98-32011. Record of Decision on Management of Certain Plutonium Residues and Scrub Alloy Stored at the Rocky Flats Environmental Technology Site  

  • [Federal Register Volume 63, Number 230 (Tuesday, December 1, 1998)]
    [Notices]
    [Pages 66136-66146]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-32011]
    
    
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    DEPARTMENT OF ENERGY
    
    
    Record of Decision on Management of Certain Plutonium Residues 
    and Scrub Alloy Stored at the Rocky Flats Environmental Technology Site
    
    AGENCY: Department of Energy.
    
    ACTION: Record of Decision.
    
    -----------------------------------------------------------------------
    
    SUMMARY: The Department of Energy (DOE) has decided to prepare the 
    categories of plutonium residues and scrub alloy listed below for 
    disposal or other disposition as specified in the Preferred Alternative 
    contained in the Final Environmental Impact Statement on Management of 
    Certain Plutonium Residues and Scrub Alloy Stored at the Rocky Flats 
    Environmental Technology Site (the Final EIS, DOE/EIS-0277F, August 
    1998). The material categories covered by this Record of Decision are: 
    (1) Sand, slag and crucible residues, (2) Direct oxide reduction salt 
    residues (low plutonium concentration), (3) Combustible residues, (4) 
    Plutonium fluoride residues, (5) Ful Flo filter media residues, (6) 
    Glass residues, (7) Graphite residues, (8) Inorganic (metal and other) 
    residues, and (9) Scrub alloy.
        Additional Copies: Copies of the Final EIS and this Record of 
    Decision are available in the public reading rooms and libraries 
    identified in the Federal Register Notice that announced the 
    availability of the Final EIS (63 FR 46006, August 28, 1998), or by 
    calling the Center for Environmental Management Information at 1-800-
    736-3282 (toll free) or 202-863-5084 (in Washington, DC).
    
    FOR FURTHER INFORMATION CONTACT: For information on the management of 
    plutonium residues and scrub alloy currently stored at the Rocky Flats 
    Environmental Technology Site, contact: Ms. Patty Bubar, Acting 
    Director, Rocky Flats Office (EM-64), Office of Nuclear Material and 
    Facility Stabilization, Environmental Management, U.S. Department of 
    Energy, 1000 Independence Avenue, S.W., Washington, DC 20585, 
    Telephone: 301-903-7130.
        For information concerning development of the Final EIS or this 
    Record of Decision, contact: Mr. Charles R. Head, Senior Technical 
    Advisor, Office of Nuclear Material and Facility Stabilization (EM-60), 
    Environmental Management, U.S. Department of Energy, 1000 Independence 
    Avenue, S.W., Washington, DC 20585, Telephone: 202-586-5151.
        For information on DOE's National Environmental Policy Act (NEPA) 
    process, contact: Ms. Carol Borgstrom, Director, Office of NEPA Policy 
    and Assistance (EH-42), U.S. Department of Energy, 1000 Independence 
    Avenue, S.W., Washington, DC 20585 Telephone: 202-586-4600, or leave a 
    message at 1-800-472-2756.
    
    SUPPLEMENTARY INFORMATION:
    
    I. Synopsis of the Decision
    
        The U.S. Department of Energy (DOE) announced issuance of the Final 
    Environmental Impact Statement on Management of Certain Plutonium 
    Residues and Scrub Alloy Stored at the Rocky Flats Environmental 
    Technology Site (the Final EIS, DOE/EIS-0277F) on August 28, 1998 (63 
    FR 46006, August 28, 1998). In the Final EIS, DOE considered the 
    potential environmental impacts of a proposed action to prepare certain 
    plutonium residues and scrub alloy currently stored at the Rocky Flats 
    Environmental Technology Site (Rocky Flats) near Golden, Colorado, for 
    disposal or other disposition. After consideration of the Final EIS, 
    including public comments submitted on the Draft EIS, and public 
    comments submitted following issuance of the Final EIS, DOE has decided 
    to implement the Preferred Alternative specified in the Final EIS for 
    the following categories of material: (1) Sand, slag and crucible 
    residues, (2) Direct oxide reduction salt residues (low plutonium 
    concentration), (3) Combustible residues, (4) Plutonium fluoride 
    residues, (5) Ful Flo filter media residues, (6) Glass residues, (7) 
    Graphite residues, (8) Inorganic (metal and other) residues, and (9) 
    Scrub alloy.
        Implementation of the Preferred Alternative will involve the 
    following:
        1. Up to approximately 6,587 kg of plutonium residues (containing 
    up to approximately 351 kg of plutonium) will be processed at Rocky 
    Flats and packaged in preparation for disposal at the Waste Isolation 
    Pilot Plant (WIPP) in New Mexico. These residues consist of direct 
    oxide reduction salt residues containing low concentrations of 
    plutonium, combustible residues, Ful Flo filter media residues, glass 
    residues, graphite residues and inorganic (metal and other) residues. 
    The processed residues will remain in storage at Rocky Flats until they 
    are shipped to WIPP for disposal.
        2. Approximately 3,377 kg of sand, slag and crucible residues and 
    plutonium fluoride residues (containing approximately 271 kg of 
    plutonium), and approximately 700 kg of scrub alloy (containing 
    approximately 200 kg of plutonium) will be packaged and shipped to the 
    Savannah River Site near Aiken, South Carolina, where these materials 
    will be stabilized in the F-Canyon by chemically separating the 
    plutonium from the remaining materials in the residues and scrub alloy. 
    The separated plutonium will be placed in safe and secure storage, 
    along with a larger quantity of plutonium already in storage at the 
    Savannah River Site, until DOE has completed the Surplus
    
    [[Page 66137]]
    
    Plutonium Disposition Environmental Impact Statement (DOE/EIS-0283, 
    under preparation, draft issued in July 1998; see Section VII. A. 2, 
    below, for additional discussion of the plutonium disposition topic) 
    and made final decisions on the disposition of the separated plutonium. 
    Transuranic wastes generated during the chemical separations operations 
    will be sent to WIPP for disposal. Other wastes generated during the 
    chemical separations operations will be disposed of in accordance with 
    the Savannah River Site's normal procedures for disposing of such 
    wastes.
        The actions summarized above are scheduled to take place at Rocky 
    Flats between 1998 and 2004, and at the Savannah River Site between 
    1998 and 2002.
        As specified in Section 1.4.2 of the Final EIS, DOE will issue a 
    second Record of Decision in the near future regarding the remaining 
    categories of plutonium residues within the scope of the Final EIS, 
    after consideration of any comments submitted during an additional 
    public comment period from August 28, 1998 through October 12, 1998. 
    The material categories to be covered by the second Record of Decision 
    are: (1) Incinerator ash residues, (2) Graphite fines residues, (3) 
    Inorganic ash residues, (4) Molten salt extraction/electrorefining salt 
    residues, (5) Direct oxide reduction salt residues (high plutonium 
    concentration), (6) High-efficiency particulate air (HEPA) filter media 
    residues, and (7) Sludge residues.
    
