94-26879. Airworthiness Directives; Robinson Helicopter Company Model R22 Series Helicopters  

  • [Federal Register Volume 59, Number 213 (Friday, November 4, 1994)]
    [Unknown Section]
    [Page 0]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 94-26879]
    
    
    [[Page Unknown]]
    
    [Federal Register: November 4, 1994]
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 94-SW-10-AD; Amendment 39-9059; AD 94-17-07]
    
     
    
    Airworthiness Directives; Robinson Helicopter Company Model R22 
    Series Helicopters
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This document publishes in the Federal Register an amendment 
    adopting Airworthiness Directive (AD) 94-17-07 which was sent 
    previously to all known U.S. owners and operators of Robinson 
    Helicopter Company Model R22 series helicopters by individual letters. 
    This AD requires an inspection and repetitive visual checks for 
    slippage of the tail rotor (T/R) drive and replacement of the T/R 
    gearbox, if necessary. This amendment is prompted by two incidents in 
    which the T/R output key (key) was not installed between the output 
    shaft and the output pinion during assembly of the T/R gearbox. The 
    actions specified by this AD are intended to prevent slippage of the T/
    R drive, loss of directional control, and subsequent loss of control of 
    the helicopter.
    
    DATES: Effective on November 21, 1994, to all persons except those 
    persons to whom it was made immediately effective by Priority Letter AD 
    94-17-07, issued on August 25, 1994, which contained the requirements 
    of this amendment.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of November 21,1994.
        Comments for inclusion in the Rules Docket must be received on or 
    before January 3, 1995.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Office of the Assistant Chief Counsel, Attention: 
    Rules Docket No. 94-SW-10-AD, 2601 Meacham Blvd., Room 663, Fort Worth, 
    Texas 76137.
        The applicable service information may be obtained from Robinson 
    Helicopter Company, 24747 Crenshaw Blvd., Torrance, CA 90505. This 
    information may be examined at the FAA, Office of the Assistant Chief 
    Counsel, 2601 Meacham Blvd., Room 663, Fort Worth, Texas; or at the 
    Office of the Federal Register, 800 North Capitol Street NW., suite 
    700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Ms. Elizabeth Bumann, Aerospace 
    Engineer, Los Angeles Aircraft Certification Office, Propulsion Branch, 
    FAA, 3229 E. Spring Street, Long Beach, California 90806-2425, 
    telephone (310) 988-5265, fax (310) 988-5210.
    
    SUPPLEMENTARY INFORMATION: On August 25, 1994, the FAA issued Priority 
    Letter AD 94-17-07, applicable to Robinson Helicopter Company R22 
    series helicopters, which requires an inspection and repetitive visual 
    checks for slippage of the tail rotor (T/R) drive, and replacement of 
    the T/R gearbox, if necessary. That action was prompted by two 
    incidents in which the T/R output key (key) was not installed between 
    the output shaft and the output pinion during assembly of the T/R 
    gearbox. The key is required to prevent the output gear from rotating 
    on the output shaft. Both incidents resulted in slippage of the T/R 
    drive. On June 2, 1994, Registro Aeronautico Italiano (RAI), the 
    Airworthiness Authority of Italy, issued RAI AD No. 94-131 to require a 
    daily inspection to determine if there had been any slippage of the T/R 
    drive between the output shaft and the output pinion. This condition, 
    if not corrected, could result in slippage of the T/R drive, loss of 
    directional control, and subsequent loss of control of the helicopter.
        The FAA has reviewed Robinson Helicopter Company R22 Service 
    Bulletin (SB) #74, dated July 18, 1994, that describes procedures for 
    determining slippage of the T/R drive using a 35-lb. load on the T/R 
    blade and checking for correct alignment of dots that have been marked 
    in accordance with SB #74, dated July 18, 1994. The FAA is issuing this 
    AD to require the initial marking of dots and an inspection prior to 
    further flight, rather than within the next 20 hours time-in-service 
    (TIS) as specified by SB #74, dated July 18, 1994.
        Since the unsafe condition described is likely to exist or develop 
    on other Robinson Helicopter Company Model R22 series helicopters of 
    the same type design, the FAA issued Priority Letter AD 94-17-07 to 
    prevent slippage of the T/R drive, loss of directional control, and 
    subsequent loss of control of the helicopter. The AD requires the 
    installation of alignment marks, an initial inspection prior to further 
    flight, daily pre-flight visual checks for slippage of the T/R drive, 
    and replacement of the T/R gearbox, if necessary. The actions are 
    required to be accomplished in accordance with the service bulletin 
    described previously. This AD is considered to be an interim action. 
    The FAA is considering further rulemaking to require opening the T/R 
    gearbox and verifying installation of the key as the terminating action 
    to this AD.
        Since it was found that immediate corrective action was required, 
    notice and opportunity for prior public comment thereon were 
    impracticable and contrary to the public interest, and good cause 
    existed to make the AD effective immediately by individual letters 
    issued on August 25, 1994, to all known U.S. owners and operators of 
    Robinson Helicopter Company Model R22 series helicopters. These 
    conditions still exist, and the AD is hereby published in the Federal 
    Register as an amendment to section 39.13 of the Federal Aviation 
    Regulations (14 CFR 39.13) to make it effective to all persons.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket No. 94-SW-10-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and that it is not a ``significant regulatory 
    action'' under Executive Order 12866. It has been determined further 
    that this action involves an emergency regulation under DOT Regulatory 
    Policies and Procedures (44 FR 11034, February 26, 1979). If it is 
    determined that this emergency regulation otherwise would be 
    significant under DOT Regulatory Policies and Procedures, a final 
    regulatory evaluation will be prepared and placed in the Rules Docket. 
    A copy of it, if filed, may be obtained from the Rules Docket at the 
    location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 
    106(g); and 14 CFR 11.89.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding a new airworthiness directive 
    to read as follows:
    
