95-28396. Airworthiness Directives; Robinson Helicopter Company Model R22 Helicopters  

  • [Federal Register Volume 60, Number 228 (Tuesday, November 28, 1995)]
    [Proposed Rules]
    [Pages 58578-58580]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 95-28396]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 95-SW-23-AD]
    
    
    Airworthiness Directives; Robinson Helicopter Company Model R22 
    Helicopters
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    SUMMARY: This document proposes the adoption of a new airworthiness 
    directive (AD) that is applicable to Robinson Helicopter Company 
    (Robinson) Model R22 helicopters. This proposal would require 
    replacement of the upper V-belt sheave (sheave). This proposal is 
    prompted by three reports of cracks in the flange of the sheave. The 
    actions specified in this AD are intended to prevent failure of the 
    sheave, which could result in damage to other drive system components, 
    and subsequent loss of control of the helicopter.
    
    DATES: Comments must be received by January 29, 1996.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Office of the Assistant Chief Counsel, Attention: 
    Rules Docket No. 95-SW-23-AD, 2601 Meacham Blvd., Room 663, Fort Worth, 
    Texas 76137. Comments may be inspected at this location between 9:00 
    a.m. and 3:00 p.m., Monday through Friday, except Federal holidays.
        The service information referenced in the proposed rule may be 
    obtained from Robinson Helicopter Company, 2901 Airport Drive, 
    Torrance, California 90505. This information may be examined at the 
    FAA, Office of the Assistant Chief Counsel, 2601 Meacham Blvd., Room 
    663, Fort Worth, Texas.
    
    FOR FURTHER INFORMATION CONTACT: Ms. Elizabeth Bumann, Aerospace 
    Engineer, FAA, Los Angeles Aircraft Certification Office, 3960 
    Paramount Blvd., Lakewood, California 90712, telephone (310) 627-5265, 
    FAX (310) 627-5210.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications should identify the Rules Docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to docket No. 95-SW-23-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, Office of the Assistant Chief Counsel, Attention: Rules 
    Docket No. 95-SW-23-AD, 2601 Meacham Blvd., Room 663, Fort Worth, Texas 
    76137.
    
    Discussion
    
        This document proposes the adoption of a new AD that is applicable 
    to Robinson Model R22 helicopters. In 1990, Robinson changed the 
    sheave, part number (P/N) A170-1I or J, and P/N A170-2J, from a casting 
    to a machined part. This change included some dimensional 
    modifications, one of which was a reduction in the thickness of the 
    sheave flange. Two reported cases of cracks in the thinner flange 
    prompted Robinson to issue Robinson Helicopter Company R22 Service 
    Bulletin SB-71, dated June 18, 1992, describing pre-flight owner/
    operator checks of the sheave for cracks until replacement with a 
    modified sheave, P/N A170-1K or P/N A170-2K, is accomplished. This 
    service bulletin was not reviewed or approved by the FAA prior to its 
    issuance by Robinson. Another report of cracks in the thinner-flanged 
    sheave prompted Robinson to issue Robinson Helicopter Company R22 
    Service Bulletin SB-77, dated April 25, 1995, describing procedures for 
    removal and replacement of the thinner-flanged sheave. Any crack in the 
    sheave creates an unsafe condition. That condition, if not corrected, 
    could result in failure of the sheave, which could result in damage to 
    other drive system components, and subsequent loss of control of the 
    helicopter.
        The FAA has reviewed and approved the design engineering aspects of 
    Robinson Helicopter R22 Service Bulletin SB-77, dated April 25, 1995, 
    which describes procedures for removal and replacement of sheave, P/N 
    A170-1I or J, or P/N A170-2J.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other Robinson Model R22 helicopters of the same 
    type design, the proposed AD would require replacement of the affected 
    sheave with a sheave having a thicker flange within the next 100 hours 
    time-in-service (TIS) or 60 calendar days, whichever occurs first. The 
    actions would be required to be accomplished in accordance with the 
    service bulletin described previously.
        The FAA estimates that 650 helicopters of U.S. registry would be 
    affected by this proposed AD, that it would take approximately 4 work 
    hours per helicopter to accomplish the proposed actions, and that the 
    average labor rate is $60 per work hour. Required parts would cost 
    approximately $1,216 per helicopter for the sheave, P/N A170-1, and 
    $2,298 per helicopter for the sheave, P/N A170-2. Based on these 
    figures, the total cost impact of the proposed AD on U.S. operators is 
    estimated to be $1,298,050, assuming replacement of the sheave in all 
    650 helicopters, and assuming that one-half of the helicopters have the 
    sheave, P/N A170-1, installed, and one-half of the helicopters have the 
    sheave, P/N A170-2, installed.
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation (1) is not a ``significant regulatory action'' under 
    Executive Order 12866; is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant economic impact, 
    positive or negative, on a substantial number of small entities under 
    the criteria of the Regulatory Flexibility Act. A copy of the draft 
    regulatory evaluation prepared for this action is contained in the 
    Rules Docket. A copy of it may be obtained by 
    
