97-33639. International Conference on Harmonisation; Guidance on Impurities: Residual Solvents  

  • [Federal Register Volume 62, Number 247 (Wednesday, December 24, 1997)]
    [Notices]
    [Pages 67377-67388]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 97-33639]
    
    
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    DEPARTMENT OF HEALTH AND HUMAN SERVICES
    
    Food and Drug Administration
    [Docket No. 97D-0148]
    
    
    International Conference on Harmonisation; Guidance on 
    Impurities: Residual Solvents
    
    AGENCY: Food and Drug Administration, HHS.
    
    ACTION: Notice.
    
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    SUMMARY: The Food and Drug Administration (FDA) is publishing a 
    guidance entitled ``Q3C Impurities:
    
    [[Page 67378]]
    
     Residual Solvents.'' The guidance was prepared under the auspices of 
    the International Conference on Harmonisation of Technical Requirements 
    for Registration of Pharmaceuticals for Human Use (ICH). The guidance 
    recommends acceptable amounts of residual solvents in pharmaceuticals 
    for the safety of the patient, and recommends the use of less toxic 
    solvents in the manufacture of drug substances and dosage forms.
    
    DATES: Effective December 24, 1997. Submit written comments at any 
    time.
    
    ADDRESSES: Submit written comments on the guidance to the Dockets 
    Management Branch (HFA-305), Food and Drug Administration, 12420 
    Parklawn Dr., rm. 1-23, Rockville, MD 20857. Copies of the guidance are 
    available from the Drug Information Branch (HFD-210), Center for Drug 
    Evaluation and Research, Food and Drug Administration, 5600 Fishers 
    Lane, Rockville, MD 20857, 301-827-4573.
    
    FOR FURTHER INFORMATION CONTACT:
        Regarding the guidance: John J. Gibbs, Center for Drug Evaluation 
    and Research (HFD-820), Food and Drug Administration, 5600 Fishers 
    Lane, Rockville, MD 20857, 301-827-6430.
        Regarding ICH: Janet J. Showalter, Office of Health Affairs (HFY-
    20), Food and Drug Administration, 5600 Fishers Lane, Rockville, MD 
    20857, 301-827-0864.
    
    SUPPLEMENTARY INFORMATION: In recent years, many important initiatives 
    have been undertaken by regulatory authorities and industry 
    associations to promote international harmonization of regulatory 
    requirements. FDA has participated in many meetings designed to enhance 
    harmonization and is committed to seeking scientifically based 
    harmonized technical procedures for pharmaceutical development. One of 
    the goals of harmonization is to identify and then reduce differences 
    in technical requirements for drug development among regulatory 
    agencies.
        ICH was organized to provide an opportunity for tripartite 
    harmonization initiatives to be developed with input from both 
    regulatory and industry representatives. FDA also seeks input from 
    consumer representatives and others. ICH is concerned with 
    harmonization of technical requirements for the registration of 
    pharmaceutical products among three regions: The European Union, Japan, 
    and the United States. The six ICH sponsors are the European 
    Commission, the European Federation of Pharmaceutical Industries 
    Associations, the Japanese Ministry of Health and Welfare, the Japanese 
    Pharmaceutical Manufacturers Association, the Centers for Drug 
    Evaluation and Research (CDER) and Biologics Evaluation and Research 
    (CBER), FDA, and the Pharmaceutical Research and Manufacturers of 
    America. The ICH Secretariat, which coordinates the preparation of 
    documentation, is provided by the International Federation of 
    Pharmaceutical Manufacturers Associations (IFPMA).
        The ICH Steering Committee includes representatives from each of 
    the ICH sponsors and the IFPMA, as well as observers from the World 
    Health Organization, the Canadian Health Protection Branch, and the 
    European Free Trade Area.
        In the Federal Register of May 2, 1997 (62 FR 24302), FDA published 
    a draft tripartite guideline entitled ``Impurities: Residual Solvents'' 
    (Q3C). The notice gave interested persons an opportunity to submit 
    comments by June 16, 1997.
        After consideration of the comments received and revisions to the 
    guidance, a final draft of the guidance was submitted to the ICH 
    Steering Committee and endorsed by the three participating regulatory 
    agencies on July 17, 1997.
        In accordance with FDA's Good Guidance Practices (62 FR 8961, 
    February 27, 1997), this document has been designated a guidance, 
    rather than a guideline.
        Residual solvents in pharmaceuticals are organic volatile chemicals 
    that are used or produced in the synthesis of drug substances or 
    excipients, or in the preparation of drug products. They are not 
    completely removed by practical manufacturing techniques. The guidance 
    recommends acceptable amounts of residual solvents in pharmaceuticals 
    for the safety of the patient. The guidance recommends the use of less 
    toxic solvents and describes levels considered to be toxicologically 
    acceptable for some residual solvents. The guidance applies to residual 
    solvents in drug substances, excipients, and drug products, and to all 
    dosage forms and routes of administration. The guidance does not apply 
    to potential new drug substances, excipients, or drug products used 
    during the clinical research stages of development, nor does it apply 
    to existing marketed drug products.
        This guidance represents the agency's current thinking on 
    acceptable amounts of residual solvents in pharmaceuticals. It does not 
    create or confer any rights for or on any person and does not operate 
    to bind FDA or the public. An alternative approach may be used if such 
    approach satisfies the requirements of the applicable statute, 
    regulations, or both.
        As with all of FDA's guidances, the public is encouraged to submit 
    written comments with new data or other new information pertinent to 
    this guidance. The comments in the docket will be periodically 
    reviewed, and, where appropriate, the guidance will be amended. The 
    public will be notified of any such amendments through a notice in the 
    Federal Register.
        Interested persons may, at any time, submit written comments on the 
    guidance to the Dockets Management Branch (address above). Two copies 
    of any comments are to be submitted, except that individuals may submit 
    one copy. Comments are to be identified with the docket number found in 
    brackets in the heading of this document. The guidance and received 
    comments may be seen in the office above between 9 a.m. and 4 p.m., 
    Monday through Friday. An electronic version of this guidance is 
    available on the Internet (http://www.fda.gov/cder/guidance.htm).
        The text of the guidance follows:
    