    II. Background
    
        During the Cold War, DOE and its predecessor agencies conducted 
    various activities associated with the production of nuclear weapons. 
    Several intermediate products and wastes were generated as a result of 
    those operations, some of which are still in storage at various DOE 
    sites, including Rocky Flats. Now that the Cold War is over and the 
    United States has ceased production of fissile nuclear weapons 
    materials, DOE is conducting activities to safely manage, clean up, and 
    dispose of (where appropriate) the intermediate products and wastes 
    from prior nuclear weapons production activities. Among the 
    intermediate products and wastes requiring proper management and 
    preparation for disposal or other disposition are approximately 106,600 
    kg of plutonium residues and 700 kg of scrub alloy currently stored at 
    Rocky Flats.
        The Defense Nuclear Facilities Safety Board (the Board) in its 
    Recommendation 94-1, addressed health and safety concerns regarding 
    various materials at Rocky Flats, including the plutonium residues and 
    scrub alloy. The Board concluded that hazards could arise from 
    continued storage of these materials in their current forms and 
    recommended that they be stabilized as expeditiously as possible. 
    Approximately 64,400 kg of the plutonium residues in storage at Rocky 
    Flats contain very low concentrations of plutonium and are currently 
    being stabilized and prepared for disposal under the Solid Residue 
    Treatment, Repackaging, and Storage Environmental Assessment/Finding of 
    No Significant Impact (DOE/EA-1120, April 1996). However, the remaining 
    42,200 kg of plutonium residues, which contain higher concentrations of 
    plutonium, and all 700 kg of scrub alloy still require processing for 
    stabilization and to prepare them for disposal or other disposition. 
    These materials are addressed in the Final EIS.
        The approximately 42,200 kg of plutonium residues consist of nine 
    heterogeneous categories of materials (e.g., ashes, salts, combustible 
    materials, sludges, pieces of glass, pieces of graphite). On average, 
    the plutonium residues contain about 6% plutonium by weight, although a 
    small amount of the plutonium residues contains well above the average 
    percentage of plutonium by weight. For example, the 315 kg of plutonium 
    fluoride residues (less than 1 percent of the material addressed in the 
    Final EIS) contains approximately 45% plutonium by weight. The 
    approximately 700 kg of scrub alloy (less than 2 percent of the 
    material addressed in the Final EIS) consists primarily of a metallic 
    alloy of magnesium, aluminum, americium, and plutonium, containing 
    approximately 29% plutonium by weight.
        Although the average concentration of plutonium in the 42,200 kg of 
    residues is small, there is still enough plutonium present (about 2,600 
    kg) to subject the residues to a special set of requirements (referred 
    to as ``safeguards and security'' requirements) to maintain control of 
    the materials and ensure that the plutonium in them is not stolen or 
    diverted for illicit use, perhaps in a nuclear weapon. The 700 kg of 
    scrub alloy, with its greater plutonium concentration, is also subject 
    to safeguards and security requirements. Prior to disposal or other 
    disposition of the residues and scrub alloy, action must be taken to 
    reduce the plutonium concentration in the materials, make the plutonium 
    more difficult to remove from the materials, or otherwise implement 
    steps to ensure that the plutonium would not be stolen or diverted for 
    illicit purposes. This process is referred to as ``termination of 
    safeguards'' or ``meeting safeguards termination limits.''
        Accordingly, the Purpose and Need for Agency Action addressed in 
    the Final EIS was to evaluate action alternatives for processing the 
    approximately 42,200 kg of plutonium residues and 700 kg of scrub alloy 
    currently in storage at Rocky Flats to address the health and safety 
    concerns regarding storage of the materials, as raised by the Board in 
    its Recommendation 94-1, and to prepare the materials for offsite 
    disposal or other disposition (including termination of safeguards, 
    when appropriate). The action alternatives evaluated would be 
    implemented in a manner that supports closure of Rocky Flats by 2006 
    and limits worker exposure and waste production. Disposal or other 
    disposition would eliminate the health and safety concerns associated 
    with indefinite storage of these materials.
        Subsequent to completion of the Final EIS, DOE has completed its 
    compliance process under the requirements of the Endangered Species 
    Act. Section 7 of the Endangered Species Act provides Federal agencies 
    with the authority to determine whether a proposed Federal action may 
    affect protected species or habitats and, if the agency determines that 
    it will not (i.e., makes a ``no effect'' determination), then no 
    consultation with the Fish and Wildlife Service is required. Rather 
    than specifying a ``no effect'' determination, the Final EIS concludes 
    that the proposed processing of plutonium residues and scrub alloy is 
    not likely to adversely affect threatened or endangered species or 
    critical habitats in areas involved in this proposal. Although 
    indicating some effect on threatened or endangered species, a ``not 
    likely to adversely affect'' determination falls short of a 
    determination that a species or critical habitat is likely to be 
    adversely affected overall by the proposed action.
        Upon further review of the likely impacts of the proposed 
    processing, DOE concludes that a ``no effect'' determination would have 
    been more appropriate in this case because DOE does not believe that 
    the proposed processing will affect protected species or critical 
    habitats overall. Therefore, no consultation with the Fish and Wildlife 
    Service is required.
        The decision process reflected in this Record of Decision complies 
    with the requirements of the National Environmental Policy Act (42 
    U.S.C., Sec. 4321 et seq.) and DOE's NEPA implementing regulations at 
    10 CFR Part 1021. Further, Section 308 of the Fiscal Year 1999 Energy 
    and Water
    
    [[Page 66138]]
    
    Development Appropriations Act (Public Law 105-245) specifies that 
    ``None of the funds in this Act may be used to dispose of transuranic 
    waste in the Waste Isolation Pilot Plant which contains concentrations 
    of plutonium in excess of 20 percent by weight for the aggregate of any 
    material category on the date of enactment of this Act, or is generated 
    after such date.'' The decisions specified in this Record of Decision 
    comply with the requirements of Pub. L. 105-245.
    
    III. Alternatives Evaluated in the Final EIS
    
        DOE evaluated the following alternatives for management of the 
    Rocky Flats plutonium residues and scrub alloy covered by this Record 
    of Decision:
    
    III.A. Alternative 1 (No Action--Stabilize and Store)
    
        This alternative consists of stabilization or repackaging to 
    prepare the material for interim storage as described in the Rocky 
    Flats Solid Residue Environmental Assessment (Solid Residue Treatment, 
    Repackaging, and Storage Environmental Assessment/Finding of No 
    Significant Impact, DOE/EA-1120, April 1996). Under this alternative, 
    further processing to prepare the material for disposal or other 
    disposition would not occur. Since scrub alloy was not addressed in the 
    Rocky Flats Solid Residue Environmental Assessment, the ``No Action'' 
    alternative for scrub alloy has been defined as continued storage at 
    Rocky Flats with repackaging, as necessary. Under this alternative, 
    approximately 40 percent of the Rocky Flats plutonium residues and all 
    of Rocky Flats scrub alloy would be left in a form that would not meet 
    the requirements for termination of safeguards, thus making these 
    materials ineligible for disposal. Thus, while implementation of this 
    alternative would address the immediate health and safety concerns 
    associated with near-term storage of the materials, the health and 
    safety risks associated with potential long-term storage of these 
    materials would remain.
    
    III.B. Alternative 2 (Processing Without Plutonium Separation)
    
        Under this alternative, the materials would be processed to convert 
    them into forms that would meet the requirements for termination of 
    safeguards. The materials would be ready for shipment to WIPP in New 
    Mexico for disposal.
        The technologies evaluated for use under this alternative for the 
    material categories covered by this Record of Decision are listed in 
    Table 1.
    
                 Table 1.--Alternative 2 Processing Technologies
    ------------------------------------------------------------------------
               Material category                  Processing technology
    ------------------------------------------------------------------------
    Sand, slag and crucible residues.......  Calcination/vitrification, or
                                              blend down.
    Direct oxide reduction salt residues     Blend down.
     (low plutonium concentration).
    Combustible residues...................  Blend down, catalytic chemical
                                              oxidation, or sonic wash.
    Plutonium fluoride residues............  Blend down.
    Ful Flo filter media residues..........  Blend down or sonic wash.
    Glass residues.........................  Calcination/vitrification,
                                              blend down, or sonic wash.
    Graphite residues......................  Cementation, calcination/
                                              vitrification, or blend down.
    Inorganic (metal and other) residues...  Calcination/vitrification, or
                                              blend down.
    Scrub alloy............................  Calcination/vitrification.
    ------------------------------------------------------------------------
    
        All of the technologies specified in Table 1 would be implemented 
    onsite at Rocky Flats. The blend down technology referred to in Table 1 
    would consist of mixing the plutonium residues within the scope of the 
    Final EIS with other, lower plutonium content residues that are also 
    planned for disposal in WIPP, or with inert material, so that the 
    resulting mixture would be below the safeguards termination limits.
    
    III.C. Alternative 3 (Processing With Plutonium Separation)
    
        Under this alternative, the plutonium residues and scrub alloy 
    would be processed to separate plutonium from the material and 
    concentrate it so that the secondary waste would meet the requirements 
    for termination of safeguards and be ready for disposal, while the 
    separated and concentrated plutonium would be placed in safe and secure 
    storage pending disposition in accordance with decisions to be made 
    under the Surplus Plutonium Disposition Environmental Impact Statement 
    (DOE/EIS-0283, under preparation, draft issued in July 1998). DOE would 
    not use this plutonium for nuclear explosive purposes.
        The technologies evaluated for use under this alternative for the 
    material categories covered by this Record of Decision are listed in 
    Table 2. These technologies would be implemented at the sites specified 
    in Table 2.
    
