[Federal Register Volume 61, Number 216 (Wednesday, November 6, 1996)]
[Rules and Regulations]
[Pages 57301-57304]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 96-27241]
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DEPARTMENT OF TRANSPORTATION
14 CFR Part 39
[Docket No. 96-NM-24-AD; Amendment 39-9795; AD 96-22-06]
RIN 2120-AA64
Airworthiness Directives; McDonnell Douglas Model DC-10-15
Airplanes
AGENCY: Federal Aviation Administration, DOT.
ACTION: Final rule.
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SUMMARY: This amendment adopts a new airworthiness directive (AD),
applicable to all McDonnell Douglas Model DC-10-15 airplanes, that
requires, among other things, inspections to detect discrepancies at
various locations of pylons 1 and 3, and correction of any discrepancy
found. This amendment is prompted by a report of internal structural
damage to the wing engine pylon that occurred during maintenance of a
Model DC-10 series airplane. The actions specified by this AD are
intended to ensure the integrity of the structure and attachment of the
wing engine pylon.
DATES: Effective December 11, 1996.
The incorporation by reference of certain publications listed in
the
[[Page 57302]]
regulations is approved by the Director of the Federal Register as of
December 11, 1996.
ADDRESSES: The service information referenced in this AD may be
obtained from McDonnell Douglas Corporation, 3855 Lakewood Boulevard,
Long Beach, California 90846, Attention: Technical Publications
Business Administration, Department C1-L51 (2-60). This information may
be examined at the Federal Aviation Administration (FAA), Transport
Airplane Directorate, Rules Docket, 1601 Lind Avenue, SW., Renton,
Washington; or at the FAA, Transport Airplane Directorate, Los Angeles
Aircraft Certification Office, 3960 Paramount Boulevard, Lakewood,
California; or at the Office of the Federal Register, 800 North Capitol
Street, NW., suite 700, Washington, DC.
FOR FURTHER INFORMATION CONTACT: Ron Atmur, Aerospace Engineer,
Airframe Branch, ANM-120L, FAA, Los Angeles Aircraft Certification
Office, 3960 Paramount Boulevard, Lakewood, California 90712; telephone
(310) 627-5224; fax (310) 627-5210.
SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal
Aviation Regulations (14 CFR part 39) to include an airworthiness
directive (AD) that is applicable to all McDonnell Douglas Model DC-10-
15 airplanes was published in the Federal Register on June 19, 1996 (61
FR 31059). That action proposed to require:
1. At each pylon removal and installation, the engine and pylon
must be removed and installed separately, and the pylon aft bulkhead
lug must be protected from contact with certain attach bolt heads.
2. Performance of various repetitive inspections to detect
discrepancies at various locations of pylons 1 and 3, and correction of
any discrepancy found.
3. Submission of a pylon maintenance program that includes specific
repetitive inspections at intervals of 20,000 hours time-in-service.
Interested persons have been afforded an opportunity to participate
in the making of this amendment. Due consideration has been given to
the single comment received.
The commenter supports the proposed rule.
Conclusion
After careful review of the available data, including the comment
noted above, the FAA has determined that air safety and the public
interest require the adoption of the rule as proposed.
Cost Impact
There are approximately 7 McDonnell Douglas Model DC-10-15
airplanes of the affected design in the worldwide fleet. The FAA
estimates that 2 airplanes of U.S. registry will be affected by this
AD, that it will take approximately 22 work hours per airplane to
accomplish the required actions, and that the average labor rate is $60
per work hour. Based on these figures, the cost impact of the AD on
U.S. operators is estimated to be $2,640, or $1,320 per airplane.
The cost impact figure discussed above is based on assumptions that
no operator has yet accomplished any of the requirements of this AD
action, and that no operator would accomplish those actions in the
future if this AD were not adopted.
Regulatory Impact
The regulations adopted herein will not have substantial direct
effects on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government. Therefore, in
accordance with Executive Order 12612, it is determined that this final
rule does not have sufficient federalism implications to warrant the
preparation of a Federalism Assessment.
