98-33028. Airworthiness Directives; McCauley Propeller Systems Models 2A36C23/84B-0 and 2A36C82/84B-2 Propellers  

  • [Federal Register Volume 63, Number 243 (Friday, December 18, 1998)]
    [Rules and Regulations]
    [Pages 69996-69999]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-33028]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-ANE-34-AD; Amendment 39-10939, AD 98-25-13]
    RIN 2120-AA64
    
    
    Airworthiness Directives; McCauley Propeller Systems Models 
    2A36C23/84B-0 and 2A36C82/84B-2 Propellers
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
    -----------------------------------------------------------------------
    
    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to McCauley Propeller Systems (formerly McCauley 
    Accessory Division, The Cessna Aircraft Company)
    
    [[Page 69997]]
    
    Models 2A36C23/84B-0 and 2A36C82/84B-2 propellers. This action 
    supersedes priority letter AD 89-26-08 that currently requires 
    penetrant inspections for cracks in the propeller blade threaded 
    retention area, and modifying the propeller hub to a red dye filled 
    configuration. This action adds an explanatory note to better define 
    the AD applicability and makes minor adjustments to compliance section 
    language to reflect current AD practice. This amendment is prompted by 
    reports of confusion from operators as to if the AD is applicable to 
    their particular model propeller. The actions specified by this AD are 
    intended to prevent possible cracks in the propeller blade threaded 
    retention area from progressing to blade separation, which can result 
    in loss of aircraft control.
    
    DATES: Effective January 4, 1999.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of January 14, 1999.
        Comments for inclusion in the Rules Docket must be received on or 
    before February 16, 1999.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), New England Region, Office of the Regional 
    Counsel, Attention: Rules Docket No. 98-ANE-34-AD, 12 New England 
    Executive Park, Burlington, MA 01803-5299. Comments may also be sent 
    via the Internet using the following address: ``engineprop@faa.dot.gov''. Comments sent via the Internet must contain 
    the docket number in the subject line.
        The service information referenced in this AD may be obtained from 
    McCauley Propeller Systems, 3535 McCauley Dr., PO Drawer 5053, 
    Vandalia, OH 45377; telephone (937) 890-5246, fax (937) 890-6001. This 
    information may be examined at the FAA, New England Region, Office of 
    the Regional Counsel, 12 New England Executive Park, Burlington, MA; or 
    at the Office of the Federal Register, 800 North Capitol Street, NW., 
    suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Tim Smyth, Aerospace Engineer, Chicago 
    Aircraft Certification Office, FAA, Small Airplane Directorate, 2300 
    East Devon Avenue, Des Plaines, IL 60018; telephone (847) 294-7132; fax 
    (847) 294-7834.
    
    SUPPLEMENTARY INFORMATION: On December 20, 1989, the Federal Aviation 
    Administration (FAA) issued priority letter airworthiness directive 
    (AD) 89-26-08, applicable to McCauley Propeller Systems (formerly 
    McCauley Accessory Division, The Cessna Aircraft Company) Models 
    2A36C23/84B-0 and 2A36C82/84B-2 propellers, which requires penetrant 
    inspections for cracks in the propeller blade threaded retention area, 
    and modifying the propeller hub to a red dye filled configuration. That 
    action was prompted by reports of cracks in the propeller blade 
    threaded retention area. That condition, if not corrected, could result 
    in possible cracks in the propeller blade threaded retention area from 
    progressing to blade separation, which can result in loss of aircraft 
    control.
        Since the issuance of that priority letter AD, the FAA has received 
    reports of confusion from operators as to if the AD is applicable to 
    their particular model propeller.
        The FAA has reviewed and approved the technical contents of 
    McCauley Service Letter (SL) 1989-5, dated November 14, 1989, that 
    describes procedures for propeller disassembly and modification of the 
    propeller hub assembly to red dye filled configuration, and McCauley 
    Service Manual No. 720415, Revision No. 1, dated May 1972, Chapter I, 
    Page 4-6, Paragraph 4-6, that describes procedures for penetrant 
    inspections for cracks in the propeller blade threaded retention area.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other propellers of this same type design, this AD 
    supersedes priority letter AD 89-26-08 to add an explanatory note to 
    better define the AD applicability and makes minor adjustments to 
    compliance section language to reflect current AD practice. The actions 
    are required to be accomplished in accordance with the service 
    information described previously.
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 98-ANE-34-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866. It has been determined further that this 
    action involves an emergency regulation under DOT Regulatory Policies 
    and Procedures (44 FR 11034, February 26, 1979). If it is determined 
    that this emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    [[Page 69998]]
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    98-25-13 McCauley Propeller Systems: Amendment 39-10939. Docket No. 
    98-ANE-34-AD. Supersedes AD 89-26-08.
    