    Q3C Impurities: Residual Solvents \1\
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        \1\ This guidance represents the agency's current thinking on 
    acceptable amounts of residual solvents in pharmaceuticals. It does 
    not create or confer any rights for or on any person and does not 
    operate to bind FDA or the public. An alternative approach may be 
    used if such approach satisfies the requirements of the applicable 
    statute, regulations, or both.
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    1. Introduction
    
        The objective of this guidance is to recommend acceptable 
    amounts for residual solvents in pharmaceuticals for the safety of 
    the patient. The guidance recommends use of less toxic solvents and 
    describes levels considered to be toxicologically acceptable for 
    some residual solvents.
        Residual solvents in pharmaceuticals are defined here as organic 
    volatile chemicals that are used or produced in the manufacture of 
    drug substances or excipients, or in the preparation of drug 
    products. The solvents are not completely removed by practical 
    manufacturing techniques. Appropriate selection of the solvent for 
    the synthesis of drug substance may enhance the yield, or determine 
    characteristics such as crystal form, purity, and solubility. 
    Therefore, the solvent may sometimes be a critical parameter in the 
    synthetic process. This guidance does not address solvents 
    deliberately used as excipients nor does it address solvates. 
    However, the content of solvents in such products should be 
    evaluated and justified.
        Since there is no therapeutic benefit from residual solvents, 
    all residual solvents should be removed to the extent possible to 
    meet product specifications, good manufacturing practices, or other 
    quality-based requirements. Drug products should contain
    
    [[Page 67379]]
    
    no higher levels of residual solvents than can be supported by 
    safety data. Some solvents that are known to cause unacceptable 
    toxicities (Class 1, Table 1) should be avoided in the production of 
    drug substances, excipients, or drug products unless their use can 
    be strongly justified in a risk-benefit assessment. Some solvents 
    associated with less severe toxicity (Class 2, Table 2) should be 
    limited in order to protect patients from potential adverse effects. 
    Ideally, less toxic solvents (Class 3, Table 3) should be used where 
    practical. The complete list of solvents included in this guidance 
    is given in Appendix 1.
        The lists are not exhaustive and other solvents can be used and 
    later added to the lists. Recommended limits of Class 1 and 2 
    solvents or classification of solvents may change as new safety data 
    becomes available. Supporting safety data in a marketing application 
    for a new drug product containing a new solvent may be based on 
    concepts in this guidance or the concept of qualification of 
    impurities as expressed in the guidance for drug substance (Q3A, 
    Impurities in New Drug Substances) or drug product (Q3B, Impurities 
    in New Drug Products), or all three guidances.
    