                 Table 2.--Alternative 3 Processing Technologies
    ------------------------------------------------------------------------
                                          Processing
            Material category             technology        Processing site
    ------------------------------------------------------------------------
    Sand, slag and crucible residues  Purex processing..  Savannah River
                                                           Site.
    Direct oxide reduction salt       Acid dissolution/   Los Alamos
     residues (low plutonium           plutonium oxide     National Lab
     concentration).                   recovery, or.      Salt scrub at
                                      Salt scrub           Rocky Flats,
                                       followed by Purex   Purex at the
                                       processing, or.     Savannah River
                                                           Site.
                                      Water leach, or...  Rocky Flats
                                      Water leach.......  Los Alamos
                                                           National Lab.
    Combustible residues............  Mediated            Rocky Flats.
                                       electrochemical
                                       oxidation.
    Plutonium fluoride residues.....  Purex processing,   Savannah River
                                       or.                 Site
                                      Acid dissolution/   Rocky Flats.
                                       plutonium oxide
                                       recovery.
    Ful Flo filter media residues...  Mediated            Rocky Flats.
                                       electrochemical
                                       oxidation.
    Glass residues..................  Mediated            Rocky Flats.
                                       electrochemical
                                       oxidation.
    
    [[Page 66139]]
    
     
    Graphite residues...............  Mediated            Rocky Flats
                                       electrochemical    Savannah River
                                       oxidation, or.      Site.
                                      Mediated
                                       electrochemical
                                       oxidation.
    Inorganic (metal and other)       Mediated            Rocky Flats
     residues.                         electrochemical    Savannah River
                                       oxidation, or.      Site.
                                      Mediated
                                       electrochemical
                                       oxidation.
    Scrub alloy.....................  Purex processing..  Savannah River
                                                           Site.
    ------------------------------------------------------------------------
    
    III. D. Alternative 4 (Combination of Processing Technologies)
    
        Under this alternative, the residues would be stabilized and 
    blended down, if necessary, and repackaged in preparation for shipment 
    of the material to WIPP. Termination of safeguards would be 
    accomplished through use of a variance to the safeguards requirements. 
    A variance is the record of a review process whereby DOE's Office of 
    Safeguards and Security approves a proposal by another part of DOE to 
    terminate safeguards on specific quantities of safeguarded materials 
    because of special circumstances that make the safeguards controls 
    unnecessary. The variance to safeguards termination limits that is 
    required to allow implementation of this alternative was approved by 
    the DOE Office of Safeguards and Security after conducting a detailed 
    review and extensive vulnerability assessment regarding the alternative 
    mechanisms that would be used to protect and control access to the 
    material. The Office of Safeguards and Security concluded that the 
    nature of the residues, the relatively low concentration of plutonium 
    in the residues after blend down (if necessary), and the waste 
    management controls that would be in effect during the transportation 
    to and staging at WIPP prior to disposal would be sufficient to provide 
    a level of protection for the materials comparable to that required by 
    safeguards.
        The plutonium fluoride residues and the scrub alloy were not 
    analyzed under this alternative because their higher plutonium content 
    would make application of a safeguards termination limit variance 
    impractical. In addition, the Ful Flo filter media residues were not 
    analyzed under this alternative because they had not been identified in 
    the Draft EIS as materials for which a variance to the safeguards 
    termination requirements had been requested. Accordingly, application 
    of a variance to these materials was not considered in the Final EIS.
    
    III. E. Strategic Management Approaches
    
        Theoretically, it would be possible to process all of the residues 
    using only one of the alternatives listed above (e.g., all the 
    materials would be processed under a single alternative, except for 
    certain material categories for which there is no processing technology 
    under that alternative). Nevertheless, in practice, DOE recognized in 
    preparing the EIS that the most appropriate technologies were likely to 
    be chosen separately for each material category by selecting from among 
    the technologies in all the alternatives. However, there are too many 
    combinations of material categories, processing technologies and 
    processing sites to address each individual combination in the EIS in a 
    manner that would be easily understandable. As a result, in addition to 
    individually evaluating technologies that could be used to implement 
    the alternatives for each material category, DOE also evaluated several 
    ``Strategic Management Approaches''. These approaches involve 
    compilations of sets of processing technologies which would allow a 
    specific management criterion to be met. The management criteria 
    addressed in the Strategic Management Approaches are as follows:
    
    1. No Action (i.e., Alternative 1 discussed above)
    2. Preferred Alternative (Discussed in more detail in Section III. 
    F. below)
    3. Minimizing Total Processing Duration at Rocky Flats
    4. Minimizing Cost
    5. Conducting all Processing at Rocky Flats
    6. Conducting the Fewest Actions at Rocky Flats
    7. Processing with the Maximum Amount of Plutonium Separation
    8. Processing without Plutonium Separation
    
        The decisions on which technology to implement have been made 
    separately for each material category covered by this Record of 
    Decision; the Strategic Management Alternatives were merely 
    illustrative. Nevertheless, evaluation of the Strategic Management 
    Approaches allowed presentation of the environmental impacts of the 
    proposed action as one set of data, instead of separate sets of data 
    representing the impacts from management of each of the material 
    categories individually. Examination of the various Strategic 
    Management Approaches also allowed DOE and the public to determine 
    whether there are any significant differences between the impacts that 
    would result from implementation of one Strategic Management 
    Alternative as compared to any other.
    
    III. F. Preferred Alternative
    
        The preferred alternative was constructed by selecting a preferred 
    technology for each material category from among the action 
    alternatives (i.e., Alternatives 2, 3 and 4) described above.
        The technologies that comprise the Preferred Alternative for the 
    material categories covered by this Record of Decision are listed in 
    Table 3 (the bases for selection of these technologies are discussed in 
    Section 2.4 of the Final EIS, and again in Section VII. of this Record 
    of Decision). These technologies would be implemented at the sites 
    specified in Table 3.
    
             Table 3.--Preferred Alternative Processing Technologies
    ------------------------------------------------------------------------
                                          Processing
            Material category             technology        Processing site
    ------------------------------------------------------------------------
    Sand, slag and crucible residues  Purex processing    Savannah River
                                       (Alternative 3).    Site.
    Direct oxide reduction salt       Repackage           Rocky Flats.
     residues (low plutonium           (Alternative 4).
     concentration).
    Combustible residues............  Stabilize, if       Rocky Flats.
                                       necessary, and
                                       repackage
                                       (Alternative 4)
                                       (see Note 1).
    Plutonium fluoride residues.....  Purex processing    Savannah River
                                       (Alternative 3).    Site.
    Ful Flo filter media residues...  Blend down          Rocky Flats.
                                       (Alternative 2).
    
    [[Page 66140]]
    
     
    Glass residues..................  Stabilize (i.e.,    Rocky Flats.
                                       neutralize and
                                       dry) and
                                       repackage
                                       (Alternative 4).
    Graphite residues...............  Repackage           Rocky Flats.
                                       (Alternative 4).
    Inorganic (metal and other)       Repackage           Rocky Flats.
     residues.                         (Alternative 4).
    Scrub alloy.....................  Purex processing    Savannah River
                                       (Alternative 3).    Site.
    ------------------------------------------------------------------------
    
        Note 1--Aqueous contaminated residues would be stabilized by 
    neutralizing and drying. Organic contaminated residues would be 
    stabilized by thermal desorption/steam passivation.
    
    IV. Other Factors
    
        In addition to comparing the environmental impacts of implementing 
    the various alternatives, DOE also considered other factors in reaching 
    the decisions announced here. These other factors included issues 
    raised by comments received during scoping, or on the Draft and Final 
    versions of the EIS. The other factors considered are briefly 
    summarized in the following paragraphs.
    
