99-32132. Federal Motor Vehicle Safety Standards; Head Impact Protection  

  • [Federal Register Volume 64, Number 239 (Tuesday, December 14, 1999)]
    [Rules and Regulations]
    [Pages 69665-69672]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 99-32132]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    National Highway Traffic Safety Administration
    
    49 CFR Part 571
    
    [Docket No. NHTSA-98-3421]
    RIN No. 2127-AH60
    
    
    Federal Motor Vehicle Safety Standards; Head Impact Protection
    
    AGENCY: National Highway Traffic Safety Administration (NHTSA), 
    Department of Transportation.
    
    ACTION: Final rule; response to petitions for reconsideration.
    
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    SUMMARY: This document responds to petitions for reconsideration of a 
    final rule amending Standard No. 201, Occupant Protection in Interior 
    Impact, to permit, but not require, the installation of dynamically 
    deploying upper interior head protection systems. These systems are 
    currently being used by some vehicle manufacturers to provide added 
    head protection in lateral crashes. Since compliance with the upper 
    interior head protection requirements of the standard as originally 
    adopted would often not be practicable at points located at or near the 
    places where these dynamic systems are stored, the final rule allowed 
    vehicles equipped with the systems to meet slightly reduced 
    requirements at those points. However, these vehicles were also 
    required to meet new requirements in a side crash into a pole to ensure 
    that the systems enhance safety.
        This document grants two petitions, and amends Standard No. 201 
    accordingly. The American Automobile Manufacturers Association (AAMA) 
    requested that NHTSA delete a humidity range specification for 
    calibration of the test device used in the car-to-pole test on the 
    basis that the specification was both unnecessary and difficult to 
    meet. Noting that the final rule specified a broad range of potential 
    impact speeds for the car-to-pole test, the Association of 
    International Automobile Manufacturers, Inc. (AIAM) requested that the 
    agency specify a narrower speed range for this test.
        This document also denies two other petitions. Mercedes-Benz of 
    North America (Mercedes) argued that the reduced requirements should 
    apply not only to points near the stored dynamic systems, but also to 
    points covered by those systems when they are deployed. Chrysler 
    Corporation (Chrysler) objected to a requirement that manufacturers 
    choosing one of the compliance test options must select which option it 
    is using at the time of certification and may not, after selecting one 
    test option, rely on a different test option to demonstrate compliance.
    
    DATES: Effective Date: The amendments made in this rule are effective 
    February 14, 2000.
    
        Petition Date: Any petitions for reconsideration must be received 
    by NHTSA no later than January 28, 2000.
    
    ADDRESSES: Any petitions for reconsideration should refer to the docket 
    and notice number of this notice and be submitted to: Administrator, 
    National Highway Traffic Safety Administration, 400 Seventh Street, SW, 
    Washington, DC 20590.
    
    FOR FURTHER INFORMATION CONTACT: For legal issues: Mr. Otto Matheke, 
    Office of the Chief Counsel, NHTSA, 400 Seventh
    
    [[Page 69666]]
    
    Street, SW, Washington, DC 20590. Mr. Matheke's telephone number is 
    (202) 366-5253. His facsimile number is (202) 366-3820. For non-legal 
    issues: Dr. William Fan, Office of Crashworthiness Standards, NPS-11, 
    Dr. Fan's telephone number is (202) 366-4922. His facsimile number is 
    (202) 366-4329.
    
    SUPPLEMENTARY INFORMATION:
    