    2. Scope of the Guidance
    
        Residual solvents in drug substances, excipients, and drug 
    products are within the scope of this guidance. Therefore, testing 
    should be performed for residual solvents when production or 
    purification processes are known to result in the presence of such 
    solvents. It is only considered necessary to test for solvents that 
    are used or produced in the manufacture or purification of drug 
    substances, excipients, or drug products. Although manufacturers may 
    choose to test the drug product, a cumulative method may be used to 
    calculate the residual solvent levels in the drug product from the 
    levels in the ingredients used to produce the drug product. If the 
    calculation results in a level equal to or below that recommended in 
    this guidance, no testing of the drug product for residual solvents 
    need be considered. If, however, the calculated level is above the 
    recommended level, the drug product should be tested to ascertain 
    whether the formulation process has reduced the relevant solvent 
    level to within the acceptable amount. Drug product should also be 
    tested if a solvent is used during its manufacture.
        This guidance does not apply to potential new drug substances, 
    excipients, or drug products used during the clinical research 
    stages of development, nor does it apply to existing marketed drug 
    products.
        The guidance applies to all dosage forms and routes of 
    administration. Higher levels of residual solvents may be acceptable 
    in certain cases such as short-term (30 days or less) or topical 
    application. Justification for these levels should be made on a 
    case-by-case basis.
        See Appendix 2 of this document for additional background 
    information related to residual solvents.
    
    3. General Principles
    
    3.1 Classification of Residual Solvents by Risk Assessment
    
        The term ``tolerable daily intake'' (TDI) is used by the 
    International Program on Chemical Safety (IPCS) to describe exposure 
    limits of toxic chemicals and the term ``acceptable daily intake'' 
    (ADI) is used by the World Health Organization (WHO) and other 
    national and international health authorities and institutes. The 
    new term ``permitted daily exposure'' (PDE) is defined in the 
    present guidance as a pharmaceutically acceptable intake of residual 
    solvents to avoid confusion of differing values for ADI's of the 
    same substance.
        Residual solvents assessed in this guidance are listed in 
    Appendix 1 by common names and structures. They were evaluated for 
    their possible risk to human health and placed into one of three 
    classes as follows:
        Class 1 solvents: Solvents to be avoided--
        Known human carcinogens, strongly suspected human carcinogens, 
    and environmental hazards.
        Class 2 solvents: Solvents to be limited--
        Nongenotoxic animal carcinogens or possible causative agents of 
    other irreversible toxicity such as neurotoxicity or teratogenicity.
        Solvents suspected of other significant but reversible 
    toxicities.
        Class 3 solvents: Solvents with low toxic potential--
        Solvents with low toxic potential to man; no health-based 
    exposure limit is needed. Class 3 solvents have PDE's of 50 
    milligrams (mg) or more per day.
    
    3.2 Methods for Establishing Exposure Limits
    
        The method used to establish permitted daily exposures for 
    residual solvents is presented in Appendix 3. Summaries of the 
    toxicity data that were used to establish limits are published in 
    Pharmeuropa, Vol. 9, No. 1, Supplement, April 1997.
    
    3.3 Options for Describing Limits of Class 2 Solvents
    
        Two options are available when setting limits for Class 2 
    solvents.
        Option 1: The concentration limits in parts per million (ppm) 
    stated in Table 2 can be used. They were calculated using equation (1) 
    below by assuming a product mass of 10 grams (g) administered daily.
    [GRAPHIC] [TIFF OMITTED] TN24DE97.015
    
    Here, PDE is given in terms of mg/day and dose is given in g/day.
        These limits are considered acceptable for all substances, 
    excipients, or products. Therefore, this option may be applied if 
    the daily dose is not known or fixed. If all excipients and drug 
    substances in a formulation meet the limits given in Option 1, then 
    these components may be used in any proportion. No further 
    calculation is necessary provided the daily dose does not exceed 10 
    g. Products that are administered in doses greater than 10 g per day 
    should be considered under Option 2.
        Option 2: It is not considered necessary for each component of 
    the drug product to comply with the limits given in Option 1. The 
    PDE in terms of mg/day as stated in Table 2 can be used with the 
    known maximum daily dose and equation (1), as shown in Option 1 in 
    the previous paragraph, to determine the concentration of residual 
    solvent allowed in drug product. Such limits are considered 
    acceptable provided that it has been demonstrated that the residual 
    solvent has been reduced to the practical minimum. The limits should 
    be realistic in relation to analytical precision, manufacturing 
    capability, and reasonable variation in the manufacturing process 
    and the limits should reflect contemporary manufacturing standards.
        Option 2 may be applied by adding the amounts of a residual 
    solvent present in each of the components of the drug product. The 
    sum of the amounts of solvent per day should be less than that given 
    by the PDE.
        Consider an example of the use of Option 1 and Option 2 applied 
    to acetonitrile in a drug product. The permitted daily exposure to 
    acetonitrile is 4.1 mg per day; thus, the Option 1 limit is 410 ppm. 
    The maximum administered daily mass of a drug product is 5.0 g, and 
    the drug product contains two excipients. The composition of the 
    drug product and the calculated maximum content of residual 
    acetonitrile are given in the following table.
    