    IV.A. Nonproliferation
    
        Preventing the spread of nuclear weapons has been a fundamental 
    national security and foreign policy goal of the United States since 
    1945. The current U.S. policy is summarized in the White House Fact 
    Sheet on Nonproliferation and Export Control Policy, dated September 
    27, 1993. This policy makes it clear that the United States does not 
    encourage the civil use of plutonium and, accordingly, does not itself 
    engage in plutonium reprocessing (that is, separation of plutonium from 
    spent nuclear fuel) for either nuclear power or nuclear explosives 
    purposes. In addition, it is U.S. policy to seek to eliminate where 
    possible the accumulation of stockpiles of plutonium.
        The alternatives analyzed in the Final EIS, including plutonium 
    separation alternatives, would result in varying levels of risk 
    associated with potential use of the plutonium in nuclear weapons, 
    either by the U.S. or an adversary. None of the alternatives would 
    eliminate the plutonium from the current inventory. Nevertheless, as 
    discussed in Section 4.1.9 of the Final EIS, all of the action 
    alternatives would result in appropriate management of the plutonium 
    residues and scrub alloy to ensure that they are not stolen or diverted 
    for illicit purposes. Furthermore, all of the action alternatives set 
    the stage for ending the proliferation risk posed by the plutonium in 
    the plutonium residues and scrub alloy by preparing these materials for 
    disposal or other disposition in a form that is proliferation resistant 
    (i.e., a form which contains very little plutonium per unit weight, 
    from which the plutonium would be especially difficult to extract, or 
    for which other measures are taken to ensure sufficient security). In 
    addition, because of the potential concern regarding any processing and 
    consolidating of plutonium that might be accomplished by DOE, the 
    Secretary of Energy has committed that any separated or stabilized 
    plutonium-239 would be prohibited from use for nuclear explosive 
    purposes (Secretarial Action Memorandum approved December 20, 1994). 
    This prohibition would apply to plutonium-239 separated as a result of 
    actions implemented under this Record of Decision.
    
    IV.B. Technology Availability and Technical Feasibility
    
        DOE considered technology availability and technical feasibility in 
    identifying processing technologies to be evaluated in the Final EIS 
    and in making the decisions specified in Section VI of this Record of 
    Decision. DOE considered the extent to which technology development 
    would be required and the likelihood of success of such endeavors. All 
    of the technologies evaluated in the Final EIS are technically 
    feasible. In general, however, the more that processing technologies 
    vary from the historical processes and facilities used by DOE, the 
    greater the technical uncertainty and extent to which new facilities or 
    modifications to existing facilities would have to be made (as 
    discussed in Section 4.17.7 of the Final EIS).
    
    IV.C. Timing
    
        DOE considered the degree to which the various technologies that 
    could potentially be used in management of the plutonium residues and 
    scrub alloy would support DOE's plans for cleanup of the radioactive, 
    chemical and other hazardous wastes left after 50 years of nuclear 
    weapons production by the United States, as outlined in the document 
    titled Accelerating Cleanup: Paths to Closure (DOE/EM-0362, June 1998), 
    including the goal of closing Rocky Flats by 2006.
    
    IV.D. Cost
    
        In reaching decisions on processing technologies, an important 
    consideration for DOE was cost. DOE evaluated the costs of implementing 
    the various processing technologies for each material category on both 
    an individual basis and collectively. DOE estimates it would cost from 
    approximately $428 Million to $814 Million to implement the Strategic 
    Management Approaches (other than No Action) analyzed in the Final EIS. 
    An even larger expenditure (approximately $1.1 Billion) would be 
    required to pay for continued storage of the nuclear materials if DOE 
    chose to implement the No Action alternative. On the other hand, DOE 
    expects that the annual costs of operating and maintaining Rocky Flats 
    facilities will decrease as nuclear materials are removed from the 
    site. DOE expects further reductions in costs as the Rocky Flats 
    facilities are deactivated.
    
    V. Comments on the Final EIS
    
        After issuing the Final EIS, DOE received two letters commenting on 
    the preferred alternative, one from Alternatives in Action, and the 
    other from the Environmental Evaluation Group. In addition, while DOE 
    was in the process of distributing the Final EIS, DOE received a copy 
    of a letter from the Institute for Energy and Environmental Research to 
    the South Carolina State Department of Health and Environmental Control 
    commenting on an issue that is relevant to this Record of Decision. 
    Finally, during consultations conducted after completion of the Final 
    EIS, DOE received a comment on the Final EIS from the U.S. Fish and 
    Wildlife Service of the Department of the Interior. DOE's responses to 
    these comments are as follows:
    
    V.A.
    
        The letter from Alternatives in Action (signed by Virginia Dollar 
    and dated September 23, 1998) expressed a
    
    [[Page 66141]]
    
    preference for implementation of the No Action alternative because it 
    would not involve separation of plutonium; would reduce the number of 
    people who would move, handle, treat and repackage the materials; and 
    would result in management of the materials close to their point of 
    origin. The No Action alternative is fully evaluated in the Final EIS, 
    along with the action alternatives. Section VII. of this Record of 
    Decision specifies the technologies that DOE has decided to implement 
    for each material category addressed in the Final EIS and explains why 
    DOE chose those technologies. DOE did not choose to implement the No 
    Action alternative for any material category because implementation of 
    the No Action alternative would leave the plutonium residues and scrub 
    alloy in forms that could not be disposed of or otherwise 
    dispositioned. Such an action would only postpone eventual action 
    necessary to terminate storage of these materials and would result in 
    continuation of the risks and costs associated with their indefinite 
    storage.
    
    V.B.
    
        The letter from the Environmental Evaluation Group \1\ (signed by 
    Robert H. Neill and dated October 6, 1998) contained several comments 
    on two topics, (1) safeguards termination limits, and (2) treatment of 
    ash residues and other residues containing fines or powder. DOE's 
    responses to the Environmental Evaluation Group comments are provided 
    below:
    ---------------------------------------------------------------------------
    
        \1\ The Environmental Evaluation Group is an independent group 
    established in 1979 as a part of the New Mexico Institute of Mining 
    and Technology with funds provided to the State of New Mexico by 
    DOE. Pursuant to Pub.L. 100-456, the Environmental Evaluation Group 
    conducts an independent technical evaluation of WIPP to assist in 
    ensuring protection of the environment and the public health and 
    safety.
    ---------------------------------------------------------------------------
    