    Background
    
        Standard No. 201 requires passenger cars, trucks, buses, and 
    multipurpose passenger vehicles (MPVs) with a gross vehicle weight 
    rating (GVWR) of 4,536 kilograms (10,000 pounds) or less to provide 
    head protection during a vehicle crash when the occupant's head strikes 
    either the dashboard area or the upper vehicle interior, i.e., pillars, 
    side rails, headers, or the roof of the vehicle. The upper interior 
    impact protection requirements were added by a final rule issued by 
    NHTSA in August 1995. Compliance with the upper interior impact 
    protection requirements was required to be achieved in a 24 kilometers 
    per hour (km/h) (15 miles per hour (mph)) in-vehicle component impact 
    tests in which a free-motion headform (FMH) is propelled into specified 
    target points. In response to that final rule, the agency received a 
    number of petitions for reconsideration. NHTSA announced that it was 
    treating those petitions relating to dynamically deployed head impact 
    protection systems as petitions for rulemaking.
        On March 7, 1996, the agency published an advance notice of 
    proposed rulemaking (ANPRM) to assist the agency in evaluating the 
    issues raised by dynamically deployed upper interior head protection 
    systems (61 FR 9136). In the ANPRM, the agency noted that the areas in 
    which dynamically deployed head impact protection systems may be stored 
    may coincide with Standard No. 201 target points. Use of dynamic 
    systems might be precluded by the upper interior impact protection 
    requirements of Standard No. 201 since the padding or other 
    countermeasures needed to meet those requirements could interfere with 
    the design and operation of dynamic systems. To address inflatable 
    dynamic systems, the agency discussed the possibility that if it could 
    develop a clear, precise definition for determining which points are 
    protected by inflatable devices, it might propose subjecting vehicles 
    equipped with these systems to a less severe test with 19 km/h (12 mph) 
    headform impacts at all points that would be covered by the devices 
    when inflated. These tests would be conducted with the devices in their 
    undeployed state. The performance of the devices while deployed would 
    be tested in a side impact test into a fixed rigid pole at 30 km/h 
    (18.6 miles per hour) or a side impact with a moving deformable barrier 
    representing a motor vehicle at 50 km/h (31 miles per hour).
        Following consideration of the comments submitted in response to 
    the ANPRM, the agency issued a Notice of Proposed Rulemaking (NPRM) on 
    August 26, 1997. (62 FR 45202). The NPRM proposed adding alternative 
    performance requirements and test procedures to Standard No. 201 to 
    accommodate development of various types of dynamically deployed upper 
    interior head protection systems, including inflatable ones. Under the 
    agency's proposal, manufacturers would have the option of demonstrating 
    compliance with Standard No. 201 by choosing one of three options. 
    Option 1 specified performing free motion headform (FMH) impacts at 24 
    km/h (15 mph) at all test points specified in the August 1995 final 
    rule. Options 2 and 3 specified FMH testing at reduced impact speeds at 
    those areas located directly over a stowed dynamic system. To ensure 
    that these systems offered safety benefits when deployed, options 2 and 
    3 specified testing of the deployed system at impact speeds above 24 
    km/h (15 mph). Option 2 would have required FMH impact testing against 
    target points at 29 km/h (18 mph) with the system deployed. Option 3 
    employed a full scale side impact at 29 km/h (18 mph) into a fixed 
    pole. The NPRM further stated that manufacturers electing one of these 
    options would have to do so not later than the time when the vehicle is 
    certified.
        On August 4, 1998, NHTSA published a final rule (63 FR 41451--
    Docket Number NHTSA-98-3847) amending Standard No. 201 to provide new 
    compliance options allowing vehicles to be equipped with inflatable 
    dynamically deployed head impact protection systems. These systems are 
    similar in operation to frontal air bags, i.e., in the event of a 
    crash, a sensor triggers an inflator which rapidly fills a stowed air 
    bag with gas. As the gas expands, the air bag deploys from its stowed 
    position and interposes itself between the occupant and other areas of 
    the vehicle. However, unlike frontal air bags, the systems addressed in 
    the amendments to Standard No. 201 are deployed in side impacts. When 
    deployed, they provide protection to the head and upper torso of 
    occupants by inflating between the occupant and the vehicle's side 
    window opening or A- and B-Pillars.
        After careful consideration of the comments received in response to 
    the NPRM, the agency decided to drop one of the test options discussed 
    in the NPRM, Option 2, and adopted a refined version of Option 3, a 
    vehicle-to-pole test. The modification to the vehicle-to-pole test 
    included an expansion of the area over a stowed dynamic system subject 
    to testing at the reduced 19 km/h (12 mph) FMH impact speed, changed 
    specifications for the rigid pole, minor changes to the specifications 
    for vehicle test attitude to accommodate different vehicle propulsion 
    systems, and a modification to the proposed seating procedure for the 
    SID/HIII dummy used in the test. The final rule also stated that a 
    manufacturer choosing a particular test option must select the option 
    by the time it certifies the vehicle and may not thereafter select a 
    different test option for compliance purposes.
    
    Petitions for Reconsideration of August 1998 Final Rule
    
    The Mercedes Petition for Reconsideration
    
        Mercedes submitted a petition for reconsideration of the August 
    1998 final rule, arguing that the reduced requirements should apply not 
    only to the target points near the stored dynamic systems, but also to 
    points covered by those systems when they are deployed. As set forth in 
    S6.2:
    
        * * * targets that are over any point inside the area measured 
    along the vehicle interior within 50 mm (2.0 inch) of the periphery 
    of the stowed system * * * shall be impacted by the free motion 
    headform specified in S8.9 at any speed up to and including 19 km/h 
    (12 mph).
    
    Mercedes argued that this definition should be expanded by replacing 
    the existing language in S6.2 with the following:
    
        Take a silhouette of a fully inflated dynamic system in side 
    view. Reduce this silhouette to areas consisting of inflated 
    chambers. Reduce these areas further by a 25 mm (1.0'') border. 
    Perpendicularly project the remaining area of the silhouette onto 
    the vehicle's inner surface. Target points within this projection 
    shall be considered to be protected by the dynamic system. Quilted 
    seams between two inflated chambers would not be considered to 
    interrupt the protected area.
    
    In support of this definition, Mercedes argued that its language more 
    properly reflected the function of a dynamic system by ensuring that 
    those target points that are shielded by the system, as well as those 
    that are merely over the stowed system, are allowed to comply with the 
    reduced impact speeds in in-vehicle testing.
    
    [[Page 69667]]
    