                                                                            
    ------------------------------------------------------------------------
                           Amount in        Acetonitrile                    
        Component         formulation          content       Daily exposure 
    ------------------------------------------------------------------------
    Drug substance     0.3 g              800 ppm           0.24 mg         
    Excipient 1        0.9 g              400 ppm           0.36 mg         
    Excipient 2        3.8 g              800 ppm           3.04 mg         
    Drug product       5.0 g              728 ppm           3.64 mg         
    ------------------------------------------------------------------------
    
        Excipient 1 meets the Option 1 limit, but the drug substance, 
    excipient 2, and drug product do not meet the Option 1 limit. 
    Nevertheless, the product meets the Option 2 limit of 4.1 mg per day 
    and thus conforms to the recommendations in this guidance.
    
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        Consider another example using acetonitrile as residual solvent. 
    The maximum administered daily mass of a drug product is 5.0 g, and 
    the drug product contains two excipients. The composition of the 
    drug product and the calculated maximum content of residual 
    acetonitrile are given in the following table.
    
                                                                            
    ------------------------------------------------------------------------
                          Amount in        Acetonitrile                     
        Component        formulation          content        Daily exposure 
    ------------------------------------------------------------------------
    Drug substance    0.3 g                 800 ppm         0.24 mg         
    Excipient 1       0.9 g               2,000 ppm         1.80 mg         
    Excipient 2       3.8 g                 800 ppm         3.04 mg         
    Drug product      5.0 g               1,016 ppm         5.08 mg         
    ------------------------------------------------------------------------
    
        In this example, the product meets neither the Option 1 nor the 
    Option 2 limit according to this summation. The manufacturer could 
    test the drug product to determine if the formulation process 
    reduced the level of acetonitrile. If the level of acetonitrile was 
    not reduced during formulation to the allowed limit, then the 
    manufacturer of the drug product should take other steps to reduce 
    the amount of acetonitrile in the drug product. If all of these 
    steps fail to reduce the level of residual solvent, in exceptional 
    cases the manufacturer could provide a summary of efforts made to 
    reduce the solvent level to meet the guidance value, and provide a 
    risk-benefit analysis to support allowing the product to be utilized 
    with residual solvent at a higher level.
    
    3.4 Analytical Procedures
    
        Residual solvents are typically determined using chromatographic 
    techniques such as gas chromatography. Any harmonized procedures for 
    determining levels of residual solvents as described in the 
    pharmacopoeias should be used, if feasible. Otherwise, manufacturers 
    would be free to select the most appropriate validated analytical 
    procedure for a particular application. If only Class 3 solvents are 
    present, a nonspecific method such as loss on drying may be used.
        Validation of methods for residual solvents should conform to 
    ICH guidances ``Q2A Text on Validation of Analytical Procedures'' 
    and ``Q2B Validation of Analytical Procedures: Methodology.''
    
    3.5 Reporting Levels of Residual Solvents
    
        Manufacturers of pharmaceutical products need certain 
    information about the content of residual solvents in excipients or 
    drug substances in order to meet the criteria of this guidance. The 
    following statements are given as acceptable examples of the 
    information that could be provided from a supplier of excipients or 
    drug substances to a pharmaceutical manufacturer. The supplier might 
    choose one of the following as appropriate:
      Only Class 3 solvents are likely to be present. Loss on 
    drying is less than 0.5 percent.
      Only Class 2 solvents X, Y, * * * are likely to be 
    present. All are below the Option 1 limit. (Here the supplier would 
    name the Class 2 solvents represented by X, Y, * * * .)
      Only Class 2 solvents X, Y, * * * and Class 3 solvents are 
    likely to be present. Residual Class 2 solvents are below the Option 
    1 limit and residual Class 3 solvents are below 0.5 percent.
        If Class 1 solvents are likely to be present, they should be 
    identified and quantified.
        ``Likely to be present'' refers to the solvent used in the final 
    manufacturing step and to solvents that are used in earlier 
    manufacturing steps and not removed consistently by a validated 
    process.
        If solvents of Class 2 or Class 3 are present at greater than 
    their Option 1 limits or 0.5 percent, respectively, they should be 
    identified and quantified.
    