    V.B.1. Safeguards Termination Limits
        The Environmental Evaluation Group letter raised several issues 
    that relate to ``safeguards termination limit variances''. The comments 
    requested more details regarding the process used to review and approve 
    applications for variances, and raised issues relating to the basis for 
    any variances.
        The Office of Safeguards and Security is the organization within 
    DOE that is responsible for determining when special nuclear materials 
    (such as plutonium) must be subject to physical safeguards to prevent 
    theft or diversion. To that end, the Office of Safeguards and Security 
    has established concentrations of plutonium that DOE organizations use 
    to determine which materials containing plutonium must be safeguarded 
    and which can be held or disposed of without maintaining physical 
    safeguards. However, the Office of Safeguards and Security recognizes 
    that there are circumstances under which the threat of theft or 
    diversion would be very small even if these concentrations were 
    exceeded. Accordingly, it has a procedure under which a DOE site may 
    petition for a variance from the safeguards termination limits. To 
    obtain a variance, the site must demonstrate that `` given the nature 
    of the materials, their plutonium concentrations, and the other 
    management controls that would be in effect during their transportation 
    and storage--safeguards controls would not be needed to adequately 
    ensure that the material would not be stolen or diverted for illicit 
    purposes. This process was discussed in Section 1.3.1 of the Final EIS.
        The Environmental Evaluation Group letter states that some of the 
    residues are above the Economic Discard Limits for plutonium. With the 
    termination of plutonium production in the United States, the Economic 
    Discard Limit concept has become obsolete and has been replaced by 
    criteria that comprise DOE's current plutonium disposition methodology. 
    These criteria include consideration of security and nonproliferation, 
    waste minimization and costs. All of these criteria were satisfied in 
    the development of the safeguards termination limit variance associated 
    with Alternative 4, the Combination Alternative analyzed in the Final 
    EIS (see Section III. D.).
        The Environmental Evaluation Group letter also refers to the Office 
    of Safeguards and Security Version 1.2 formula supposedly used to 
    calculate safeguards termination limits. The Version 1.2 formula was a 
    draft proposal developed in 1995 that was not used in the development 
    of the safeguards termination limits established in 1996. After 
    detailed technical evaluations of the Version 1.2 formula, DOE 
    concluded that the formula had no relationship to actual capability to 
    recover plutonium from plutonium residues and other plutonium bearing 
    materials. Therefore, the formula is not pertinent to making decisions 
    regarding the plutonium contained in the Rocky Flats plutonium residue 
    inventory.
        Current DOE policies allow a variance to safeguards termination 
    limits to be approved for materials containing plutonium above the 
    limits when vulnerability assessments conclude that no additional 
    significant risk would occur by approving a variance. To support a 
    variance request for certain categories of plutonium residues, Rocky 
    Flats conducted vulnerability (or risk) assessments. The vulnerability 
    assessments for the residues and their disposition paths were conducted 
    to evaluate risks and determine acceptable protection measures needed 
    to mitigate any unacceptable risks. These vulnerability assessments 
    were thoroughly reviewed by the DOE Office of Safeguards and Security 
    and were a primary basis for DOE's decision to grant the safeguards 
    termination limit variance for the Rocky Flats plutonium residues. 
    These assessments included consideration of all design based threats 
    and adversary capabilities for diversion, theft and sabotage, not only 
    at Rocky Flats, but also during transportation and final staging and 
    disposal at WIPP.
        The Environmental Evaluation Group opposes granting a variance to 
    safeguards termination limits until there is a review by affected state 
    technical oversight agencies of the Rocky Flats application, the Office 
    of Safeguards and Security review and decision, and the vulnerability 
    assessments. Normally DOE does not involve outside organizations, 
    including state government agencies, in the nuclear safeguards and 
    security vulnerability review process. Furthermore, the governments of 
    states potentially impacted by the issuance of safeguards termination 
    limit variances have expressed no concerns on this matter to DOE. 
    Moreover, the Office of Safeguards and Security received a letter from 
    the Director of the State of Colorado Department of Public Health and 
    Environment, dated December 30, 1997, that strongly endorsed DOE's 
    approval of Rocky Flats request for variances to safeguards termination 
    limits. The letter states that ``* * * approval of the proposal [a 
    Safeguards Termination Limit (STL) variance] would result in processing 
    which is strictly designed to stabilize residue material and meet the 
    WIPP Waste Acceptance Criteria rather than requiring further processing 
    only to meet STLs.'' Comments on the Draft EIS from the State of New 
    Mexico Environment Department (see Chapter 9 of the Final EIS) include 
    no mention of variances to safeguards termination limits.
    V.B.2. Treatment of Residues Containing Fines and Powders
        The Environmental Evaluation Group recommends that certain residues 
    that contain fines and powders be ``fixed'' to minimize dispersibility 
    in the event of accidents, reduce their attractiveness for diversion, 
    or improve short and long term performance in WIPP. The Environmental 
    Evaluation Group specifically identifies incinerator ash,
    
    [[Page 66142]]
    
    graphite fines, inorganic ash, molten salt extraction salt/
    electrorefining salts, sludges and HEPA filter residues as being 
    subject to this comment and mentions cold ceramification and 
    vitrification as potential fixation processes.
        DOE's decisions on future management of each material category 
    covered by these comments will be included in the second Record of 
    Decision, as discussed in Section I of this Record of Decision (above). 
    Nevertheless, DOE is responding to these comments in this Record of 
    Decision, thus making the responses available to the public sooner, and 
    addressing the comments in the same document that addresses the 
    preceding comment on safeguards termination limits.
        DOE considers that the actions recommended by the Environmental 
    Evaluation Group to control dispersibility in the event of accidents 
    under the preferred alternative are not necessary. As stated in Section 
    2.6.1 of the Final EIS, the residues would be packaged in multiple 
    layers of sealed packages specifically to preclude dispersion if an 
    accident were to occur. The residues would first be packaged in either 
    metal containers or plastic bags. They would then be placed in 
    stainless-steel pipe components, as appropriate, which in turn would be 
    placed inside 55-gallon drums. When ready for transport to WIPP, the 
    drums would be placed into TRUPACT-II containers, which are Type B 
    shipping packages, certified by the Nuclear Regulatory Commission and 
    approved by the Department of Transportation. The multiple containment 
    afforded the residues would virtually eliminate the possibility for 
    their dispersion into the environment, even in the unlikely event of an 
    accident.
        Concerning the improvement of short and long term performance in 
    WIPP, the specific residues identified by the Environmental Evaluation 
    Group (and certain other residues) do not require further stabilization 
    prior to repackaging to meet the WIPP waste acceptance criteria (WIPP 
    WAC), except that some of the sludges would have to be filter-dried and 
    some of the HEPA filters neutralization-dried prior to being repackaged 
    in order to meet the WIPP WAC. This is discussed in Section 2.1 of the 
    Final EIS. Compliance with the WIPP WAC would demonstrate that 
    requirements for disposal at WIPP have been met. While ``fixing'' some 
    of the residues, as evaluated in the Final EIS under several of the 
    Alternative 2 technologies, could improve performance at WIPP, the 
    improvement would be modest, and would be accompanied by additional 
    costs, delays in the time when the residues would be ready to leave 
    Rocky Flats, and additional hazards to workers who would perform the 
    ``fixing'' process. Although the ``fixing'' would make extraction of 
    the plutonium from these residues more difficult, DOE's analyses (see 
    Section V. B. 1, above) demonstrate that the residues are suitable for 
    termination of safeguards (including consideration of the potential for 
    diversion of the material) without such additional processing. 
    Furthermore, conducting the operations necessary to ``fix'' the 
    residues would subject workers to unnecessary radiation exposure. 
    Nevertheless, DOE will consider all of the alternatives evaluated for 
    these material categories in the Final EIS in the process of preparing 
    the second Record of Decision.
    
    V. C.
    
        The letter from the Institute for Energy and Environmental Research 
    to the South Carolina Department of Health and Environmental Control 
    (signed by Brian Costner and dated September 24, 1998) questioned 
    whether the proposal in the Draft EIS to ship the plutonium fluoride 
    residues from Rocky Flats to the Savannah River Site for processing 
    through the canyons is consistent with the requirements of the Resource 
    Conservation and Recovery Act (RCRA) and asserted that the public has 
    been largely excluded from the decision making process in this matter.
        DOE's management of the plutonium fluoride residues will comply 
    with all applicable RCRA requirements. DOE will transport the plutonium 
    fluoride residues to the Savannah River Site in compliance with RCRA 
    transportation requirements, and will store them there pursuant to RCRA 
    storage requirements prior to processing. The applicability of RCRA 
    requirements to the processing of the plutonium fluoride residues in 
    the canyons is the subject of ongoing discussions between DOE and the 
    South Carolina Department of Health and Environmental Control.
        DOE currently is in the process of preparing the Surplus Plutonium 
    Disposition Environmental Impact Statement (DOE/EIS-0283), which 
    addresses the extent to which two surplus plutonium disposition 
    approaches (immobilization and use in mixed oxide fuel [MOX]) would be 
    implemented. Even after completion of the Surplus Plutonium Disposition 
    Environmental Impact Statement, currently scheduled for early 1999, DOE 
    does not expect to make decisions about which, if any, of the plutonium 
    to be separated in the canyons would be used in MOX fuel until shortly 
    before the material would be transferred to a MOX fabrication facility. 
    Those decisions are not expected to be made until the plutonium 
    separation operations under this Record of Decision have been 
    completed.
        DOE does not believe that the public has been excluded from the 
    decision making process regarding the management of the plutonium 
    fluorides. The public was provided an opportunity to comment on 
    management of the plutonium fluoride residues through this NEPA 
    process. The Draft EIS discussed processing of the plutonium fluorides 
    in the Savannah River Site canyons, followed by either immobilizing the 
    separated plutonium or using it in MOX fuel.
    
