96-32434. Airworthiness Directives; Bell Helicopter Textron, Inc. Model 214ST Helicopters  

  • [Federal Register Volume 61, Number 247 (Monday, December 23, 1996)]
    [Proposed Rules]
    [Pages 67503-67505]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-32434]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 94-SW-28-AD]
    
    
    Airworthiness Directives; Bell Helicopter Textron, Inc. Model 
    214ST Helicopters
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    SUMMARY: This document proposes the adoption of a new airworthiness 
    directive (AD) that is applicable to Bell Helicopter Textron, Inc. 
    (BHTI) Model 214ST helicopters. This proposal would require creation of 
    a component history card using a Retirement Index Number (RIN) system; 
    would establish a system for tracking increases to the accumulated RIN; 
    and would establish a maximum accumulated RIN for the pillow block 
    bearing bolts (bearing bolts). This proposal is prompted by fatigue 
    analyses and tests that show certain bearing bolts fail sooner than 
    originally anticipated because of the unanticipated high number of 
    takeoffs and external load lifts utilizing high-power settings in 
    addition to the time-in-service (TIS) accrued under other operating 
    conditions. The actions specified by the proposed AD are intended to 
    prevent fatigue failure of the bearing bolts, which could result in 
    failure of the main rotor system and subsequent loss of control of the 
    helicopter.
    
    DATES: Comments must be received by February 21, 1997.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Office of the Assistant Chief Counsel, Attention: 
    Rules Docket No. 94-SW-28-AD, 2601 Meacham Blvd., Room 663, Fort Worth, 
    Texas 76137. Comments may be inspected at this location between 9:00 
    a.m. and 3:00 p.m., Monday through Friday, except Federal holidays.
        The service information referenced in the proposed rule may be 
    obtained from Bell Helicopter Textron, Inc., Product Support 
    Department, P.O. Box 482, Fort Worth, Texas, 76101.
    
    FOR FURTHER INFORMATION CONTACT: Mr. Charles Harrison, Aerospace 
    Engineer, FAA, Rotorcraft Certification Office, Rotorcraft Directorate, 
    Fort Worth, Texas 76193-0170, telephone (817) 222-5447, fax (817) 222-
    5959.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications should identify the Rules Docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket No. 94-SW28-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, Office of the Assistant Chief Counsel, Attention: Rules 
    Docket No. 94-SW-28-AD, 2601 Meacham Blvd., Room 663, Fort Worth, Texas 
    76137.
    
    [[Page 67504]]
    
    Discussion
    
        This notice proposes the adoption of a new airworthiness directive 
    (AD) that is applicable to BHTI Model 214ST helicopters. This proposal 
    would require, within the next 25 hours TIS after the effective date of 
    this AD, creation of a component history card using the RIN system for 
    certain bearing bolts on the Model 214ST helicopters; a system for 
    tracking increases to the accumulated RIN; and would establish a 
    maximum accumulated RIN of 17,000 for the Model 214ST helicopter 
    bearing bolts. Fatigue analyses and tests by the manufacturer show that 
    certain bearing bolts fail sooner than originally anticipated because 
    of the unanticipated high number of takeoffs and external load lifts 
    utilizing high-power settings in addition to the TIS accrued under 
    other operating conditions. This condition, if not corrected, could 
    result in fatigue failure of the bearing bolts, which could result in 
    failure of the main rotor system and subsequent loss of control of the 
    helicopter.
        The FAA has reviewed BHTI Alert Service Bulletin (ASB) No. 214ST-
    94-69, dated November 7, 1994, which describes procedures for creation 
    of a component history card within the next 25 hours TIS for Model 
    214ST helicopters. The ASB also describes the retirement life as 17,000 
    RIN for the bearing bolts installed on the Model 214ST helicopters.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other BHTI Model 214ST helicopters of the same type 
    design, the proposed AD would require creation of a component history 
    card using the RIN system; a system for tracking increases to the 
    accumulated RIN; and would establish a maximum accumulated RIN of 
    17,000 for the Model 214ST helicopter bearing bolts.
        The FAA estimates that 6 helicopters of U.S. registry would be 
    affected by this proposed AD, and that it would take (1) 24 work hours 
    per helicopter to replace the affected bearing bolts due to the new 
    method of determining the retirement life required by this AD; (2) 2 
    work hours per helicopter to create the component history card or 
    equivalent record (record); (3) 10 work hours per helicopter to 
    maintain the record each year, and that the average labor rate is $60 
    per work hour. Required parts would cost approximately $2,000 per 
    helicopter. Based on these figures, the total cost impact of the 
    proposed AD on U.S. operators for the first year is estimated to be 
    $7,760 and each subsequent year to be $7,160. These costs assume 
    replacement of the bearing bolts in one-sixth of the fleet each year, 
    creation and maintenance of the records for all the fleet the first 
    year, and creation of one-sixth of the fleet's records and maintenance 
    of the records for all the fleet each subsequent year.
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation (1) is not a ``significant regulatory action'' under 
    Executive Order 12866; (2) is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant economic impact, 
    positive or negative, on a substantial number of small entities under 
    the criteria of the Regulatory Flexibility Act. A copy of the draft 
    regulatory evaluation prepared for this action is contained in the 
    Rules Docket. A copy of it may be obtained by contacting the Rules 
    Docket at the location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    The Proposed Amendment
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 USC 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding a new airworthiness directive 
    to read as follows:
    