    4. Limits of Residual Solvents
    
    4.1 Solvents to Be Avoided
    
        Solvents in Class 1 should not be employed in the manufacture of 
    drug substances, excipients, and drug products because of their 
    unacceptable toxicity or their deleterious environmental effect. 
    However, if their use is unavoidable in order to produce a drug 
    product with a significant therapeutic advance, then their levels 
    should be restricted as shown in Table 1, unless otherwise 
    justified. The solvent 1,1,1-Trichloroethane is included in Table 1 
    because it is an environmental hazard. The stated limit of 1,500 ppm 
    is based on a review of the safety data.
    
              Table 1.--Class 1 Solvents in Pharmaceutical Products         
                        (Solvents That Should Be Avoided)                   
    ------------------------------------------------------------------------
                                  Concentration                             
             Solvent               limit (ppm)              Concern         
    ------------------------------------------------------------------------
    Benzene                              2         Carcinogen               
    Carbon tetrachloride                 4         Toxic and environmental  
                                                    hazard                  
    1,2-Dichloroethane                   5         Toxic                    
    1,1-Dichloroethene                   8         Toxic                    
    1,1,1-Trichloroethane            1,500         Environmental hazard     
    ------------------------------------------------------------------------
    
    4.2 Solvents to Be Limited
    
        Solvents in Table 2 should be limited in pharmaceutical products 
    because of their inherent toxicity. PDE's are given to the nearest 0.1 
    mg/day, and concentrations are given to the nearest 10 ppm. The stated 
    values do not reflect the necessary analytical precision of 
    determination. Precision should be determined as part of the validation 
    of the method.
    
              Table 2.--Class 2 Solvents in Pharmaceutical Products         
    ------------------------------------------------------------------------
                                                               Concentration
                     Solvent                   PDE (mg/day)     limit (ppm) 
    ------------------------------------------------------------------------
    Acetonitrile                                    4.1           410       
    Chlorobenzene                                   3.6           360       
    Chloroform                                      0.6            60       
    Cyclohexane                                    38.8         3,880       
    1,2-Dichloroethene                             18.7         1,870       
    
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    Dichloromethane                                 6.0           600       
    1,2-Dimethoxyethane                             1.0           100       
    N,N-Dimethylacetamide                          10.9         1,090       
    N,N-Dimethylformamide                           8.8           880       
    1,4-Dioxane                                     3.8           380       
    2-Ethoxyethanol                                 1.6           160       
    Ethyleneglycol                                  6.2           620       
    Formamide                                       2.2           220       
    Hexane                                          2.9           290       
    Methanol                                       30.0         3,000       
    2-Methoxyethanol                                0.5            50       
    Methylbutyl ketone                              0.5            50       
    Methylcyclohexane                              11.8         1,180       
    N-Methylpyrrolidone                            48.4         4,840       
    Nitromethane                                    0.5            50       
    Pyridine                                        2.0           200       
    Sulfolane                                       1.6           160       
    Tetralin                                        1.0           100       
    Toluene                                         8.9           890       
    1,1,2-Trichloroethene                           0.8            80       
    Xylene\1\                                      21.7         2,170       
    ------------------------------------------------------------------------
    \1\ Usually 60% m-xylene, 14% p-xylene, 9% o-xylene with 17% ethyl      
      benzene.                                                              
    
    4.3 Solvents with Low Toxic Potential
    
        Solvents in Class 3 (shown in Table 3) may be regarded as less 
    toxic and of lower risk to human health. Class 3 includes no solvent 
    known as a human health hazard at levels normally accepted in 
    pharmaceuticals. However, there are no long-term toxicity or 
    carcinogenicity studies for many of the solvents in Class 3. Available 
    data indicate that they are less toxic in acute or short-term studies 
    and negative in genotoxicity studies. It is considered that amounts of 
    these residual solvents of 50 mg per day or less (corresponding to 
    5,000 ppm or 0.5 percent under Option 1) would be acceptable without 
    justification. Higher amounts may also be acceptable provided they are 
    realistic in relation to manufacturing capability and good 
    manufacturing practice (GMP).
    