        To further support its position, Mercedes stated that in its cars, 
    the belt anchorage D-ring on the B-pillar (target point BP2) is usually 
    covered by the B-pillar trim. The company believes that this design is 
    safer than adjustable belt anchorages with the belt anchorage D-ring 
    outside the B-pillar trim. However, Mercedes claims that the adjustable 
    D-ring inside the trim needs free moving space, making installation of 
    the padding required to comply with the 24 km/h (15 mph) impact 
    requirement extremely difficult. The company submitted that use of a 
    less restrictive definition of target points subject to the lower in-
    vehicle impact speeds would recognize the actual function of inflatable 
    systems and prevent Mercedes from having to install a more aggressive 
    adjustable belt anchorage with the D-ring outside the B-pillar trim to 
    meet the existing requirements of Standard No. 201.
        Following the publication of the August 1997 NPRM, Mercedes, Volvo, 
    Volkswagen of America (VW), BMW of North America (BMW), Toyota , 
    Autoliv, and the American Automobile Manufacturers' Association (AAMA) 
    commented that those target points protected by the deployed system 
    should also be tested at the 19 km/h (12 mph) impact speed. While 
    encouraging the agency to adopt this definition, those commenters did 
    not, in NHTSA's view, provide any additional insights or assistance in 
    formulating a definition for target areas that are, in fact, 
    ``protected'' by a dynamic system. The agency declined to adopt any 
    definition of ``protected'' target points when it issued the August 
    1998 final rule. As we explained at the time, we found a practicable 
    and comprehensive definition of target points ``covered'' or 
    ``protected'' by a dynamic system to be elusive. We also noted that 
    excluding ``protected'' target points may result in a target area being 
    protected for one class or size of occupant and not for another. 
    Another matter of concern for the agency was the fact that dynamic 
    systems may provide vastly different degrees of impact protection 
    depending on the system configuration and design. Based on these 
    difficulties, as well as our interest in expediting issuance of the 
    final rule, we decided not to alter the definition of target points 
    subject to lower impact speeds that was proposed in the NPRM.
        Mercedes suggests a definition of ``protected'' target points based 
    on making a lateral projection of a reduced silhouette of an inflated 
    system. All target points within the projection would be presumed to be 
    shielded by an inflated system, and therefore pose a reduced threat to 
    occupants. The scheme is suitable for dynamic system designs similar to 
    the one Mercedes now employs--an inflatable curtain that issues from 
    the roof rails and expands downward over the window openings. As this 
    design covers a relatively large area, the definition urged by Mercedes 
    could arguably be appropriate for that design.
        Nevertheless, we are denying the Mercedes petition. The agency 
    believes that inflatable curtain systems and similar devices, including 
    the BMW Inflatable Tubular Structure (ITS), may offer significant 
    safety benefits in side impacts. The actual benefits and performance of 
    such systems, particularly in protecting the head in impacts other than 
    side impacts, have not yet been ascertained or evaluated by NHTSA. The 
    agency is concerned that inflatable curtains and similar systems may 
    not perform well in impacts other than side impacts--which accounted 
    for over 90 percent of fatal and 75 percent of injury-producing crashes 
    in 1997. In order to ensure that countermeasures perform adequately in 
    a range of impacts, Standard No. 201 provides that the FMH may be fired 
    at target areas within a range of vertical and horizontal approach 
    angles. In the case of B-pillar targets, range of permissible 
    horizontal approach angles spans 150 degrees. We are concerned that 
    Standard No. 201 does not now incorporate requirements sufficient to 
    ensure the performance of dynamic systems in impacts other than direct 
    side impacts. Depending on the system design and the sensors employed, 
    a dynamic system may not even deploy in an oblique crash. Furthermore, 
    if the system were to deploy, it may not ``protect'' a target point 
    (and vehicle occupants) when struck at a 15 degree angle as it would 
    when struck at a 90 degree angle. In promulgating the final rule 
    allowing dynamic head protection systems, the agency's intent was to 
    modify the existing provisions of Standard No. 201 to allow the 
    installation and use of those systems. In regards to benefits, costs, 
    and performance, the agency focused on what modifications needed to be 
    made to Standard No. 201 to accommodate dynamically deployed systems 
    and what benefits, if any, could be shown if such systems were allowed.
        This led to an examination of the principal obstacle posed by 
    Standard No. 201 to the use of dynamic systems--the potential for 
    interference between padding and other countermeasures with a deploying 
    dynamic system--and dynamic system performance in side impacts, 
    particularly in side impacts against a rigid pole. Using the data 
    available at the time, we were able to determine, based on the 
    assumption that a dynamic system would be stored in an area alongside 
    or in the roof rails, or in the A-pillars and B-pillars, that the 
    safety benefits offered by dynamic systems in side impacts into poles 
    outweighed the possible safety consequences of reducing padding or 
    other countermeasures in those areas. An analysis of the costs and 
    benefits of allowing lower impact speeds in all areas that may be 
    ``protected'' by a dynamic system was not performed. Most 
    significantly, the agency does not possess, nor did Mercedes submit, 
    any data establishing the benefits, if any, from the ``protection'' 
    provided by a dynamic system in crash modes other than a side rigid 
    pole impact.
        This is not to say that dynamically deployed head protection 
    devices like the Mercedes inflatable curtain will not have the 
    potential to offer significant safety benefits. Nonetheless, NHTSA 
    believes that significant issues must be resolved before the agency 
    could adopt modifications to Standard No. 201 similar to those 
    suggested by the Mercedes petition. One obstacle which must be resolved 
    is the method of determining which points are ``protected'' by an 
    inflatable device.
        The issue raised by the Mercedes petition has been repeatedly 
    examined by the agency. In its August 1997 NPRM, the agency expressed 
    its view of the proper methodology for selecting target points that 
    would be impacted at lower speeds in vehicles with dynamic systems. In 
    addition to proposing that target points located over undeployed 
    systems be subject to lower impacts in the in-vehicle test portion of 
    Option 3, the agency also discussed the agency's efforts to derive a 
    methodology for determining target points ``protected'' by a deployed 
    dynamic system. Since a deployed system could conceivably shield 
    occupants from those ``protected'' target points, the agency said that 
    it might be appropriate to allow these points, regardless of their 
    proximity to a stowed dynamic system, to be subject to lower impact 
    speeds in the in-vehicle test. To that end, NHTSA discussed alternative 
    means for attempting to define which target points are ``protected.'' 
    While the methodology suggested by Mercedes--using a perpendicular 
    projection within the perimeter of the outline of the inflated device--
    may be suitable for vehicles using inflatable curtain systems, it has 
    limitations when applied to vehicles with other types of dynamically 
    deployed systems. For example, the BMW ITS covers a narrower portion of 
    the window opening and B-pillar when
    