        Applicability: McCauley Propeller Systems (formerly McCauley 
    Accessory Division, The Cessna Aircraft Company) Models 2A36C23/84B-
    0 and 2A36C82/84B-2 propellers installed on, but not limited to, 
    Raytheon (formerly Beech) 35-B33, 35-A33, 35-33, 35-C33, 35-C33A, 
    36, A36, A45, E33, E33A, E33C, F33, F33A, F33C, G33, H35, J35, K35, 
    M35, N35, P35, S35, V35, V35A, V35B Model aircraft, and S35, V35, 
    V35A, V35B series aircraft.
    
        Note 1: This AD applies to each propeller identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For propellers that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (f) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent possible cracks in the propeller blade threaded 
    retention area from progressing to blade separation, which can 
    result in loss of aircraft control, accomplish the following 
    penetrant inspection and modification of the below listed hub 
    models, in accordance with the compliance schedule as indicated, in 
    which hours refer to time-in-service:
    
    ------------------------------------------------------------------------
                                                  Compliance schedule of
                                                 propeller inspection and
                                                       modification
    ------------------------------------------------------------------------
    Propeller hub model 2A36C23-( )-( ),
     regardless of blade model type,
     installed on flight training airplanes
     and/or acrobatic category airplanes:
        Greater than 400 hours or 59         Within the next 100 hours or
         calendar months since last           one (1) calendar month after
         overhaul/penetrant inspection or     the effective date of this AD,
         installed new; or prior time-in-     whichever occurs first.
         service unknown.
        Less than or equal to both 400       Prior to the accumulation of
         hours and 59 calendar months since   500 hours or 60 calendar
         last overhaul/penetrant inspection   months since last overhaul/
         or installed new.                    penetrant inspection or
                                              installed new, whichever
                                              occurs first.
    Propeller hub model 2A36C23-( )-( ),
     regardless of blade model, installed
     on other than flight training
     airplanes and/or acrobatic category
     airplanes:
        Greater than 900 hours or 59         Within the next 200 hours, or
         calendar months since last           at the next annual inspection,
         overhaul/penetrant inspection or     or within 12 calendar months
         installed new; time-in-service       after the effective AD,
         unknown.                             whichever occurs first.
        Less than or equal to both 900       Prior to the accumulation of
         hours and 59 calendar months since   1100 hours or 60 calendar
         last overhaul/penetrant inspection   months since last overhaul/
         or installed new.                    penetrant inspection or
                                              installed new, whichever
                                              occurs first.
    Propeller hub model 2A36C82-( )-( ),
     regardless of blade model installed on
     all category airplanes:
        Greater than 1300 hours or 59        Within the next 200 hours, or
         calendar months since last           at the next annual inspection,
         overhaul/penetrant inspection or     or within 12 calendar months
         installed new; prior time-in         after the effective date of
         service unknown.                     this AD, whichever occurs
                                              first.
        Less than or equal to both 1300      Prior to the accumulation of
         hours and 59 calendar months since   1500 hours or 60 calendar
         last overhaul/penetrant inspection   months since last overhaul/
         or installed new.                    penetrant inspection or
                                              installed new, whichever
                                              occurs first.
    ------------------------------------------------------------------------
    
        Note 2: The parentheses used in the above list indicate the 
    presence or absence of an additional letter(s) which vary the basic 
    hub model designation. These letter(s) define minor changes that do 
    not affect interchangeability or eligibility, and therefore, this AD 
    still applies regardless of whether these letters are present or 
    absent on the hub model designation.
        Note 3: For propellers which have incorporated an oil-filled 
    configuration with red dye and have been designated as hub Model 
    2A36C23-( )-G or Model 2A36C82- ( )-G at initial production; or 
    prior manufactured propellers which have been modified to an oil-
    filled configuration with red dye and reidentified as hub Model 
    2A36C23-( )-( )G or Model 2A36C82-( )-( )G, this airworthiness 
    directive (AD) requires compliance with paragraph (d) only.
        Note 4: Flight training airplanes for purposes of complying with 
    this AD are defined as airplanes which are used currently for flight 
    training instruction.
        Note 5: The ``calendar month'' compliance times stated in this 
    AD allow the performance of the required action to be extended to 
    the last day of the month in which compliance is required. Example, 
    a required inspection and modification of 60 months from last 
    overhaul/penetrant inspection that was performed on December 15, 
    1985, would allow the penetrant inspection and modification to be 
    performed no later than December 31, 1990.
    