    V. D.
    
        The comment from the Fish and Wildlife Service (from Craig Miller 
    of the Fish and Wildlife Service office in Lakewood, Colorado on 
    September 4, 1998) pertained to the listing of Federal threatened, 
    endangered and candidate species that may be found on or in the 
    vicinity of Rocky Flats, as provided in Section 3.1.6, Table 3-6 of the 
    Final EIS. During discussions on the Final EIS between DOE and the Fish 
    and Wildlife Service office in Lakewood, Colorado, the Fish and 
    Wildlife Service requested that DOE update the list of Federal 
    threatened, endangered and candidate species in Table 3-6 as follows 
    (new entries are marked with an *, other changes are noted in italics):
    
    Revise the list of Federal Endangered Species to read as follows:
    
    American peregrine falcon
    whooping crane*
    eskimo curlew*
    black-footed ferret*
    
    Revise the list of Federal Threatened Species to read as follows:
    
    bald eagle
    pawnee mountain skipper*
    Mexican spotted owl*
    Preble's meadow jumping mouse
    greenback cutthroat trout*
    utes ladies-tress orchid*
    Colorado butterfly plant (proposed)* [moved from ``Candidate 
    Species'' list]
    Canada lynx (proposed)*
    
    Revise the list of Federal Candidate Species to read as follows:
    
    mountain plover
    boreal toad*
    swift fox*
    [the Southwest willow flycatcher has been deleted from this list]
    
    [[Page 66143]]
    
    VI. New Information
    
        Since the Final EIS was issued, DOE has improved its estimate of 
    the number of shipments that would be required to transport certain 
    residues off-site for processing. While the amount of residues (and the 
    amount of plutonium in the residues, both measured in terms of their 
    weight) that would be shipped under the Preferred Alternative has not 
    changed, the number of shipments that would be required to implement 
    the Preferred Alternative is now projected to be greater than the 
    number discussed in the Final EIS (Chapter 2, ``Alternatives'').
        Specifically, routine characterization of the sand, slag and 
    crucible residues that was conducted in parallel with preparation of 
    the Final EIS found these residues to be less dense (i.e., they occupy 
    more volume per unit mass) than had been assumed during preparation of 
    the Final EIS. As a result, less sand, slag and crucible residues could 
    be placed in any shipping container, resulting in a projected increase 
    in the number of shipments that would be required from Rocky Flats to 
    the Savannah River Site.
        In addition, the precise radiation levels being emitted by the 
    plutonium fluoride residues are not known at the present time. If the 
    radiation level emitted by the plutonium fluoride residues is found to 
    be higher than had been assumed during preparation of the Final EIS, 
    then the amount of plutonium fluoride residues that could be included 
    in any shipment would have to be reduced to avoid exceeding a 
    transportation regulatory limit, thus also requiring the number of 
    shipments to be increased. The actual radiation levels being emitted by 
    the plutonium fluoride residues would not be known until they were 
    repackaged for shipment. To avoid unnecessary radiation exposures to 
    workers, DOE has deferred taking these measurements until the 
    repackaging operation, when personnel would have to be near the 
    material in any case.
        Finally, if it becomes necessary to change from use of the 6M 
    shipping container, the container assumed in the Final EIS, to the 9975 
    shipping container, the number of scrub alloy shipments could also 
    increase. This is due to the fact that, after the 9975 container is 
    certified, DOE will phase out use of the 6M containers as sufficient 
    numbers of 9975 containers become available, and the 9975 container can 
    hold less scrub alloy than the 6M container could.
        Overall, the changes in the number of shipments, as discussed 
    above, increase shipments that might be made under the Preferred 
    Alternative from 39, as estimated in the Final EIS, to a current 
    estimate of between 60 and 90 shipments.
        DOE has considered the environmental implications of this increase 
    in the estimated number of shipments that would be necessary to 
    implement the Preferred Alternative and has concluded that there would 
    be no significant change to the small impacts as estimated in the Final 
    EIS for the following reasons:
    
    VI. A.
    
        First, the estimate of the incident free radiological impacts from 
    each individual shipment would remain the same as in the Final EIS. 
    Such impacts were calculated under a simple, but conservative, 
    assumption that all shipments emit radiation at the regulatory limit. 
    Accordingly, the total of the incident free radiological impacts for 
    all shipments would increase, in proportion to the increased number of 
    shipments. However, the incident free radiological impacts would remain 
    low. For example, the highest incident free radiological impact (that 
    of the transportation crew for 90 shipments) would be 0.0055 latent 
    cancer fatalities (as opposed to 0.0024 latent cancer fatalities as 
    estimated in the Final EIS).
    
    VI. B.
    
        Second, the radiological impacts associated with accidents would 
    remain unchanged because the increased likelihood of an accident (due 
    to the increased number of shipments) is offset by the decrease in the 
    amount of radioactive material that would be present in an accident 
    \2\.
    ---------------------------------------------------------------------------
    
        \2\ Note that the radiological impacts of incident free 
    transportation and transportation accidents are calculated 
    differently. As noted above, incident free impacts are calculated 
    under the simplifying assumption that all shipments contain enough 
    radioactive material to cause them to emit radiation at the 
    regulatory limit. This assumption overstates impact estimates for 
    some shipments, but more precise calculations were not needed in 
    this case to estimate the nature of the impacts. Accident impacts, 
    however, are estimated based on the likely contents of the shipping 
    containers.
    ---------------------------------------------------------------------------
    
    VI. C.
    
        Third, although the nonradiological impacts (incident free and 
    accident) would be increased in proportion to the increased number of 
    shipments, the estimate remains small (approximately 0.0012 emission 
    related latent cancer fatalities and approximately 0.010 traffic 
    accident related fatalities for the new shipment values, as opposed to 
    0.00051 and 0.0039, respectively, as estimated in the Final EIS).
        In summary, the transportation impacts from the current estimated 
    number of shipments from Rocky Flats to the Savannah River Site would 
    be small, and the current impact estimates differ insignificantly from 
    corresponding estimates presented in the Final EIS.
    
    VII. Decision
    
        DOE has decided to implement the proposed action in the manner 
    described in this section. The alternatives that DOE has decided to 
    implement are presented separately below for each material category 
    because the decisions on the selected technology were based on 
    considerations that are unique to the chemical and physical 
    characteristics of the individual material categories. Furthermore, 
    these decisions are independent of one another and are not connected to 
    the decisions to be made in the upcoming second Record of Decision. 
    Although alternative technologies analyzed in the EIS might use certain 
    common facilities or personnel, sufficient facility capacity and 
    personnel are available to allow use of any technology without 
    interfering with any other.
        For clarity and brevity, this section also includes the discussion 
    of the environmentally preferable alternative (as required by CEQ 
    regulations [40 CFR 1505.2]) and the basis for selection of the 
    alternative to be implemented.
        The analysis of alternative technologies presented in the Final EIS 
    indicates that all of the alternative technologies, including those in 
    the Preferred Alternative and the No Action alternative, would have 
    only small impacts on the human environment on or around the DOE 
    management sites and on the populations along transportation routes 
    (see Sections 4.23 and 4.24 of the Final EIS). Using conservative 
    assumptions (i.e., assumptions that tend to overestimate risks), the 
    potential risks from incident-free operations and postulated accidents 
    that are of most interest would be (1) Those associated with radiation 
    exposure to workers performing processing operations on the plutonium 
    residues and scrub alloy or near loaded transportation containers, and 
    (2) radiation risks to the general public in and around the DOE 
    management sites and along the transportation routes. The Final EIS 
    also estimates (1) the risks from incident-free operations and 
    postulated accidents associated with chemical releases and 
    transportation accidents; (2) the amounts of various wastes and other 
    materials that would result from implementation of the various 
    alternative technologies; (3) the cost of implementing the various
    