    [[Page 69668]]
    
    it inflates. If the definition of ``protected'' target points urged by 
    Mercedes were applied to this system, ``protected'' target areas could 
    be approached and struck from directions other than those perpendicular 
    to the outline of the inflated system, particularly in the case of 
    smaller or out of position occupants. While this limitation is 
    particularly telling in the example of the BMW ITS, it illustrates that 
    the Mercedes methodology assumes that occupants and their heads will be 
    moving along a plane perpendicular to the inflated system. While the 
    agency could adopt a particular methodology for determining which 
    points are protected and to limit its application to those types of 
    systems for which it is suitable, e.g., to inflatable curtain systems, 
    the agency is mindful that manufacturers may choose any number of types 
    and configurations of dynamically deployed head protection systems. We 
    are concerned that were we to adopt a methodology suitable for one 
    system, but not suitable for others, we would potentially place 
    ourselves in the position of having to modify Standard No. 201 on a 
    case-by-case basis. This would add to the complexity of Standard No. 
    201 and would further strain agency resources.
        We are also concerned that if we were to grant the Mercedes 
    petition, we would not be in a position to assess the performance of an 
    inflated dynamic system in protecting occupants in any impact other 
    than a side impact into a rigid pole. As noted above, the August 1998 
    final rule was intended to allow the installation of dynamically 
    deployed head protection systems based on our conclusion that the 
    safety benefits offered by those systems in a single crash mode were 
    sufficient to outweigh any safety losses associated with reducing the 
    impact speed requirements for target points directly over an undeployed 
    system. The Mercedes petition requests NHTSA to assume that all target 
    points ``protected'' by a deployed dynamic system will, when impacted, 
    present a lesser threat of injury than the same points would under the 
    existing standard. The agency does not believe that this assumption is 
    justifiable, particularly since a test for gauging the performance of 
    dynamic systems in protecting the head against impacts with specific 
    targets in the vehicle interior has not yet been developed. While the 
    agency proposed a test in the August 27, 1997 NPRM which could be 
    adapted for this purpose, that test, described in the agency proposal 
    as Option 2, presented many technical challenges. The Option 2 
    proposal, which called for firing the FMH into an inflated dynamic 
    system, could be used as performance test for dynamic systems in 
    protecting ``covered'' target points. However, as reflected by the 
    comments received in response to the NPRM, a large number of complex 
    issues that would have had to be resolved if Option 2 or a variant of 
    Option 2 were to be employed. These issues cannot be resolved quickly.
        Mercedes also urged the agency to adopt its suggested definition of 
    ``protected'' target areas based on an example of the difficulties in 
    attempting to meet certain requirements of Standard No. 201. According 
    to Mercedes, it currently places the D-Ring of the B-Pillar belt 
    anchorage underneath the B-Pillar trim. In order to meet the seat belt 
    anchorage adjustment requirements found in S7.1.2 of Standard No. 208, 
    ``Occupant Crash Protection,'' the D-Ring and anchorage move inside an 
    open space underneath the surface trim. According to Mercedes, adding 
    padding or other countermeasures to meet the 24 km/h (15 mph) impact 
    requirement now applicable to this target area, BP2, would make this 
    design impracticable and require the company to install ``a more 
    aggressive adjustable belt anchorage,'' i.e., one whose D-Ring is not 
    covered by the B-Pillar trim.
        We are not convinced that this example supports the relief Mercedes 
    seeks. As noted above, the August 1998 Final Rule modified Standard No. 
    201 to the extent needed to allow the introduction of dynamic systems. 
    The B-Pillar belt anchorage design employed by Mercedes may have 
    particular characteristics having safety significance, but it is not a 
    component that serves any function in either the storage, deployment or 
    inflation of dynamic systems. Unlike those target locations now subject 
    to reduced in-vehicle-test impact speeds, the use of thicker padding or 
    other countermeasures at this anchorage location would not prevent the 
    installation of a dynamic head protection system.
        We also observe that the Mercedes request that the B-Pillar belt 
    anchorage target, BP2, be tested at 19 km/h (12 mph) in the undeployed 
    test, is identical to its prior request in its comments on the NPRM. We 
    note that, in repeating this request, Mercedes has not submitted any 
    new data or arguments to support the relief it seeks. As we indicated 
    when we adopted the August 1998 final rule, NHTSA is concerned that an 
    adequate definition of points ``protected'' by a dynamic system would 
    be difficult to develop. Moreover, the agency is concerned that 
    Standard No. 201 cannot now adequately test the ability of dynamic 
    systems to ``protect'' certain target points. It should also be noted 
    that Mercedes has not contended that it cannot install other 
    countermeasures on its adjustable belt anchorage that would allow its 
    vehicles to comply.
    