    AD 94-17-07  Robinson Helicopter Company: Amendment 39-9059. Docket 
    No. 94-SW-10-AD.
    
        Applicability: Model R22 series helicopters, certificated in any 
    category with tail rotor (T/R) gearboxes that were manufactured or 
    overhauled by Robinson Helicopter Company prior to June 8, 1992. The 
    following gearbox S/N's have been determined to have the T/R output 
    key (key) installed and are therefore exempt from this AD: 0012, 
    0013, 0014, 0020, 0021, 0040, 0054, 0062, 0091, 0095, 0098, 0108, 
    0121, 0134, 0137, 0153, 0169, 0179, 0185, 0191, 0201, 0205, 0227, 
    0228, 0235, 0248, 0258, 0262, 0272, 0277, 0280, 0321, 0333, 0342, 
    0365, 0432, 0439, 0444, 0503, 0504, 0525, 0548, 0558, 0559, 0565, 
    0574, 0576, 0592, 0594, 0597, 0603, 0604, 0605, 0615, 0632, 0641, 
    0644, 0650, 0656, 0662, 0663, 0674, 0686, 0689, 0696, 0697, 0700, 
    0702, 0707, 0722, 0734, 0735, 0736, 0742, 0759, 0767, 0777, 0778, 
    0805, 0832, 0836, 0839, 0842, 0850, 0862, 0866, 0868, 0887, 0892, 
    0937, 0939, 0983, 0986, 0996, 0998, 1018, 1021, 1029, 1030, 1035, 
    1072, 1081, 1087, 1104, 1116, 1121, 1126, 1129, 1132, 1141, 1151, 
    1176, 1186, 1187, 1199, 1205, 1208, 1217, 1222, 1228, 1233, 1245, 
    1249, 1269, 1274, 1290, 1293, 1299, 1301, 1307, 1311, 1323, 1330, 
    1333, 1339, 1341, 1350, 1361, 1379, 1385, 1388, 1392, 1404, 1412, 
    1428, 1438, 1442, 1450, 1460, 1468, 1494, 1499, 1505, 1509, 1512, 
    1514, 1526, 1541, 1544, 1578, 1586, 1593, 1595, 1597, 1605, 1610, 
    1627, 1628, 1636, 1643, 1647, 1648, 1652, 1654, 1686, 1687, 1698, 
    1701, 1702, 1706, 1710, 1724, 1731, 1732, 1738, 1741, 1750, 1752, 
    1757, 1759, 1769, 1783, 1800, 1803, 1808, 1814, 1816, 1830, 1844, 
    1846, 1851, 1852, 1861, 1868, 1871, 1886, 1889, 1901, 1911, 1912, 
    1927, 1928, 1948, 1959, 1961, 1963, 1965, 1992, 2025, 2034, 2037, 
    2051, 2071, 2100, 2101, 2103, 2126, 2129, 2136, 2160, 2166, 2170, 
    2180, 2193, 2203, 2242, 2254, 2265, 2269, 2272, 2279, 2280, 2283, 
    2294, 2298, 2299, 2304, 2314, 2357, 2377, 2380, 2381, 2395, 2406, 
    2420, 2421, 2422, 2423, 2425, 2431, 2435, 2436, 2459, 2479, 2492, 
    2498, 2531, 2539, 2574, 2579, 2582, 2587, 2627, 2634, 2672, 2683, 
    2697, 2716, 2719, 2721, 2731, 2797, 2863, 2937, 2945.
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent slippage of the T/R drive, loss of directional 
    control, and subsequent loss of control of the helicopter, 
    accomplish the following:
        (a) Before further flight, install the alignment dots and 
    perform an inspection in accordance with Part A of Robinson 
    Helicopter Company R22 Service Bulletin (SB) #74, dated July 18, 
    1994. Apply the 35-lb. weight very gently to avoid overstressing the 
    T/R blade or T/R drive. Any slippage detected must be reported 
    within 10 days after the inspection to the Manager, Los Angeles 
    Manufacturing Inspection District Office, FAA, Northwest Mountain 
    Region, 3229 E. Spring St., Long Beach, California 90806-2425, 
    telephone (310) 988-5290, fax (310) 988-5293. Reporting requirements 
    have been approved by the Office of Management and Budget and 
    assigned OMB control number 2120-0056.
        (b) Before the first flight of each day, check for misalignment 
    of the alignment dots installed on the tail cone skin and the drive 
    shaft flange by rotating the T/R blade so that the alignment dot is 
    visible in the inspection window and the tip of the T/R blade 
    leading edge aligns with the dot on the tail cone skin. Next, ensure 
    that the drive shaft flange dot is aligned with the dot on the 
    centerline of the tail cone skin at the edge of the inspection 
    window. If any misalignment is detected, before further flight, 
    conduct the inspection required by paragraph (a) of this AD. The 
    checks required by this AD may be performed by an owner/operator 
    holding at least a private pilot certificate, and must be entered 
    into the aircraft records showing compliance with this AD, in 
    accordance with section 43.11 and 91.417(a)(2)(v) of the Federal 
    Aviation Regulations.
        (c) Verification of the presence of the key through disassembly 
    and reassembly of the T/R gearbox in accordance with FAA-approved 
    procedures constitutes terminating action for the requirements of 
    this AD.
        (d) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used when approved by the Manager, Los Angeles Aircraft 
    Certification Office, FAA. Operators shall submit their requests 
    through an FAA Principal Maintenance Inspector, who may concur or 
    comment and then send it to the Manager, Los Angeles Aircraft 
    Certification Office.
    