       Table 3.--Class 3 Solvents Which Should Be Limited by GMP or Other   
                           Quality-Based Requirements                       
                                                                            
                                                                            
    ------------------------------------------------------------------------
    Acetic acid                          Heptane                            
    Acetone                              Isobutyl acetate                   
    Anisole                              Isopropyl acetate                  
    1-Butanol                            Methyl acetate                     
    2-Butanol                            3-Methyl-1-butanol                 
    Butyl acetate                        Methylethyl ketone                 
    tert-Butylmethyl ether               Methylisobutyl ketone              
    Cumene                               2-Methyl-1-propanol                
    Dimethyl sulfoxide                   Pentane                            
    Ethanol                              1-Pentanol                         
    Ethyl acetate                        1-Propanol                         
    Ethyl ether                          2-Propanol                         
    Ethyl formate                        Propyl acetate                     
    Formic acid                          Tetrahydrofuran                    
    ------------------------------------------------------------------------
    
    4.4 Solvents for Which No Adequate Toxicological Data Were Found
    
        The following solvents (Table 4) may also be of interest to 
    manufacturers of excipients, drug substances, or drug products. 
    However, no adequate toxicological data on which to base a PDE were 
    found. Manufacturers should supply justification for residual levels 
    of these solvents in pharmaceutical products.
    
     Table 4.--Solvents for Which No Adequate Toxicological Data Were Found 
                                                                            
                                                                            
    ------------------------------------------------------------------------
    1,1-Diethoxypropane                  Methylisopropyl ketone             
    1,1-Dimethoxymethane                 Methyltetrahydrofuran              
    2,2-Dimethoxypropane                 Petroleum ether                    
    Isooctane                            Trichloroacetic acid               
    Isopropyl ether                      Trifluoroacetic acid               
    ------------------------------------------------------------------------
    
    
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    Glossary
    
        Genotoxic carcinogens: Carcinogens that produce cancer by 
    affecting genes or chromosomes.
        LOEL: Abbreviation for lowest-observed effect level.
        Lowest-observed effect level: The lowest dose of substance in a 
    study or group of studies that produces biologically significant 
    increases in frequency or severity of any effects in the exposed 
    humans or animals.
        Modifying factor: A factor determined by professional judgment 
    of a toxicologist and applied to bioassay data to relate that data 
    safely to humans.
        Neurotoxicity: The ability of a substance to cause adverse 
    effects on the nervous system.
        NOEL: Abbreviation for no-observed-effect level.
        No-observed-effect level: The highest dose of substance at which 
    there are no biologically significant increases in frequency or 
    severity of any effects in the exposed humans or animals.
        PDE: Abbreviation for permitted daily exposure.
        Permitted daily exposure: The maximum acceptable intake per day 
    of residual solvent in pharmaceutical products.
        Reversible toxicity: The occurrence of harmful effects that are 
    caused by a substance and which disappear after exposure to the 
    substance ends.
        Strongly suspected human carcinogen: A substance for which there 
    is no epidemiological evidence of carcinogenesis but there are 
    positive genotoxicity data and clear evidence of carcinogenesis in 
    rodents.
        Teratogenicity: The occurrence of structural malformations in a 
    developing fetus when a substance is administered during pregnancy.
    
    BILLING CODE 4160-01-F
    
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    Appendix 1. List of Solvents Included in the Guidance
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    BILLING CODE 4160-01-F
    
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    Appendix 2. Additional Background
    
    A2.1 Environmental Regulation of Organic Volatile Solvents
    
        Several of the residual solvents frequently used in the 
    production of pharmaceuticals are listed as toxic chemicals in 
    Environmental Health Criteria (EHC) monographs and the Integrated 
    Risk Information System (IRIS). The objectives of such groups as the 
    IPCS, the U.S. Environmental Protection Agency (EPA), and FDA 
    include the determination of acceptable exposure levels. The goal is 
    protection of human health and maintenance of environmental 
    integrity against the possible deleterious effects of chemicals 
    resulting from long-term environmental exposure. The methods 
    involved in the estimation of maximum safe exposure limits are 
    usually based on long-term studies. When long-term study data are 
    unavailable, shorter term study data can be used with modification 
    of the approach such as use of larger safety factors. The approach 
    described therein relates primarily to long-term or lifetime 
    exposure of the general population in the ambient environment, i.e., 
    ambient air, food, drinking water, and other media.
    