    The Chrysler Petition for Reconsideration
    
        Chrysler submitted a petition for reconsideration objecting to 
    provisions in S6.1 and S6.2, which state that a manufacturer choosing 
    one of the compliance test options must select, not later than the time 
    of certification, which option it is using and may not, after selecting 
    one test option, rely on a different test option to demonstrate 
    compliance. The company argues that the regulatory text in the final 
    rule contains new requirements concerning the selection of options and 
    that the omission of these new requirements from the NPRM deprived 
    Chrysler of an opportunity to comment. Chrysler further alleges that 
    NHTSA, in specifying that a manufacturer must irrevocably select one 
    test option, has not considered the case in which a manufacturer has 
    elected to certify a vehicle to both test options. Chrysler contends 
    that if it chose to present evidence of compliance with both test 
    options to the agency, NHTSA could not refuse to conduct an alternative 
    test. In the company's view, a failure to comply under one test option 
    cannot constitute a noncompliance if the vehicle complies with another 
    optional test.
        In our August 1997 NPRM, we proposed that manufacturers of vehicles 
    equipped with dynamically deployed head impact protection systems would 
    be able to demonstrate compliance with Standard No. 201 through the use 
    of one of three optional tests. In that proposal, the test options were 
    set forth in S6.1 and S6.2. These two sections differ only to the 
    extent that S6.1 is applicable to vehicles manufactured after September 
    1, 1998 and before September 1, 2002, and S6.2 applies to vehicles 
    manufactured after September 1, 2002. Both sections proposed that 
    vehicles ``shall conform, [to one of the proposed optional performance 
    tests] at the manufacturer's option with said option selected prior to, 
    or at the time of, certification of the vehicle.''
        We did not receive any comments objecting to the proposal that 
    manufacturers would have to select one of the test options before or at 
    the time that it certifies the vehicle. As we noted in our discussion 
    in the final rule of situations involving multiple options,
    
    [[Page 69669]]
    
    the agency needs to know which option has been selected by a 
    manufacturer so it can perform the appropriate compliance test. We also 
    noted that the regulatory text in the final rule differed from that 
    contained in the NPRM, as the final rule clarified the requirement that 
    manufacturers selecting a specific test option at the time of 
    certification could not later select a different test option to 
    establish compliance. Accordingly, S6.1 and S6.2 of the regulatory text 
    in the final rule both provide that ``The manufacturer shall select the 
    option by the time it certifies the vehicle and may not thereafter 
    select a different option for the vehicle.''
        Chrysler contends that the addition of language to the proposed 
    rule indicating that manufacturers may not later rely on a different 
    test option constitutes a significant departure from the regulatory 
    text in the proposed rule. We believe that examination of the language 
    in both the proposed rule and the final rule demonstrates that the 
    proposal and the final rule are, for all practical purposes, identical. 
    As proposed in the NPRM, S6.1 and S6.2 indicated that vehicles must 
    conform to one of the proposed test options (emphasis added) and that 
    the selection of the test option must be made prior to or at the time 
    of certification. The final rule substituted the phrase ``the option'' 
    for the proposal's directive that manufacturers must use ``one of the 
    following'' test options. In regard to time at which the single option 
    must be selected, the proposed versions of S6.1 and S6.2 indicated that 
    the selection must be made ``prior to, or at the time of,'' 
    certification while the final rule directed that the option must be 
    selected ``by the time it [the manufacturer] certifies the vehicle.'' 
    To further clarify the agency's position regarding the use of a single 
    test option for certification, S6.1 and S6.2 of the final rule provided 
    that manufacturers ``may not thereafter select a different option for 
    the vehicle.''
        The language of the proposed rule specified two conditions: 
    manufacturers could choose only one test option when certifying a 
    vehicle and manufacturers must make this choice before or at the time 
    they certify their vehicle. Implicit in the proposal was the 
    irrevocability of that choice. The two proposed conditions did not 
    allow for the reliance on a second test option at any time. In both 
    instances, only one test option could be relied upon for certification, 
    and no allowance was made for manufacturers to rely upon another test 
    option after the vehicle was certified.
        Chrysler also argues that we have failed to consider the case in 
    which a manufacturer elects to certify a vehicle to both of the options 
    contained in S6.1 and S6.2 of the final rule. In that event, the 
    company contends that if the manufacturer presents evidence of 
    compliance with both test options to the agency, we could not refuse to 
    conduct both tests to determine compliance. The company reasons that 
    failure to comply with one test option would be immaterial if the 
    vehicle complied with another option.
        We disagree with Chrysler's view. We note that both the proposed 
    rule and the final rule explicitly state that a manufacturer may only 
    choose one option in certifying a vehicle. While nothing in the final 
    rule prevents a manufacturer from attempting to build vehicles that 
    satisfy both options, we note that the primary reason for allowing the 
    pole test option was the assertion by several manufacturers that it 
    would be impossible for vehicles with dynamically deployed head 
    protection systems to meet the FMH test requirements set out in the 
    1995 amendments to the standard. Conversely, vehicles without 
    dynamically deployed head protection systems cannot meet the 
    requirements of the vehicle-to-pole test. For certification purposes, 
    the agency needs to know which single option the manufacturer has 
    chosen.
        In providing optional test procedures in this rule, the agency 
    intended to facilitate the efforts of some manufacturers to use new 
    safety technologies to protect the public. In offering these test 
    options, we did not intend to increase the agency's test burden or, for 
    that matter, those of the manufacturers. Nor did we intend to allow 
    manufacturers to escape the consequences of their failure to comply 
    with an intended compliance option by getting a ``second bite at the 
    apple.'' We fail to see how expanding the test burdens of the agency 
    would represent a sensible allocation of public resources.
        Chrysler's position also assumes that NHTSA has the authority to 
    create test options, but does not have the authority to establish 
    reasonable limitations on their use. The agency believes it to be 
    eminently reasonable to expect that certification be done responsibly 
    and accurately. Indeed, the Vehicle Safety Act provides that a person 
    may not issue a certificate if, exercising reasonable care, the person 
    has reason to know the certificate is false or misleading in a material 
    respect. 15 U.S.C. 30115. Moreover, certification of a vehicle to a 
    particular test option creates certain expectations of performance in 
    both the agency and among consumers. In any event, Chrysler's argument 
    presents a hypothetical question, as vehicles designed to meet one 
    option do not meet the other and, accordingly, a manufacturer would not 
    be able to switch options.
        Thus, for the reasons stated above, NHTSA adheres to its view that 
    when a vehicle has been certified to one option, a failure to comply 
    with the requirements of that option establishes not only that the 
    vehicle has been falsely or improperly certified, but that it also 
    fails to comply with the standard. Of course, the manufacturer of such 
    a noncompliant vehicle may file a petition for an exemption from the 
    recall requirements of the statute (49 U.S.C. 30118-30120) on the basis 
    that the noncompliance is inconsequential to motor vehicle safety (see 
    49 U.S.C. 30118(d) and 30120(h) and 49 CFR Part 556). However, we note 
    that compliance test procedure options are offered for a variety of 
    reasons, and that vehicles or equipment meeting one test option may not 
    provide the same safety benefits as those meeting another test option. 
    See the discussions of safety concerns (II. H) and other issues (II. I) 
    in the August 1998 final rule.
    
