94-28938. Airworthiness Directives; McDonnell Douglas Helicopter Systems and Hughes Helicopters, Inc. Model 369D, E, F, and FF Series Helicopters  

  • [Federal Register Volume 59, Number 227 (Monday, November 28, 1994)]
    [Unknown Section]
    [Page ]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 94-28938]
    
    
    [Federal Register: November 28, 1994]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 94-SW-13-AD; Amendment 39-9077; AD 94-24-04]
    
    
    Airworthiness Directives; McDonnell Douglas Helicopter Systems 
    and Hughes Helicopters, Inc. Model 369D, E, F, and FF Series 
    Helicopters
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to McDonnell Douglas Helicopter Systems and Hughes 
    Helicopters, Inc. Model 369D, E, F, and FF series helicopters. This 
    action requires an initial inspection of the pitch control assembly 
    lockwasher (lockwasher) for dents at the inner tang inside radius, 
    application of a torque stripe on the tail rotor swashplate and 
    locknut, and repetitive inspections of the torque stripe to detect any 
    locknut slippage. This amendment is prompted by a report that a 
    lockwasher failed in service and allowed a locknut to loosen. The 
    actions specified in this AD are intended to prevent failure of the 
    inner tang of the lockwasher, loss of the locknut, disengagement of the 
    pitch control assembly, loss of tail rotor control, and subsequent loss 
    of control of the helicopter.
    
    DATES: Effective December 13, 1994.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of December 13, 1994.
        Comments for inclusion in the Rules Docket must be received on or 
    before January 27, 1995.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Office of the Assistant Chief Counsel, Attention: 
    Rules Docket No. 94-SW-13-AD, 2601 Meacham Blvd., Room 663, Fort Worth, 
    Texas 76137.
        The service information referenced in this AD may be obtained from 
    McDonnell Douglas Helicopter Systems, Technical Publications, Bldg. 
    543/B111, 5000 E. McDowell Road, Mesa, Arizona 85205-9797. This 
    information may be examined at the FAA, Office of the Assistant Chief 
    Counsel, 2601 Meacham Blvd., Room 663, Fort Worth, Texas; or at the 
    Office of the Federal Register, 800 North Capitol Street, NW., suite 
    700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Mr. Brent Bandley, Aerospace Engineer, 
    Airframe Branch, ANM-123L, Northwest Mountain Region, FAA, Los Angeles 
    Aircraft Certification Office, 3229 E. Spring Street, Long Beach, 
    California 90806-2425, telephone (310) 988-5237, fax (310) 988-5210.
    
    SUPPLEMENTARY INFORMATION: This amendment adopts a new airworthiness 
    directive (AD) that is applicable to McDonnell Douglas Helicopter 
    Systems (MDHS) and Hughes Helicopters, Inc. (Hughes) Model 369D, E, F, 
    and FF series helicopters. MDHS received a report that indicated a 
    pitch control assembly lockwasher (lockwasher), part number (P/N) 
    MS172209, had failed in service. A subsequent investigation revealed 
    that some lockwashers appear to have dents at the inner tang inside 
    radius. The FAA has reviewed the reports and determined that failure of 
    this tang could allow the locknut to loosen and eventually allow the 
    pitch control assembly to disengage from the tail rotor assembly. 
    Should these two tail rotor components separate, the rotorcraft crew 
    would lose the capability of making necessary anti-torque corrections 
    through the tail rotor to maintain adequate control of the helicopter. 
    This condition, if not corrected, could result in failure of the inner 
    tang of the lockwasher, loss of the locknut, disengagement of the pitch 
    control assembly, loss of tail rotor control, and subsequent loss of 
    control of the helicopter.
        The FAA has reviewed McDonnell Douglas Helicopter Systems Service 
    Information Notice (SIN) No. DN-185, EN-78, and FN-64, dated September 
    23, 1994, which describes procedures for an inspection of the 
    lockwasher, P/N MS172209, application of a torque stripe on the tail 
    rotor swashplate and locknut, and repetitive inspections of the pitch 
    control assembly to detect slippage of the locknut.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other McDonnell Douglas Helicopter Systems and 
    Hughes Helicopters, Inc. Model 369D, E, F, and FF series helicopters of 
    the same type design, this AD is being issued to prevent failure of the 
    inner tang of the lockwasher, loss of the locknut, disengagement of the 
    pitch control assembly, loss of tail rotor control, and subsequent loss 
    of control of the helicopter. This AD requires an initial inspection of 
    the lockwasher for dents in the inner tang inside radius, application 
    of a torque stripe on the tail rotor swashplate and locknut, and 
    repetitive inspections of the torque stripe to detect slippage of the 
    locknut. Due to the critical need to ensure the integrity of the 
    lockwasher and the short time-in-service before the initial inspection 
    is required, this rule must be issued immediately to correct an unsafe 
    condition in the affected helicopters. The actions are required to be 
    accomplished in accordance with the SIN described previously.
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    Comments Invited
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket No. 94-SW-13-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and that it is not a ``significant regulatory 
    action'' under Executive Order 12866. It has been determined further 
    that this action involves an emergency regulation under DOT Regulatory 
    Policies and Procedures (44 FR 11034, February 26, 1979). If it is 
    determined that this emergency regulation otherwise would be 
    significant under DOT Regulatory Policies and Procedures, a final 
    regulatory evaluation will be prepared and placed in the Rules Docket. 
    A copy of it, if filed, may be obtained from the Rules Docket at the 
    location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 
    106(g); and 14 CFR 11.89.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding a new airworthiness directive 
    to read as follows:
    