    A2.2 Residual Solvents in Pharmaceuticals
    
        Exposure limits in this guidance are established by referring to 
    methodologies and toxicity data described in EHC and IRIS 
    monographs. However, some specific assumptions about residual 
    solvents to be used in the synthesis and formulation of 
    pharmaceutical products should be taken into account in establishing 
    exposure limits. They are as follows:
        (1) Patients (not the general population) use pharmaceuticals to 
    treat their diseases or for prophylaxis to prevent infection or 
    disease.
        (2) The assumption of lifetime patient exposure is not necessary 
    for most pharmaceutical products but may be appropriate as a working 
    hypothesis to reduce risk to human health.
        (3) Residual solvents are unavoidable components in 
    pharmaceutical production and will often be a part of drug products.
        (4) Residual solvents should not exceed recommended levels 
    except in exceptional circumstances.
        (5) Data from toxicological studies that are used to determine 
    acceptable levels for residual solvents should have been generated 
    using appropriate protocols such as those described, for example, by 
    the Organization for Cooperation and Development, EPA, and the FDA 
    Red Book.
    
    Appendix 3. Methods for Establishing Exposure Limits
    
        The Gaylor-Kodell method of risk assessment (Gaylor, D. W., and 
    R. L. Kodell, ``Linear Interpolation Algorithm for Low Dose 
    Assessment of Toxic Substance,'' Journal of Environmental Pathology 
    and Toxicology, 4:305, 1980) is appropriate for Class 1 carcinogenic 
    solvents. Only in cases where reliable carcinogenicity data are 
    available should extrapolation by the use of mathematical models be 
    applied to setting exposure limits. Exposure limits for Class 1 
    solvents could be determined with the use of a large safety factor 
    (i.e., 10,000 to 100,000) with respect to the NOEL. Detection and 
    quantitation of these solvents should be by state-of-the-art 
    analytical techniques.
        Acceptable exposure levels in this guidance for Class 2 solvents 
    were established by calculation of PDE values according to the 
    procedures for setting exposure limits in pharmaceuticals 
    (Pharmacopeial Forum, Nov-Dec 1989), and the method adopted by IPCS 
    for Assessing Human Health Risk of Chemicals (EHC 170, WHO, 1994). 
    These methods are similar to those used by the U.S. EPA (IRIS) and 
    the U.S. FDA (Red Book) and others. The method is outlined here to 
    give a better understanding of the origin of the PDE values. It is 
    not necessary to perform these calculations in order to use the PDE 
    values tabulated in Section 4 of this document.
        PDE is derived from the NOEL or the LOEL in the most relevant 
    animal study as follows:
    [GRAPHIC] [TIFF OMITTED] TN24DE97.011
    
    The PDE is derived preferably from a NOEL. If no NOEL is obtained, 
    the LOEL may be used. Modifying factors proposed here, for relating 
    the data to humans, are the same kind of ``uncertainty factors'' 
    used in EHC (EHC 170, WHO, Geneva, 1994), and ``modifying factors'' 
    or ``safety factors'' in Pharmacopeial Forum. The assumption of 100 
    percent systemic exposure is used in all calculations regardless of 
    route of administration.
        The modifying factors are as follows:
    F1 = A factor to account for extrapolation between species.
        F1 = 5 for extrapolation from rats to humans.
        F1 = 12 for extrapolation from mice to humans.
        F1 = 2 for extrapolation from dogs to humans.
        F1 = 2.5 for extrapolation from rabbits to humans.
        F1 = 3 for extrapolation from monkeys to humans.
        F1 = 10 for extrapolation from other animals to humans.
    F1 takes into account the comparative surface area:body weight 
    ratios for the species concerned and for man. Surface area (S) is 
    calculated as:
    [GRAPHIC] [TIFF OMITTED] TN24DE97.012
    