        Note: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Manager, Los Angeles Aircraft Certification 
    Office.
    
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the helicopter to a location where 
    the requirements of this AD can be accomplished.
        (f) The installation, inspection, and checks shall be done in 
    accordance with Robinson Helicopter Company R22 Service Bulletin 
    #74, dated July 18, 1994. This incorporation by reference was 
    approved by the Director of the Federal Register in accordance with 
    5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from 
    Robinson Helicopter Company, 24747 Crenshaw Blvd. Torrance, CA 
    90505. Copies may be inspected at the FAA, Office of the Assistant 
    Chief Counsel, 2601 Meacham Blvd., Room 663, Fort Worth, Texas; or 
    at the Office of the Federal Register, 800 North Capitol Street, 
    NW., suite 700, Washington, DC.
        (g) This amendment becomes effective on November 21, 1994, to 
    all persons except those persons to whom it was made immediately 
    effective by Priority Letter AD 94-17-07, issued August 25, 1994, 
    which contained the requirements of this amendment.
    
        Issued in Fort Worth, Texas, on October 24, 1994.
    Eric Bries,
    Acting Manager, Rotorcraft Directorate, Aircraft Certification Service.
    [FR Doc. 94-26879 Filed 11-3-94; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
11/21/1994
Published:
11/04/1994
Department:
Transportation Department
Entry Type:
Uncategorized Document
Action:
Final rule; request for comments.
Document Number:
94-26879
Dates:
Effective on November 21, 1994, to all persons except those persons to whom it was made immediately effective by Priority Letter AD 94-17-07, issued on August 25, 1994, which contained the requirements of this amendment.
Pages:
0-0 (1 pages)
Docket Numbers:
Federal Register: November 4, 1994, Docket No. 94-SW-10-AD, Amendment 39-9059, AD 94-17-07
CFR: (1)
14 CFR 39.13