For the reasons discussed above, I certify that this action (1) is
not a ``significant regulatory action'' under Executive Order 12866;
(2) is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and (3) will not have a
significant economic impact, positive or negative, on a substantial
number of small entities under the criteria of the Regulatory
Flexibility Act. A final evaluation has been prepared for this action
and it is contained in the Rules Docket. A copy of it may be obtained
from the Rules Docket at the location provided under the caption
ADDRESSES.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the
Administrator, the Federal Aviation Administration amends part 39 of
the Federal Aviation Regulations (14 CFR part 39) as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. Section 39.13 is amended by adding the following new
airworthiness directive:
96-22-06 McDonnell Douglas: Amendment 39-9795. Docket 96-NM-24-AD.
Applicability: All Model DC-10-15 airplanes, certificated in any
category.
Note 1: This AD applies to each airplane identified in the
preceding applicability provision, regardless of whether it has been
modified, altered, or repaired in the area subject to the
requirements of this AD. For airplanes that have been modified,
altered, or repaired so that the performance of the requirements of
this AD is affected, the owner/operator must request approval for an
alternative method of compliance in accordance with paragraph (k) of
this AD. The request should include an assessment of the effect of
the modification, alteration, or repair on the unsafe condition
addressed by this AD; and, if the unsafe condition has not been
eliminated, the request should include specific proposed actions to
address it.
Compliance: Required as indicated, unless accomplished
previously.
To ensure the integrity of the structure and attachment of the
wing engine pylon, accomplish the following:
(a) At each pylon removal and installation that is accomplished
after the effective date of this AD: The engine and pylon shall be
removed and installed separately, unless such removal or
installation, or both, as an assembly is accomplished in accordance
with a method approved by the Manager, Los Angeles Aircraft
Certification Office (ACO), FAA, Transport Airplane Directorate.
(b) At each pylon removal and installation that is accomplished
after the effective date of this AD: Protect the pylon aft bulkhead
lug from contact with the clevis-to-wing attach bolt heads using
part number (P/N) DZZ7268-1 in accordance with page 417, dated
January 1, 1982, and page 427, dated May 1, 1985, of Chapter 54-00-
01 of the McDonnell Douglas DC-10 Maintenance Manual.
(c) Prior to further flight following any pylon reinstallation
that is accomplished after the effective date of this AD: Accomplish
the requirements of paragraphs (c)(1), (c)(2), and (c)(3) of this
AD.
(1) Perform an inspection of the aft pylon bulkhead to detect
cracking, in accordance with page 634, dated December 1, 1979, and
page 634A, dated August 1, 1990, of Chapter 54-10-11 of the
McDonnell Douglas DC-10 Nondestructive Testing Manual.
(2) Perform a visual inspection of the pylon aft spherical
bearing and attaching hardware to verify the security of the nut and
bolt.
(3) Perform a visual inspection of the torque stripe for proper
alignment.
(d) Perform the inspections required by paragraph (e) of this AD
at the later of the times specified in paragraphs (d)(1) and (d)(2)
of this AD. Thereafter, repeat these inspections at intervals not to
exceed 3,600 hours time-in-service or 12 months, whichever occurs
later.
(1) Prior to the accumulation of 3,600 total hours time-in-
service.
[[Page 57303]]
(2) Within 3,600 hours time-in-service or 12 months after the
effective date of this AD, whichever occurs later.
(e) Perform the inspections required by paragraphs (e)(1)
through (e)(5) of this AD at the times indicated in paragraph (d) of
this AD.
(1) Perform a visual inspection to detect cracking of the
external surfaces of the thrust link forward (pylon) and aft (wing)
attachment lugs, in accordance with paragraph 2.C.(1) of McDonnell
Douglas DC-10 Service Bulletin 54-74, dated December 21, 1979.
(2) Perform a visual inspection to detect discrepancies of the
upper surface of the pylon upper spar aft of station Yn=342.864, in
accordance with paragraph 2.G. of McDonnell Douglas DC-10 Service
Bulletin 54-74, dated December 21, 1979.
(3) Perform a visual inspection to detect discrepancies of the
center and lower (firewall) spar and spar cap angles from the aft
bulkhead to the forward bulkhead, in accordance with paragraph 2.M.
of McDonnell Douglas DC-10 Service Bulletin 54-74, dated December
21, 1979.
(4) Perform an inspection for discrepancies at the various
locations of the wing and tail specified on pages 601, 602, 602A,
604, 605, 606, and 608, all dated November 1, 1986; page 603, dated
May 1, 1986; and pages 604A and 607, dated May 1, 1987; of Chapter
05-51-08 of the McDonnell Douglas DC-10 Maintenance Manual.