    in which M = body mass, and the constant k has been taken to be 10. 
    The body weights used in the equation are those shown below in Table 
    A3.1.
    F2 = A factor of 10 to account for variability between individuals.
        A factor of 10 is generally given for all organic solvents, and 
    10 is used consistently in this guidance.
    F3 = A variable factor to account for toxicity studies of short-term 
    exposure.
        F3 = 1 for studies that last at least one half-lifetime (1 year 
    for rodents or rabbits; 7 years for cats, dogs and monkeys).
        F3 = 1 for reproductive studies in which the whole period of 
    organogenesis is covered.
        F3 = 2 for a 6-month study in rodents, or a 3.5-year study in 
    nonrodents.
        F3 = 5 for a 3-month study in rodents, or a 2-year study in 
    nonrodents.
        F3 = 10 for studies of a shorter duration.
    In all cases, the higher factor has been used for study durations 
    between the time points, e.g., a factor of 2 for a 9-month rodent 
    study.
    F4 = A factor that may be applied in cases of severe toxicity, e.g., 
    nongenotoxic carcinogenicity, neurotoxicity or teratogenicity. In 
    studies of reproductive toxicity, the following factors are used:
        F4 = 1 for fetal toxicity associated with maternal toxicity.
        F4 = 5 for fetal toxicity without maternal toxicity.
        F4 = 5 for a teratogenic effect with maternal toxicity.
        F4 = 10 for a teratogenic effect without maternal toxicity.
    F5 = A variable factor that may be applied if the no effect level 
    was not established.
        When only an LOEL is available, a factor of up to 10 could be 
    used depending on the severity of the toxicity.
        The weight adjustment assumes an arbitrary adult human body 
    weight for either sex of 50 kilograms (kg). This relatively low 
    weight provides an additional safety factor against the standard 
    weights of 60 kg or 70 kg that are often used in this type of 
    calculation. It is recognized that some adult patients weigh less 
    than 50 kg; these patients are considered to be accommodated by the 
    built-in safety factors used to determine a PDE. If the solvent was 
    present in a formulation specifically intended for pediatric use, an 
    adjustment for a lower body weight would be appropriate.
        As an example of the application of this equation, consider a 
    toxicity study of acetonitrile in mice that is summarized in 
    Pharmeuropa, Vol. 9, No. 1, Supplement, April 1997, page S24. The 
    NOEL is calculated to be 50.7 mg kg-1 day-1. 
    The PDE for acetonitrile in this study is calculated as follows:
    [GRAPHIC] [TIFF OMITTED] TN24DE97.013
    
        In this example,
    F1 = 12 to account for the extrapolation from mice to humans.
    F2 = 10 to account for differences between individual humans.
    
    [[Page 67388]]
    
    F3 = 5 because the duration of the study was only 13 weeks.
    F4 = 1 because no severe toxicity was encountered.
    F5 = 1 because the no effect level was determined.
    
          Table A3.1--Values Used in the Calculations in This Document      
                                                                            
                                                                            
                                                                            
    Rat body                     425 g   Mouse             43 liter (L)/day 
     weight                               respirat                          
                                          ory                               
                                          volume                            
                                                                            
    Pregnant                     330 g   Rabbit                 1,440 L/day 
     rat body                             respirat                          
     weight                               ory                               
                                          volume                            
                                                                            
    Mouse                         28 g   Guinea                   430 L/day 
     body                                 pig                               
     weight                               respirat                          
                                          ory                               
                                          volume                            
                                                                            
    Pregnant                      30 g   Human                 28,800 L/day 
     mouse                                respirat                          
     body                                 ory                               
     weight                               volume                            
                                                                            
    Guinea                       500 g   Dog                    9,000 L/day 
     pig body                             respirat                          
     weight                               ory                               
                                          volume                            
                                                                            
    Rhesus                      2.5 kg   Monkey                 1,150 L/day 
     monkey                               respirat                          
     body                                 ory                               
     weight                               volume                            
                                                                            
    Rabbit                        4 kg   Mouse        5 milliliter (mL)/day 
     body                                 water                             
     weight                               consumpt                          
     (pregnan                             ion                               
     t or                                                                   
     not)                                                                   
                                                                            
    Beagle                     11.5 kg   Rat water                30 mL/day 
     dog body                             consumpt                          
     weight                               ion                               
                                                                            
    Rat                      290 L/day   Rat food                  30 g/day 
     respirat                             consumpt                          
     ory                                  ion                               
     volume                                                                 
                                                                            
                                                                            
    
    The equation for an ideal gas, PV = nRT, is used to convert 
    concentrations of gases used in inhalation studies from units of ppm 
    to units of mg/L or mg/cubic meter (m3). Consider as an 
    example the rat reproductive toxicity study by inhalation of carbon 
    tetrachloride (molecular weight 153.84) summarized in Pharmeuropa, 
    Vol. 9, No. 1, Supplement, April 1997, page S9.
    [GRAPHIC] [TIFF OMITTED] TN24DE97.014
    
    The relationship 1000 L = 1 m3 is used to convert to mg/
    m3.
    
        Dated: December 16, 1997.
    William K. Hubbard,
    Associate Commissioner for Policy Coordination.
    [FR Doc. 97-33639 Filed 12-23-97; 8:45 am]
    BILLING CODE 4160-01-F
    
    
    

Document Information

Effective Date:
12/24/1997
Published:
12/24/1997
Department:
Food and Drug Administration
Entry Type:
Notice
Action:
Notice.
Document Number:
97-33639
Dates:
Effective December 24, 1997. Submit written comments at any time.
Pages:
67377-67388 (12 pages)
Docket Numbers:
Docket No. 97D-0148
PDF File:
97-33639.pdf