    The AAMA Petition for Reconsideration
    
        Section S8.27.4 of the August 1998 final rule provides both 
    temperature and humidity specifications for the test dummy used in the 
    side-to-pole test. AAMA submitted a petition for reconsideration 
    requesting that NHTSA consider eliminating the humidity specification 
    for the vehicle-to-pole crash test option found in Standard No. 201. 
    The organization argued that this provision, which specifies a humidity 
    range at which the test dummy must be maintained during the crash test, 
    should be eliminated due to the difficulty of controlling humidity in 
    the environment in which a full scale test must take place. AAMA 
    explained that it had overlooked this provision in its review of the 
    NPRM and thus failed to indicate in its comments that this particular 
    provision is impracticable. The organization asked that we reconsider 
    our decision to include the humidity range provision in the option. The 
    organization submitted that it would be difficult or impossible for 
    manufacturers to maintain a specific humidity range for the test dummy 
    in the large open spaces where full scale crash testing is performed. 
    AAMA noted that there is no humidity range requirement for similar 
    crash tests in Standard No. 208 and Standard No. 214.
        We believe that AAMA's objection is well founded. The temperature 
    and the humidity ranges proposed in the NPRM
    
    [[Page 69670]]
    
    and incorporated into the final rule were derived from the Hybrid III 
    dummy head/neck certification test procedure. This humidity range 
    specification is not incorporated into other agency full scale crash 
    tests using the Hybrid III dummy head and neck because maintaining a 
    specific humidity range in such testing is not practicable and was 
    inadvertently inserted in the August 1998 final rule. Accordingly, we 
    are removing the humidity range requirement in S8.27.4. Of course, 
    consistent with the agency's longstanding interpretation that when a 
    standard is silent with respect to a particular test condition, 
    vehicles must be able to comply under all conditions (except where the 
    language or the context of the standard indicates otherwise), vehicles 
    must be able to comply with the requirements of the Standard at any 
    humidity level. Therefore, while NHTSA does not expect humidity to have 
    a significant impact on test results, the fact that a manufacturer has 
    conducted a test at one humidity level in which the performance 
    requirements are met will not necessarily be determinative if an 
    agency-conducted test at another humidity level indicates that a 
    vehicle does not comply.
    