Accomplish the inspections in accordance with the procedures
specified on those pages of the McDonnell Douglas DC-10 Maintenance
Manual.
(5) Perform a visual inspection of the pylon aft spherical
bearing and attaching hardware to verify the security of the nut and
bolt, and inspect the torque stripe for alignment.
(f) Within 30 days after the effective date of this AD: Submit a
pylon maintenance program, as an amendment to the maintenance
program, to the assigned FAA Principal Maintenance Inspector for
approval. The pylon maintenance program shall specify that, prior to
the accumulation of 20,000 total hours time-in-service, or within
20,000 hours time-in-service since the last inspection, whichever
occurs later, the operator will accomplish, as a minimum, the
actions specified in paragraphs (f)(1)through (f)(9) of this AD.
(1) Perform a visual inspection to detect cracking of the pylon
aft bulkhead, in accordance with paragraphs 2.E. and 2.F. of
McDonnell Douglas DC-10 Service Bulletin 54-74, dated December 21,
1979; and an eddy current inspection to detect cracking of the pylon
aft bulkhead, in accordance with page 634, dated December 1, 1979,
and page 634A, dated August 1, 1990, of Chapter 54-10-11 of the
McDonnell Douglas DC-10 Nondestructive Testing Manual.
(2) Perform a visual inspection to detect discrepancies of the
front spar bulkhead, in accordance with paragraph 2.H. of McDonnell
Douglas DC-10 Service Bulletin 54-74, dated December 21, 1979.
(3) Perform a visual inspection to detect cracking of the
attachment fitting-to-pylon forward bulkhead (footstool) of the wing
front spar; perform a detailed visual inspection to detect cracking,
and loose or missing fasteners, of the wing pylon attachment; and
verify that the pre-load indicating (PLI) washers cannot be rotated;
in accordance with paragraph 2.L. of McDonnell Douglas DC-10 Service
Bulletin 54-74, dated December 21, 1979.
(4) Perform an inspection to verify that the attach bolt PLI
washers on the lower spherical bearing plug cannot be rotated;
verify that no interference exists between the plug forward flange
aft face, and the forward face of the spherical bearing; and perform
a detailed visual inspection of the plug in situ; in accordance with
paragraph 2.I. of McDonnell Douglas DC-10 Service Bulletin 54-74,
dated December 21, 1979.
(5) Perform a visual inspection to verify the condition,
security, and torque stripe alignment of the plug assembly of the
forward upper spherical bearing installation, in accordance with
paragraph 2.J. of McDonnell Douglas DC-10 Service Bulletin 54-74,
dated December 21, 1979.
(6) Perform a visual inspection to verify proper installation of
the thrust link bolts, nuts, and retaining washers of the thrust
link installation, in accordance with paragraph 2.C.(2) of McDonnell
Douglas DC-10 Service Bulletin 54-74, dated December 21, 1979.
(7) Perform an inspection of the aft spherical bearing, as
specified in paragraphs (f)(7)(i) through (f)(7)(iv) of this AD.
(i) Remove the aft spherical bearing through bolt. Inspect the
inner bore of the bushing in situ using Magnaflux bolt and visual
inspection techniques. Perform a visual inspection using a 10x
(power) glass (or equivalent) to detect cracks of the forward and
aft surfaces of the spherical bearing. Reinstall the through bolt.
(ii) Verify that the torque of the through bolt is 1,200 to
1,300 inch-pounds.
(iii) Inspect the clearance of the aft spherical bearing forward
face/clevis.
(iv) Torque stripe the nut to bolt.
(8) Perform an ultrasonic inspection to detect cracking of the
bulkhead lug and wing clevis-to-wing attachment, including the
bolts, in accordance with pages 635, 636, 638, 638A, and 638B, dated
December 1, 1979; page 637, dated September 1, 1993; page 651, dated
February 1, 1982; and page 652, dated August 1, 1992; of Chapter 54-
10-11 of the McDonnell Douglas DC-10 Nondestructive Testing Manual.
(9) Accomplish either paragraph (f)(9)(i) or (f)(9)(ii) of this
AD.