    [[Page 66144]]
    
    alternative technologies; (4) the effect on nuclear weapons 
    nonproliferation; and (5) air quality impacts.
        Environmentally Preferable Alternative--Although there are 
    differences among the estimated impacts for the various alternatives, 
    the impacts would be small for any of the alternative technologies, and 
    the magnitude of the differences in potential impacts between 
    alternatives is small. In addition, the nature of the potential impacts 
    is such that comparing them is a very judgmental process. For example, 
    under the preferred alternative for scrub alloy (plutonium separation), 
    only 61 drums of transuranic waste would be generated; whereas the 
    other action alternative for this material (calcination and 
    vitrification) would generate 2,809 drums of transuranic waste. 
    However, the plutonium separation would also result in generation of 
    200 kg of separated plutonium; whereas calcination and vitrification 
    would result in no separated plutonium. Comments received from members 
    of the public on the Draft EIS demonstrate that different individuals 
    would make different value judgments as to which of these product/waste 
    materials is of most concern. Furthermore, in addition to having no 
    indisputable means of identifying which waste or product stream would 
    be most important to minimize, there is no indisputable way to trade 
    off differences between the amounts of various types of waste and 
    separated plutonium against differences in levels of radiological risk 
    or chemical hazards; or between risks to workers versus risks to the 
    public (risks to the public would be lower than those to workers for 
    all technologies evaluated in the Final EIS).
        In general, because of the small risks that would result from any 
    of the action alternatives (as demonstrated by Tables 2-9 through 2-26, 
    and 4-8 through 4-54 of the Final EIS) and the absence of any clear 
    basis for discerning an environmental preference, DOE concludes that no 
    one of the action alternatives is clearly environmentally preferable 
    over any other action alternative.
        On the other hand, under the No Action alternative, the materials 
    would be left in storage at Rocky Flats with no defined disposal path. 
    There would be additional risk associated with both the indefinite 
    storage and whatever processing may ultimately be determined to be 
    necessary to prepare the material for ultimate disposition. There would 
    also be risks from potential degradation of storage facilities and 
    containers. Accordingly, in consideration of the long term risks that 
    would be associated with implementation of the No Action alternative, 
    DOE considers that all of the action alternatives are environmentally 
    preferable over the No Action alternative.
        The processing technologies that DOE has decided to implement are 
    as follows for each material category addressed in this Record of 
    Decision:
    
    VII.A. Sand, Slag and Crucible Residues
    
    VII.A.1. Selected Alternative
        DOE has decided to preprocess the sand, slag and crucible residues 
    at the Rocky Flats site and then transport them to the Savannah River 
    Site for stabilization in the F-Canyon. The Purex process will be used 
    to chemically separate the plutonium from the other residue 
    constituents (i.e., Alternative 3). The separated plutonium will then 
    be placed in storage at the Savannah River Site until it is 
    dispositioned as determined by DOE after completion of the Surplus 
    Plutonium Disposition Environmental Impact Statement (DOE/EIS-0283, 
    under preparation, draft issued in July 1998).
    VII.A.2. Basis for the Decision
        Transporting the residues and processing them at the Savannah River 
    Site was chosen as the technology to be implemented for this material 
    category because it provides the most expeditious approach for 
    stabilization of these residues. The Savannah River Site is now 
    processing in the canyons sand, slag, and crucible residues that were 
    produced at the Savannah River Site. Consideration of alternative 
    processing technologies that would result in sending the Rocky Flats 
    sand, slag and crucible residues directly to WIPP for disposal as 
    transuranic waste revealed that significant further characterization of 
    the material would be required to verify its suitability for disposal 
    in WIPP, due to the presence of reactive calcium in the residues. 
    Resolution of the issues raised by the reactive calcium would require 
    (1) Further testing to demonstrate that no more than 5 percent of the 
    residues contain enough reactive calcium to be pyrophoric, (2) approval 
    by the Nuclear Regulatory Commission of a change to the WIPP TRUCON 
    Shipping Code to change the allowable passivated calcium metal content 
    from a trace (i.e., less than 1 percent) to a minor (i.e., 1 to 10 
    percent) constituent, and (3) obtaining WIPP certification of the 
    material. This strategy, if successful, would take about one year 
    longer to implement than processing at the Savannah River Site. 
    Therefore, in conformance with Defense Nuclear Facilities Safety Board 
    Recommendation 94-1 concerning expeditious stabilization of plutonium 
    bearing materials to resolve health and safety concerns, DOE has 
    decided to stabilize the sand, slag and crucible residues as quickly as 
    possible by transporting them to the Savannah River Site for 
    processing, even though this technology would cost $25 Million more 
    than the more technically uncertain calcination/vitrification 
    technology (see Section 4.17.7 of the Final EIS).
        The Final EIS specified that any plutonium separated under any 
    alternative analyzed in this EIS would be disposed of using the 
    immobilization process. (Final EIS, page 2-2.) Upon further review, DOE 
    has decided for the following reasons not to make a determination at 
    this time on the disposition of any plutonium separated under the 
    decisions announced in this ROD. In December 1996, DOE published the 
    Storage and Disposition of Weapons-Usable Fissile Materials Final 
    Programmatic Environmental Impact Statement (DOE/EIS-0229, the PEIS). 
    That PEIS analyzed, among other things, the potential environmental 
    consequences of alternative strategies for the long term storage and 
    disposition of weapons-usable plutonium that has been or may be 
    declared surplus to national security needs. DOE announced the Record 
    of Decision for that PEIS in January 1997, which outlines an approach 
    to plutonium disposition that would allow for both the immobilization 
    of some of the surplus plutonium, and the use of some of the surplus 
    plutonium as MOX fuel in existing domestic, commercial reactors (62 FR 
    3014).
        As a follow-on analysis to that PEIS, DOE is in the process of 
    preparing the Surplus Plutonium Disposition Environmental Impact 
    Statement (DOE/EIS-0283, draft issued July 1998), which addresses the 
    extent to which each of the two surplus plutonium disposition 
    approaches (immobilization and MOX) would be implemented. Thus, at the 
    present time, DOE has not decided the extent to which either the 
    immobilization or the MOX approach to surplus plutonium disposition 
    would be implemented. Moreover, as noted above, even after completion 
    of the Surplus Plutonium Disposition Environmental Impact Statement, 
    DOE does not expect to make decisions about which, if any, of the 
    surplus plutonium would be used in MOX fuel until shortly before any 
    such material would be transferred to a MOX fabrication facility. Thus, 
    DOE believes at this time it is appropriate not to make any commitment 
    as to which
    
    [[Page 66145]]
    
    approach would be implemented for the disposition of any plutonium to 
    be separated under the decisions announced in this Record of Decision.
        The plutonium declared to be surplus includes any weapons-useable 
    plutonium resulting from the stabilization (for health and safety 
    reasons) of the Rocky Flats plutonium residues and scrub alloy 
    discussed under this Record of Decision. As a result, weapons-useable 
    plutonium that is separated under actions from this Record of Decision 
    is a candidate for both of the surplus weapons-useable plutonium 
    disposition alternatives that have been identified by DOE (i.e., MOX 
    and immobilization).
    
    VII. B. Direct Oxide Reduction Salt Residues (low plutonium 
    concentration)
    
    VII. B. 1. Selected Alternative
        DOE has decided to repackage the low plutonium concentration direct 
    oxide reduction salt residues to prepare them for disposal in WIPP 
    (Alternative 4). A portion of these residues may be pyro-oxidized, if 
    this additional processing is found to be necessary during examination 
    of the residues prior to repackaging. During the repackaging operation, 
    the residues may be mixed with other, lower plutonium concentration 
    residues from the same material category, or with an inert material.
    VII. B. 2. Basis for the Decision
        Repackaging at Rocky Flats was chosen as the technology to be 
    implemented for this material category because it is the simplest and 
    least costly of all processing technologies considered, and the one 
    that will allow DOE to complete processing and ready the material for 
    disposal most expeditiously. This approach will also allow use of 
    resources that would otherwise be required to manage these residues to 
    speed up other activities required to close the site.
    
    VII. C. Combustible Residues
    
    VII. C. 1. Selected Alternative
        DOE has decided to stabilize, if necessary, and repackage the 
    combustible residues to prepare them for disposal in WIPP (Alternative 
    4). Aqueous-contaminated combustible residues will be neutralized and 
    dried, with any fines stabilized by cementation or repackaging. Organic 
    contaminated combustible residues will be stabilized with a combination 
    of washing, low-temperature thermal desorption, stabilization of 
    plutonium fines, mixing with an absorbent material, and cementation. 
    Dry combustible residues will just be repackaged because they are in a 
    form that does not require stabilization. During the repackaging 
    operation, the residues may be mixed with other, lower plutonium 
    concentration residues from the same material category, or with an 
    inert material.
    VII. C. 2. Basis for the Decision
        Stabilizing and repackaging at Rocky Flats was chosen as the 
    technology to be implemented for this material category because it is 
    the simplest of all processing technologies considered and the one that 
    will allow the site to complete processing and ready the material for 
    disposal most expeditiously. This approach will also allow use of the 
    resources that would otherwise be required to manage these residues to 
    speed up completion of other activities required to close the site. 
    Finally, selection of stabilization and repackaging avoids the 
    technical uncertainty (discussed in Section 4.17.7 of the Final EIS) 
    that would be associated with implementation of the $10 Million less 
    expensive blend down alternative.
    