    The AIAM Petition for Reconsideration
    
        AIAM submitted a petition for reconsideration requesting that the 
    agency consider modifying the impact speed specified in the final rule 
    for the vehicle-to-pole test. This impact speed, which is set forth in 
    S6.1(b)(3) and S6.2(b)(3), indicates that the vehicle impact with the 
    rigid pole shall take place ``at any velocity up to and including 29 
    kilometers per hour (18 mph).'' AIAM argues that this requirement is 
    unduly burdensome in that it requires testing at all potential vehicle 
    impact speeds of 29 km/h (18 mph) and below, including speeds below 
    those where dynamic head protection systems are intended to deploy and 
    that this burden is so great as to dissuade manufacturers from 
    introducing dynamic head protection systems. AIAM suggested two 
    alternative vehicle test speeds: 27  1.6 km/h (17 
     1 mph), or any velocity between 26 and 29 km/h (16-18 
    mph).
        We agree that sections S6.1(b)(3) and S6.2(b)(3) of the August 1998 
    final rule require vehicles that are certified to the vehicle-to-pole 
    test to satisfy the performance requirements at any vehicle velocity up 
    to and including 29 km/h (18 mph). Upon further review, NHTSA believes 
    it is appropriate for the agency to modify this impact speed 
    requirement to reduce test burdens and to reflect the fact that dynamic 
    systems would not deploy at lower speeds where they would be of 
    doubtful utility.
        The agency's goal in selecting a maximum impact speed for the 
    vehicle-to-pole test was to assure that dynamic head protection systems 
    would provide an appropriate level of benefits in side crashes. As 
    packaging of these systems limited the countermeasures that could be 
    installed in areas directly over an undeployed system, accommodating 
    dynamic systems required that the FMH impact speed for target points 
    located in those areas be reduced. In order to ensure that dynamic head 
    protection systems offered safety benefits that exceeded the reduction 
    in safety represented by these reduced FMH impact speeds, NHTSA 
    specified that they would have to satisfy the applicable injury 
    criteria in a 29 km/h (18 mph) lateral crash of a vehicle into a fixed, 
    narrow object.
        The impact speed requirement for the vehicle-to-pole test must be 
    high enough to ensure that a dynamic system offers demonstrable safety 
    benefits. At the same time, testing at impact speeds below which a 
    dynamic head protection system would deploy or offer any meaningful 
    safety benefits would serve no purpose.
        We have concluded that instead of requiring compliance at all 
    vehicle speeds up to 29 km/h (18 mph) in the vehicle-to-pole test, the 
    agency should specify a range for this impact speed. Accordingly, we 
    are responding to the AIAM petition for reconsideration by amending the 
    impact speed requirement currently found in S6.1(b)(3) and S6.2(b)(3) 
    to specify that the vehicle must satisfy the injury criteria of 1000 
    HIC in vehicle impacts with the rigid pole at any velocity between 24 
    km/h (15 mph) and 29 km/h (18 mph). In specifying this range, the 
    agency is continuing to ensure that dynamic head protection systems 
    offer meaningful safety benefits in relatively severe crashes while 
    simultaneously placing a lower limit on the test impact speed that 
    reduces test burdens and is consistent with facilitating the 
    introduction and use of dynamic systems. The 24 km/h (15 mph) lower 
    limit is, in NHTSA's view, appropriate for ensuring that dynamic 
    systems will deploy and provide safety benefits when they are needed. 
    Use of the 24 km/h (15 mph) speed as a lower bound provides greater 
    assurance that dynamic systems will provide adequate protection in 
    lower speed crashes.
        Research conducted prior to the issuance of the August 1995 final 
    rule establishing Standard No. 201's head impact requirements revealed 
    that when a vehicle experiences an abrupt change in velocity, the head 
    of an occupant of that vehicle experiences, during an interior impact, 
    a smaller change in velocity. For example, when a vehicle experiences a 
    20.1 km/h (13 mph) change in velocity, an occupant's head experiences a 
    16.1 km/h (10 mph) change in velocity. In the August 1995 final rule, 
    the agency established a FMH impact speed--a head speed--of 24 km/h (15 
    mph) as an appropriate impact speed because that speed represented the 
    point at which occupants experience moderate to serious (AIS 2 and AIS 
    3) injuries. If a vehicle experiences a 24 km/h (15 mph) change in 
    velocity when striking a rigid pole, an occupant will experience a 
    smaller change in head velocity of approximately 19.3 km/h (12 mph) in 
    an interior impact. At this speed, impact with an upper interior 
    component would be likely to result in moderate or no injury, i.e., AIS 
    2 or less. We have therefore concluded that setting a lower limit of 24 
    km/h (15 mph) in the rigid pole test is sufficient to ensure that 
    dynamic head protection systems offer safety benefits in relatively 
    severe crashes, while not inappropriately detracting from safety in 
    less severe impacts (i.e., those below 24 km/h (15 mph)).
    
    Conclusion
    
        For the reasons stated above, the petitions for reconsideration 
    submitted by Mercedes and Chrysler are denied. The petitions submitted 
    by AAMA and AIAM are granted and Standard No. 201 is amended 
    accordingly.
    
    III. Rulemaking Analyses and Notices
    
    A. Executive Order 12866 and DOT Regulatory Policies and Procedures
    
        NHTSA has considered the impact of this final rule under E.O. 12866 
    and the Department of Transportation's regulatory policies and 
    procedures. This rule was not reviewed under E.O. 12866, ``Regulatory 
    Planning and Review'' and is not considered significant under the 
    Department of Transportation's regulatory policies and procedures.
        The agency has not prepared a Final Regulatory Evaluation 
    describing the economic and other effects of this rulemaking action as 
    it believes that the amendments in this final rule will reduce costs 
    and that this cost reduction will be minimal. One effect of this action 
    is to eliminate a requirement that a test dummy be maintained at a 
    specified humidity during a full scale crash test. The agency has 
    doubts that any vehicle manufacturer or test facility would, had this 
    requirement remained
    
    [[Page 69671]]
    
    in effect, actually have had the capability to meet the humidity 
    requirements. We believe that elimination of the requirement will not 
    have a significant impact on costs as NHTSA believes that few, if any, 
    manufacturers or test facilities actually attempted to meet the 
    humidity requirement. Similarly, the agency also believes that the 
    reductions in cost associated with the remaining change to the 
    standard, are also minimal. This action changes the required impact 
    speed for a full scale crash test from a wide range--0 to 29 km/h--to a 
    narrower range. While this change clearly reduces the range of speeds 
    at which the test could be run, it is not likely to change how this 
    test would be run. Manufacturers, and the agency itself, are most 
    likely to run compliance tests at the speed or speeds which will most 
    severely test a vehicle's compliance with the standard. In fact, it is 
    most likely that manufacturers will choose to test at or near the test 
    speed used by the agency in its own laboratory test procedure. The 
    narrowing of the test speed set forth in the regulation itself, is not 
    likely to change this practice.
    
    B. Regulatory Flexibility Act
    
        NHTSA has also considered the effects of this final rule under the 
    Regulatory Flexibility Act. I hereby certify that it will not have a 
    significant economic impact on a substantial number of small entities. 
    The amendments contained in this final rule will simplify test 
    procedures and reduce test burdens and costs. Further, the amendments 
    primarily affect passenger car and light truck manufacturers which are 
    not small entities under 5 U.S.C. 605(b). The Small Business 
    Administration's regulations at 13 CFR Part 121 define a small 
    business, in part, as a business entity ``which operates primarily 
    within the United States.'' (13 CFR 121.105(a)). The agency estimates 
    that there are at most five small final stage manufacturers of 
    passenger cars in the U.S. and no small manufacturers of light trucks, 
    producing a combined total of at most 500 cars each year.
        The primary effect of the final rule will be on manufacturers of 
    passenger cars and LTVs. If LTVs are produced with these systems some 
    time in the future and provided as incomplete vehicles to final stage 
    manufacturers, which are generally small businesses, these final stage 
    manufacturers may have to certify compliance. However, as noted above, 
    the amendments in this final rule are limited to changes in test 
    procedures which should reduce test burdens and costs.
        Other entities which qualify as small businesses, small 
    organizations and governmental units will be affected by this rule to 
    the extent that they purchase passenger cars and LTVs. They will not be 
    significantly affected, as the slight potential cost reductions 
    associated with this action should not affect the purchase price of new 
    motor vehicles.
    