    Bell Helicopter Textron Inc.: Docket No. 94-SW-28-AD.
    
        Applicability: All Model 214ST helicopters with pillow block 
    bearing bolts (bearing bolts), part number (P/N) 20-057-12-48D or -
    50D, installed, certificated in any category.
    
        Note 1: This AD applies to each helicopter identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For helicopters that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must use the authority 
    provided in paragraph (e) to request approval from the FAA. This 
    approval may address either no action, if the current configuration 
    eliminates the unsafe condition, or different actions necessary to 
    address the unsafe condition described in this AD. Such a request 
    should include an assessment of the effect of the changed 
    configuration on the unsafe condition addressed by this AD. In no 
    case does the presence of any modification, alteration, or repair 
    remove any helicopter from the applicability of this AD.
    
        Compliance: Required within 25 hours time-in-service (TIS) after 
    the effective date of this AD, unless accomplished previously.
        To prevent fatigue failure of the bearing bolts, which could 
    result in failure of the main rotor system and subsequent loss of 
    control of the helicopter, accomplish the following:
        (a) Create a component history card or an equivalent record for 
    the bearing bolts, P/N 20-057-12-48D or -50D.
        (b) To determine the accumulated RIN to date on parts in 
    service, multiply the factored flight hour total to date by 13.6 
    (round-off the result to the next higher whole number). Record on 
    the component history card the accumulated Retirement Index Number 
    (RIN).
    
        Note 2: Bell Helicopter Textron, Inc. Alert Service Bulletin 
    214ST-94-69, dated November 7, 1994, pertains to this AD.
    
        (c) After compliance with paragraphs (a) and (b) of this AD, 
    during each operation thereafter, maintain a count of each takeoff 
    and external load lift performed, and at the end of each day's 
    operations, increase the accumulated RIN on the component history 
    cards as follows:
        (1) Increase the RIN by 2 for each takeoff.
        (2) Increase the RIN by 2 for each external load lift or, 
    increase the RIN by 4 for each external load lift operation in which 
    the load is picked up at a higher elevation and released at a lower 
    elevation, and the difference in elevation between the pickup point 
    and the release point is 200 feet or greater.
        (d) Remove the bearing bolts from service on or before attaining 
    an accumulated RIN of 17,000. If any of the four bearing bolts are 
    replaced based on condition, then all four bolts must be replaced at 
    that time. The bolts are no longer retired based upon flight hours. 
    This AD revises the Airworthiness Limitations section of the 
    maintenance manual by establishing a new retirement life for the 
    bearing bolts of 17,000 RIN.
        (e) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Rotorcraft Certification Office, 
    FAA, Rotorcraft Directorate. Operators shall submit their requests 
    through an FAA Principal Maintenance Inspector, who may concur or 
    comment and then send it to the Manager, Rotorcraft Certification 
    Office.
    
    
    [[Page 67505]]
    
    
        Note 3: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Rotorcraft Certification Office.
    
        (f) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the helicopter to a location where 
    the requirements of this AD can be accomplished.
    
        Issued in Fort Worth, Texas, on December 9, 1996.
    Eric Bries,
    Manager, Rotorcraft Directorate, Aircraft Certification Service.
    [FR Doc. 96-32434 Filed 12-20-96; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Published:
12/23/1996
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
96-32434
Dates:
Comments must be received by February 21, 1997.
Pages:
67503-67505 (3 pages)
Docket Numbers:
Docket No. 94-SW-28-AD
PDF File:
96-32434.pdf
CFR: (1)
14 CFR 39.13