    94-24-04  McDonnell Douglas Helicopter Systems (MDHS) and Hughes 
    Helicopters, Inc. (Hughes): Amendment 39-9077. Docket No. 94-SW-13-
    AD.
    
        Applicability: Model 369D, E, F, and FF series helicopters with 
    pitch control assembly, part number (P/N) 369D21800 or P/N 
    369D21820, installed, certificated in any category.
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent failure of the inner tang of the pitch control 
    assembly lockwasher (lockwasher), loss of the locknut, disengagement 
    of the pitch control assembly, loss of tail rotor control, and 
    subsequent loss of control of the helicopter, accomplish the 
    following:
        (a) Within 25 hours time-in-service or 90 calendar days after 
    the effective date of this AD, whichever occurs first, remove the 
    tail rotor (T/R) assembly and pitch control assembly from the T/R 
    gearbox in accordance with the applicable maintenance manual.
        (b) Inspect the lockwasher, P/N MS172209, for dents in either 
    side of the inner tang inside radius as shown in Figure 1 of MDHS 
    Service Information Notice (SIN) No. DN-185, EN-78, and FN-64, dated 
    September 23, 1994, using a 5x or higher magnifying glass.
        (c) Apply a 0.125 inch-wide torque stripe to the surface of the 
    locknut and swashplate in accordance with paragraph B and C of Part 
    II of MDHS SIN No. DN-185, EN-78, and FN-64, dated September 23, 
    1994, and reinstall the T/R assembly and pitch control assembly into 
    the T/R gearbox in accordance with the applicable maintenance 
    manual.
        (d) Inspect the torque stripe for slippage at intervals not to 
    exceed 100 hours time-in-service. If any slippage is detected, 
    replace the lockwasher with an airworthy lockwasher in accordance 
    with the applicable maintenance manual. Reapply the 0.125 inch-wide 
    torque stripe to the surface of the locknut and swashplate.
        (e) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used when approved by the Manager, Los Angeles Aircraft 
    Certification Office, FAA. Operators shall submit their requests 
    through an FAA Principal Maintenance Inspector, who may concur or 
    comment and then send it to the Manager, Los Angeles Aircraft 
    Certification Office.
    
        Note: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Los Angeles Aircraft Certification Office.
        (f) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the helicopter to a location where 
    the requirements of this AD can be accomplished.
        (g) The inspections shall be done in accordance with McDonnell 
    Douglas Helicopter Systems Service Information Notice No. DN-185, 
    EN-78, and FN-64, dated September 23, 1994. This incorporation by 
    reference was approved by the Director of the Federal Register in 
    accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be 
    obtained from McDonnell Douglas Helicopter Systems, Technical 
    Publications, Bldg. 543/B111, 5000 E. McDowell Road, Mesa, Arizona 
    85205-9797. Copies may be inspected at the FAA, Office of the 
    Assistant Chief Counsel, 2601 Meacham Blvd., Room 663, Fort Worth, 
    Texas; or at the Office of the Federal Register, 800 North Capitol 
    Street, NW., suite 700, Washington, DC.
        (h) This amendment becomes effective on December 13, 1994.
    
        Issued in Fort Worth, Texas, on November 16, 1994.
    Eric Bries,
    Acting Manager, Rotorcraft Directorate, Aircraft Certification Service.
    [FR Doc. 94-28938 Filed 11-25-94; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
12/13/1994
Published:
11/28/1994
Department:
Federal Aviation Administration
Entry Type:
Uncategorized Document
Action:
Final rule; request for comments.
Document Number:
94-28938
Dates:
Effective December 13, 1994.
Pages:
0-0 (None pages)
Docket Numbers:
Federal Register: November 28, 1994, Docket No. 94-SW-13-AD, Amendment 39-9077, AD 94-24-04
CFR: (1)
14 CFR 39.13