    C. National Environmental Policy Act
    
        NHTSA has analyzed this rulemaking action for the purposes of the 
    National Environmental Policy Act. The agency has determined that 
    implementation of this action will not have any significant impact on 
    the quality of the human environment.
    
    D. Executive Order 13132 (Federalism) and Unfunded Mandates Act
    
        The agency has analyzed this rulemaking action in accordance with 
    the principles and criteria set forth in Executive Order 13132. NHTSA 
    has determined that the amendment does not have sufficient federalism 
    implications to warrant application of the requirements of section 6 of 
    the Executive Order to this rule.
        In issuing this final rule to simplify test procedures and 
    requirements for the optional test procedures for dynamic head 
    protections systems, the agency notes, for the purposes of the Unfunded 
    Mandates Act, that it is reducing or eliminating costs. As this 
    rulemaking does not require manufacturers to meet new minimum 
    performance requirements, but modifies aspects of existing optional 
    test procedures, it does not impose new costs.
    
    E. Civil Justice Reform
    
        This amendment does not have any retroactive effect. Under 49 
    U.S.C. 21403, whenever a Federal motor vehicle safety standard is in 
    effect, a State may not adopt or maintain a safety standard applicable 
    to the same aspect of performance which is not identical to the Federal 
    standard, except to the extent that the state requirement imposes a 
    higher level of performance and applies only to vehicles procured for 
    the State's use. 49 U.S.C. 21461 sets forth a procedure for judicial 
    review of final rules establishing, amending or revoking Federal motor 
    vehicle safety standards. That section does not require submission of a 
    petition for reconsideration or other administrative proceedings before 
    parties may file suit in court.
    
    F. National Technology Transfer and Advancement Act
    
        Under the National Technology Transfer and Advancement Act of 1995 
    (NTTAA) (Pub. L. 104-113), ``all Federal agencies and departments shall 
    use technical standards that are developed or adopted by voluntary 
    consensus standards bodies, using such technical standards as a means 
    to carry out policy objectives or activities determined by the agencies 
    and departments.'' This action modifies requirements for a test 
    procedure that does not currently have any counterpart, in a final 
    form, promulgated or accepted by any voluntary consensus bodies.
    
    H. Paperwork Reduction Act
    
        This rule does not contain any collection of information 
    requirements requiring review under the Paperwork Reduction Act of 1995 
    (Pub. L. 104-13).
    
    List of Subjects in 49 CFR Part 571
    
        Imports, Motor vehicle safety, Motor vehicles, Rubber and rubber 
    products, Tires.
        In consideration of the foregoing, 49 CFR part 571 is amended to 
    read as follows:
    
    PART 571--[AMENDED]
    
        1. The authority citation for part 571 continues to read as 
    follows:
    
        Authority: 49 U.S.C. 322, 30111, 30115, 30117, and 30166; 
    delegation of authority at 49 CFR 1.50.
    
        2. Section 571.201 is amended by revising S6.1(b)(3), S6.2(b)(3), 
    and S8.27.4 as follows:
    * * * * *
        S6.1 Vehicles manufactured on or after September 1, 1998 and before 
    September 1, 2002.
    * * * * *
        (a) * * *
        (b) * * *
        (3) Each vehicle shall, when equipped with a dummy test device 
    specified in Part 572, Subpart M, and tested as specified in S8.16 
    through S8.28, comply with the requirements specified in S7 when 
    crashed into a fixed, rigid pole of 254 mm in diameter, at any velocity 
    between 24 kilometers per hour (15 mph) and 29 kilometers per hour (18 
    mph).
    * * * * *
        S6.2 Vehicles manufactured on or after September 1, 2002.
    * * * * *
        (a) * * *
        (b) * * *
        (3) Each vehicle shall, when equipped with a dummy test device 
    specified in Part 572, Subpart M, and tested as specified in S8.16 
    through S8.28, comply with the requirements specified in S7 when 
    crashed into a fixed, rigid pole of 254 mm in diameter, at any
    
    [[Page 69672]]
    
    velocity between 24 kilometers per hour (15 mph) and 29 kilometers per 
    hour (18 mph).
    * * * * *
        S8.27 Anthropomorphic test dummy--vehicle to pole test.
    * * * * *
        S8.27.4 The stabilized temperature of the test dummy at the time of 
    the side impact test shall be at any temperature between 20.6 degrees 
    C. and 22.2 degrees C.
    * * * * *
        Issued on December 6, 1999.
    Rosalyn G. Millman,
    Acting Administrator.
    [FR Doc. 99-32132 Filed 12-13-99; 8:45 am]
    BILLING CODE 4910-59-P
    
    
    

Document Information

Published:
12/14/1999
Department:
National Highway Traffic Safety Administration
Entry Type:
Rule
Action:
Final rule; response to petitions for reconsideration.
Document Number:
99-32132
Pages:
69665-69672 (8 pages)
Docket Numbers:
Docket No. NHTSA-98-3421
PDF File:
99-32132.pdf
CFR: (1)
49 CFR 571