, -83, and -87); and Model MD-88 airplanes; 
    certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (h)(1) 
    of this AD. The request should include an assessment of the effect 
    of the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent inadvertent slat retraction in flight, accomplish the 
    following:
    
    Restatement of Certain Requirements of AD 91-21-11, Amendment 39-8058
    
        (a) Prior to the accumulation of 10,000 total landings or within 
    30 days after October 30, 1991 (the effective date of AD 91-21-11), 
    whichever occurs later, perform a visual or eddy current inspection 
    to detect cracks of the actuator cylinder support brackets of the 
    slat drive mechanism assembly, part numbers 5938886--(any 
    configuration) and 5938887--(any configuration), in accordance with 
    the instructions in McDonnell Douglas MD-80 Alert Service Bulletin 
    A27-322, dated August 22, 1991 (hereinafter referred to as ``A27-
    322'').
    
    [[Page 54520]]
    
        (b) If no crack is found during the inspection required by 
    paragraph (a) of this AD, repeat the inspection at the following 
    intervals:
        (1) If the immediately preceding inspection was accomplished 
    using visual means, conduct the next inspection within 1,000 
    landings.
        (2) If the immediately preceding inspection was accomplished 
    using eddy current means, conduct the next inspection within 3,000 
    landings.
        (c) If any crack is found during any inspection required by 
    paragraph (a) or (b) of this AD, prior to further flight, remove and 
    replace the slat drive mechanism with a new part, part numbers 
    5938887--(any configuration) and 5938886--(any configuration), in 
    accordance with A27-322.
    
    New Requirements of This AD
    
    Initial and Repetitive Inspections
    
        (d) Perform visual and/or eddy current inspections, as 
    applicable, to detect cracks of the actuator cylinder support 
    brackets of the slat drive mechanism assembly, in accordance with 
    McDonnell Douglas Alert Service Bulletin MD80-27A322, Revision 03, 
    dated August 4, 1998, at the time specified in paragraph (d)(1), 
    (d)(2), or (d)(3), as applicable, of this AD.
        (1) For airplanes on which no inspection has been performed in 
    accordance with AD 91-21-11: Perform both visual and eddy current 
    inspections prior to the accumulation of 10,000 total landings or 
    within 30 days after the effective date of this AD, whichever occurs 
    later.
        (2) For airplanes on which the immediately preceding inspection 
    was performed using visual means in accordance with AD 91-21-11, 
    accomplish the requirements of paragraphs (d)(2)(i) and (d)(2)(ii) 
    of this AD.
        (i) Within 1,000 landings after the immediately preceding visual 
    inspection, perform a visual inspection; and
        (ii) Within 6 months after the last visual inspection required 
    by paragraph (d)(2)(i) of this AD, perform an eddy current 
    inspection.
        (3) For airplanes on which the immediately preceding inspection 
    was performed using eddy current means in accordance with AD 91-21-
    11: Perform an eddy current inspection within 3,000 landings after 
    the last eddy current inspection.
        (e) If no crack is found during any inspection required by 
    paragraph (d) of this AD, repeat the eddy current inspection 
    thereafter at intervals not to exceed 3,000 landings until the 
    actions specified in paragraph (g) of this AD are accomplished for 
    both actuator cylinder support brackets of the slat drive mechanism 
    assembly.
    
    Corrective/Terminating Action
    
        (f) If any cracking is found during any inspection required by 
    paragraph (d) or (e) of this AD, prior to further flight, modify the 
    actuator cylinder support bracket of the slat drive mechanism 
    assembly (Option 1 or 2 for Group 1 or 2 airplanes, as applicable) 
    in accordance with McDonnell Douglas Service Bulletin MD80-27-322, 
    Revision 02, dated February 11, 1998, as specified in paragraph 
    (f)(1) or (f)(2), as applicable, of this AD.
        (1) For airplanes identified as Group 1 in the service bulletin: 
    Accomplish the actions as identified in the service bulletin as 
    Group 1 Option 1 or Group 1 Option 2.
        (2) For airplanes identified as Group 2 in the service bulletin: 
    Accomplish the actions as identified in the service bulletin as 
    Group 2 Option 1 or Group 2 Option 2.
        (g) Accomplishment of the modification of the actuator cylinder 
    support bracket specified in paragraph (f) of this AD constitutes 
    terminating action for the repetitive inspections required by this 
    AD, provided that both actuator cylinder support brackets are 
    modified.
    
    Alternative Methods of Compliance
    
        (h)(1) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Los Angeles Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Los Angeles ACO.
        (2) Alternative methods of compliance, approved previously in 
    accordance with AD 91-21-11, amendment 39-8058, are approved as 
    alternative methods of compliance for this AD.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Los Angeles ACO.
    
    Special Flight Permits
    
        (i) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
    
    Incorporation by Reference
    
        (j) The actions shall be done in accordance with McDonnell 
    Douglas MD-80 Alert Service Bulletin A27-322, dated August 22, 1991; 
    McDonnell Douglas Service Bulletin MD80-27-322, Revision 02, dated 
    February 11, 1998; or McDonnell Douglas Alert Service Bulletin MD80-
    27A322, Revision 03, dated August 4, 1998; as applicable.
        (1) The incorporation by reference of McDonnell Douglas Alert 
    Service Bulletin MD80-27A322, Revision 03, dated August 4, 1998; and 
    McDonnell Douglas Service Bulletin MD80-27-322, Revision 02, dated 
    February 11, 1998, is approved by the Director of the Federal 
    Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51.
        (2) The incorporation by reference of McDonnell Douglas MD-80 
    Alert Service Bulletin A27-322, dated August 22, 1991, was approved 
    previously by the Director of the Federal Register as of October 30, 
    1991 (56 FR 51645, October 15, 1991).
        (3) Copies may be obtained from Boeing Commercial Aircraft 
    Group, Long Beach Division, 3855 Lakewood Boulevard, Long Beach, 
    California 90846, Attention: Technical Publications Business 
    Administration, Dept. C1-L51 (2-60). Copies may be inspected at the 
    FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington; or at the FAA, Transport Airplane Directorate, Los 
    Angeles Aircraft Certification Office, 3960 Paramount Boulevard, 
    Lakewood, California; or at the Office of the Federal Register, 800 
    North Capitol Street, NW., suite 700, Washington, DC.
        (k) This amendment becomes effective on November 12, 1999.
    
        Issued in Renton, Washington, on September 28, 1999.
    D.L. Riggin,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 99-25764 Filed 10-6-99; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
11/12/1999
Published:
10/07/1999
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule.
Document Number:
99-25764
Dates:
Effective November 12, 1999.
Pages:
54518-54520 (3 pages)
Docket Numbers:
Docket No. 98-NM-267-AD, Amendment 39-11349, AD 99-21-06
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
99-25764.pdf
CFR: (1)
14 CFR 39.13