    [[Page 58580]]
    contacting the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40101, 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding a new airworthiness directive 
    to read as follows:
    
    Robinson Helicopter Company: Docket No. 95-SW-23-AD.
        Applicability: Model R22 helicopters with upper V-belt sheave 
    (sheave), part number (P/N) A170-1I or J, or P/N A170-2J, installed, 
    certificated in any category.
    
        Note 1: This AD applies to each helicopter identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For helicopters that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must use the authority 
    provided in paragraph (b) to request approval from the FAA. This 
    approval may address either no action, if the current configuration 
    eliminates the unsafe condition, or different actions necessary to 
    address the unsafe condition described in this AD. Such a request 
    should include an assessment of the effect of the changed 
    configuration on the unsafe condition addressed by this AD. In no 
    case does the presence of any modification, alteration, or repair 
    remove any helicopter from the applicability of this AD.
    
        Note 2: Determination of whether the affected sheave has been 
    installed can be accomplished by measuring the depth from the edge 
    of the forward retainer plate to the flange of the sheave in an area 
    located between the webs as shown in Figure 2 of Robinson Helicopter 
    Company R22 Service Bulletin SB-77, dated April 25, 1995. If the 
    depth is greater than 0.30 inch, then either sheave, P/N A170-1I or 
    J, or sheave, P/N A170-2J, is installed.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent failure of the sheave, which could result in damage 
    to other drive system components, and subsequent loss of control of 
    the helicopter, accomplish the following:
        (a) Within the next 100 hours time-in-service (TIS) or 60 
    calendar days, whichever occurs first after the effective date of 
    this AD, replace the sheave, P/N A170-1I or J, or P/N A170-2J, with 
    an airworthy sheave, P/N A170-1, or P/N A170-2, having a dimension 
    equal to or less than 0.30 inch measured from the edge of the 
    forward retainer plate to the flange of the sheave in an area 
    located between the webs, in accordance with paragraphs 2 through 15 
    of the Compliance Procedures of Robinson Helicopter Company R22 
    Service Bulletin SB-77, dated April 25, 1995.
        (b) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used when approved by the Manager, Los Angeles Aircraft 
    Certification Office, FAA. Operators shall submit their requests 
    through an FAA Principal Maintenance Inspector, who may concur or 
    comment and then send it to the Manager, Los Angeles Aircraft 
    Certification Office.
    
        Note 3: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Los Angeles Aircraft Certification Office.
    
        (c) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the helicopter to a location where 
    the requirements of this AD can be accomplished.
    
        Issued in Fort Worth, Texas, on October 26, 1995.
    Eric Bries,
    Acting Manager, Rotorcraft Directorate, Aircraft Certification Service.
    [FR Doc. 95-28396 Filed 11-27-95; 8:45 am]
    BILLING CODE 4910-13-U
    
    

Document Information

Published:
11/28/1995
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
95-28396
Dates:
Comments must be received by January 29, 1996.
Pages:
58578-58580 (3 pages)
Docket Numbers:
Docket No. 95-SW-23-AD
PDF File:
95-28396.pdf
CFR: (1)
14 CFR 39.13