(i) Perform an X-ray inspection in situ to ensure the integrity
of the steel thrust links, in accordance with page 632A, dated
August 1, 1984, and page 632B, dated February 1, 1981, of the
McDonnell Douglas DC-10 Nondestructive Testing Manual. Or
(ii) Perform an ultrasonic inspection in situ to ensure the
integrity of the steel thrust links, in accordance with page 632C,
dated August 1, 1985, and page 632D, dated August 1, 1984, of the
McDonnell Douglas DC-10 Nondestructive Testing Manual.
(g) Prior to further flight after a pylon has been subjected to
vertical or horizontal misalignment, or both (e.g., during
maintenance), perform an inspection to detect cracking of the aft
pylon bulkhead, in accordance with page 634, dated December 1, 1979,
and page 634A, dated August 1, 1990, of Chapter 54-10-11 of the
McDonnell Douglas DC-10 Nondestructive Testing Manual.
(h) Prior to further flight following any event that produces
high pylon loads: Perform an inspection of the pylon for structural
integrity, in accordance with pages 601, 602, 602A, 604, 605, 606,
and 608, dated November 1, 1986; page 603, dated May 1, 1986; and
pages 604A and 607, dated May 1, 1987; of Chapter 05-51-08 of the
McDonnell Douglas DC-10 Maintenance Manual.
Note 2: Examples of events that produce high pylon loads,
include, but are not limited to, the following:
Hard or overweight landings (for the purpose of this
AD, overweight landings are made at aircraft weights in excess of
369,000 pounds);
Severe turbulence encounters;
Engine vibration that requires engine removal or
critical engine failure, or both;
Ground damage (work stands, etc.);
Compressor stalls requiring engine removal; and
Excursions from the runway of a nature that might have
imposed loads more severe than those encountered normally on the
runway.
(i) Prior to further flight, correct any discrepancy found
during any inspection required by this AD, in accordance with a
method approved by the Manager, Los Angeles ACO; the Structural
Repair Manual; or McDonnell Douglas DC-10 Service Bulletin 54-74,
dated December 21, 1979; as appropriate.
(j) Within 10 days after accomplishing the inspections required
by this AD, report inspection results, positive or negative, to the
FAA Principal Maintenance Inspector. The report shall include the
information specified in paragraphs (j)(1)through (j)(5) of this AD.
Information collection requirements contained in this regulation
have been approved by the Office of Management and Budget (OMB)
under the provisions of the Paperwork Reduction Act of 1980 (44
U.S.C. 3501 et seq.) and have been assigned OMB Control Number 2120-
0056.
(1) The ``N'' number of the airplane.
(2) The total number of hours time-in-service accumulated on the
airplane.
(3) The pylon number of the airplane.
(4) The specific paragraph (and subparagraph) of this AD that
corresponds with the inspection results being reported.
(5) Specific inspection results: For example, the location and
size of cracking, specific location of discrepant fasteners, and
part numbers.
(k) An alternative method of compliance or adjustment of the
compliance time that provides an acceptable level of safety may be
used if approved by the Manager, Los Angeles ACO. Operators shall
submit their requests through an appropriate FAA Principal
Maintenance Inspector, who may add comments and then send it to the
Manager, Los Angeles ACO.
Note 3: Information concerning the existence of approved
alternative methods of compliance with this AD, if any, may be
obtained from the Los Angeles ACO.
[[Page 57304]]
(l) Special flight permits may be issued in accordance with
sections 21.197 and 21.199 of the Federal Aviation Regulations (14
CFR 21.197 and 21.199) to operate the airplane to a location where
the requirements of this AD can be accomplished.
(m) Certain actions shall be done in accordance with McDonnell
Douglas DC-10 Service Bulletin 54-74, dated December 21, 1979. This
incorporation by reference was approved by the Director of the
Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part
51. Copies may be obtained from McDonnell Douglas Corporation, 3855
Lakewood Boulevard, Long Beach, California 90846, Attention:
Technical Publications Business Administration, Department C1-L51
(2-60). Copies may be inspected at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the
FAA, Transport Airplane Directorate, Los Angeles Aircraft
Certification Office, 3960 Paramount Boulevard, Lakewood,
California; or at the Office of the Federal Register, 800 North
Capitol Street, NW., suite 700, Washington, DC.
(n) This amendment becomes effective on December 11, 1996.
Issued in Renton, Washington, on October 17, 1996.
Darrell M. Pederson,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 96-27241 Filed 11-5-96; 8:45 am]
BILLING CODE 4910-13-U