    VII. D. Plutonium Fluoride Residues
    
    VII. D. 1. Selected Alternative
        DOE has decided to transport the plutonium fluoride residues to the 
    Savannah River Site and use the F-Canyon to stabilize the material 
    (i.e., Alternative 3). The separated plutonium will then be placed in 
    storage at the Savannah River Site until it is dispositioned as 
    determined by DOE after completion of the Surplus Plutonium Disposition 
    Environmental Impact Statement (under preparation--see Section VII. A. 
    2. above). No decision concerning the final disposition of any 
    plutonium separated from the plutonium fluoride residues, however, is 
    expected in the near future, and not until after completion of the 
    plutonium separation operations at the Savannah River Site. Even after 
    completion of the Surplus Plutonium Deposition Environmental Impact 
    Statement, currently scheduled for early 1999, DOE expects to make 
    decisions about which, if any, of the plutonium would be used in MOX 
    fuel shortly before the material would be transferred to a MOX 
    fabrication facility. As a result, DOE does not expect to know soon 
    whether the separated plutonium will be used in MOX fuel and will keep 
    it in storage pending such a decision.
    VII. D. 2. Basis for the Decision
        Purex plutonium separation at the Savannah River Site was chosen as 
    the technology to be implemented for this material category because it 
    poses less technical risk and will cost less than would establishment 
    of a new acid dissolution/plutonium oxide recovery capability at Rocky 
    Flats. Blend down, while technically feasible, would result in a very 
    large increase in the amount of transuranic waste requiring disposal, 
    and would result in higher costs.
    
    VII. E. Ful Flo Filter Media Residues
    
    VII. E. 1. Selected Alternative
        DOE has decided to shred and blend down the Ful Flo filter media 
    residues with an inert material to below the safeguards termination 
    limits, and to repackage the product for disposal in WIPP (Alternative 
    2).
    VII. E. 2. Basis for the Decision
        Shred and blend down at Rocky Flats was chosen as the technology to 
    be implemented for this material category because the other 
    alternatives are aqueous processes that would be more difficult and 
    more costly to implement. The increase in the amount of material to be 
    disposed of after blend down is much less of a concern because of the 
    relatively small amount of material in this category and the small 
    amount of plutonium it contains (about 800 kg of residues containing 
    about 20 kg of plutonium).
    
    VII. F. Glass Residues
    
    VII. F. 1. Selected Alternative
        DOE has decided to stabilize (i.e., neutralize and dry) and 
    repackage the glass residues to prepare them for disposal in WIPP 
    (Alternative 4). During the repackaging operation, the glass residues 
    may be mixed with other, lower plutonium concentration residues from 
    the same material category, or with an inert material.
    VII. F. 2. Basis for the Decision
        Stabilizing and repackaging at Rocky Flats was chosen as the 
    technology to be implemented for this material category because it is 
    the simplest and least costly of all processing technologies 
    considered, and the one that will allow the site to complete processing 
    and ready the material for disposal most expeditiously. This approach 
    will also allow use of the resources that would otherwise be required 
    to manage these residues to speed up other activities required to close 
    the site.
    
    VII. G. Graphite Residues
    
    VII. G. 1. Selected Alternative
        DOE has decided to repackage the graphite residues to prepare them 
    for disposal in WIPP (Alternative 4). During
    
    [[Page 66146]]
    
    the repackaging operation, these residues may be mixed with other, 
    lower plutonium concentration residues from the same material category, 
    or with an inert material.
    VII. G. 2. Basis for the Decision
        Repackaging at Rocky Flats was chosen as the preferred processing 
    technology for this material category because it is the simplest and 
    least costly of all processing technologies considered, and the one 
    that will allow the site to complete processing and ready the material 
    for disposal most expeditiously and at least cost. This approach will 
    also allow use of the resources that would otherwise be required to 
    manage these residues to speed up other activities required to close 
    the site.
    
    VII. H. Inorganic (Metal and Other) Residues
    
    VII. H. 1. Selected Alternative
        DOE has decided to repackage the inorganic (metal and other) 
    residues to prepare them for disposal in WIPP (Alternative 4). During 
    the repackaging operation, these residues may be mixed with other, 
    lower plutonium concentration residues from the same material category, 
    or with an inert material.
    VII. H. 2. Basis for the Decision
        Repackaging at Rocky Flats was chosen as the preferred processing 
    technology for this material category because it is the simplest and 
    least costly of all processing technologies considered, and the one 
    that will allow the site to complete processing and ready the material 
    for disposal most expeditiously, and at the least cost. This approach 
    will also allow use of the resources that would otherwise be required 
    to manage these residues to speed up other activities required to close 
    the site.
    
    VII. I. Scrub Alloy
    
    VII. I. 1. Selected Alternative
        DOE has decided to package the scrub alloy, transport it to the 
    Savannah River Site and use the F-Canyon to stabilize the material 
    (i.e., Alternative 3). The separated plutonium will then be placed in 
    storage at the Savannah River Site until it is dispositioned as 
    determined by DOE after completion of the Surplus Plutonium Disposition 
    Environmental Impact Statement (under preparation--see Section VII. A. 
    3. above).
    VII. I. 2. Basis for the Decision
        Purex plutonium separation at the Savannah River Site was chosen as 
    the preferred processing technology for this material category because 
    this alternative will allow the most expeditious and least expensive 
    removal of the scrub alloy from Rocky Flats. Furthermore, scrub alloy 
    has traditionally been processed at the Savannah River Site using the 
    Purex technology, and it is a well understood operation that has been 
    demonstrated to work. By comparison, the calcine and vitrify technology 
    (Alternative 2) would involve more technical risk because vitrification 
    operations have never been conducted at Rocky Flats on a production 
    basis.
    
    VIII. Use of All Practical Means to Avoid or Minimize Harm
    
        Implementation of this decision will result in low environmental 
    and health impacts. However, DOE will take the following steps to avoid 
    or minimize harm wherever possible:
    
    VIII. A.
    
        DOE will use current safety and health programs and practices to 
    reduce impacts by maintaining worker radiation exposure as low as 
    reasonably achievable and by meeting appropriate waste minimization and 
    pollution prevention objectives.
    
    VIII. B.
    
        DOE will provide a level of health and safety for DOE 
    transportation operations that is equivalent to or greater than that 
    provided by compliance with all applicable Federal, State, Tribal, and 
    local regulations. In addition to meeting applicable shipping 
    containment and confinement requirements of the Nuclear Regulatory 
    Commission regulations on Packaging and Transportation of Radioactive 
    Material (10 CFR Part 71) and Department of Transportation regulations 
    at 49 CFR, all packaging for transportation of the material covered by 
    this Record of Decision will also be certified by DOE. DOE also 
    provides Federal, State, Tribal and local authorities with access to 
    training and technical assistance necessary to allow them to safely, 
    efficiently, and effectively respond to any incident involving 
    transportation of the materials covered by this Record of Decision.
        Items A and B above will be accomplished under existing business 
    practices in the normal course of implementing this Record of Decision.
    
    VIX. Conclusion
    
        DOE has decided to implement the Preferred Alternative specified in 
    the Final EIS to prepare the plutonium residue categories and scrub 
    alloy specified in Sections I and VII. of this Record of Decision for 
    disposal or other disposition. This decision is effective upon being 
    made public, in accordance with DOE's NEPA implementation regulations 
    (10 CFR 1021.315). The goals of this decision are to prepare the 
    plutonium residues and scrub alloy for disposal or other disposition in 
    a manner that addresses immediate health and safety concerns associated 
    with storage of the materials and to support Rocky Flats' closure. 
    Disposal or other disposition of these materials will also eliminate 
    health and safety concerns and costs that would be associated with 
    indefinite storage of these materials.
    
        Issued in Washington, D.C. this 25th day of November, 1998.
    James M. Owendoff,
    Acting Assistant Secretary for Environmental Management.
    [FR Doc. 98-32011 Filed 11-30-98; 8:45 am]
    BILLING CODE 6450-01-P
    
    
    

Document Information

Published:
12/01/1998
Department:
Energy Department
Entry Type:
Notice
Action:
Record of Decision.
Document Number:
98-32011
Pages:
66136-66146 (11 pages)
PDF File:
98-32011.pdf