        (a) Perform disassembly in accordance with McCauley Service 
    Letter (SL) 1989-5, dated November 14, 1989, and penetrant inspect 
    for cracks in the propeller blade threaded retention area in 
    accordance with McCauley Service Manual No. 720415, Revision No. 1, 
    dated May 1972, Chapter I, Page 4-6, Paragraph 4-6.
        (b) If any indication of a crack is found, prior to further 
    flight, remove propeller assembly and replace with a serviceable 
    unit, complying with paragraph (c) below, or an equivalent initial 
    production oil filled hub Model with red dye.
        (c) Modify propeller hub assembly Model 2A36C23-( )-( ) to Model 
    2A36C23-( )-( )G, and Model 2A36C82-( )-( ) to Model 2A36C82-( )-( 
    )G, as appropriate to contain oil with a red dye and reidentify in 
    accordance with McCauley SL 1989-5, dated November 14, 1989.
        Note 6: The modification of the propeller hub assembly to 
    contain oil with a red dye provides an ``on-condition'' (in-service) 
    means of early crack detection to prevent a blade separation and 
    also improves lubrication and corrosion protection.
    
    
    [[Page 69999]]
    
    
        (d) If red dye is observed in service on hub Models in 
    compliance with paragraph (c), or on an equivalent initial 
    production oil filled hub Model with red dye, before further flight, 
    or if in flight land as soon as practicable, as applicable, 
    determine source of leakage in accordance with McCauley SL 1989-5, 
    dated November 14, 1989. In the event the inspection reveals a 
    crack, remove propeller assembly and replace with a serviceable oil 
    filled hub Model with red dye.
        (e) Report in writing any cracks found to the Manager, Chicago 
    Aircraft Certification Office, within ten (10) days of the 
    inspection. Reporting approved by the Office of Management and 
    Budget under OMB No. 2120-0056.
        (f) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Chicago Aircraft Certification 
    Office. Operators shall submit their requests through an appropriate 
    FAA Principal Maintenance Inspector, who may add comments and then 
    send it to the Manager, Chicago Aircraft Certification Office.
        Note 7: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the Chicago Aircraft Certification 
    Office.
    
        (g) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the requirements of this AD can be accomplished.
        (h) The actions required by this AD shall be accomplished in 
    accordance with the following McCauley service documents:
    
    ------------------------------------------------------------------------
                 Document No.                Page             Date
    ------------------------------------------------------------------------
    Service letter 1989-5A:
      Cover...............................       1  July 16, 1990.
      Section A...........................     1-4  July 16, 1990.
      Section B...........................       1  July 16, 1990.
      Section C...........................       1  July 16, 1990.
      Section D...........................     1-3  July 16, 1990.
      Section E...........................     1-6  July 16, 1990.
      Section F...........................     1-8  July 16, 1990.
      Section G...........................       1  July 16, 1990.
      Section H...........................     1,2  July 16, 1990.
      Section I...........................       1  July 16, 1990.
                                           --------
          Total pages.....................      28  Undated.
    Service manual 720415, Chapter 1......     4-6
          Total pages.....................       1
    ------------------------------------------------------------------------
    
    This incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from McCauley Propeller Systems, 3535 
    McCauley Dr., PO Drawer 5053, Vandalia, OH 45377; telephone (937) 
    890-5246, fax (937) 890-6001. Copies may be inspected at the FAA, 
    New England Region, Office of the Regional Counsel, 12 New England 
    Executive Park, Burlington, MA; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
        (i) This amendment supersedes priority letter AD 89-26-08, 
    issued December 20, 1989.
        (j) This amendment becomes effective on January 4, 1999.
    
        Issued in Burlington, Massachusetts, on December 4, 1998.
    David A. Downey,
    Assistant Manager, Engine and Propeller Directorate, Aircraft 
    Certification Service.
    [FR Doc. 98-33028 Filed 12-17-98; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
1/4/1999
Published:
12/18/1998
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
98-33028
Dates:
Effective January 4, 1999.
Pages:
69996-69999 (4 pages)
Docket Numbers:
Docket No. 98-ANE-34-AD, Amendment 39-10939, AD 98-25-13
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-33028.pdf
CFR: (1)
14 CFR 39.13