95-31424. Energy Conservation Program for Consumer Products: Granting of the Application for Interim Waiver and Publishing of the Petition for Waiver of Vermont Castings, Inc. From the DOE Vented Home Heating Equipment Test Procedure (Case No. DH-...  

  • [Federal Register Volume 60, Number 249 (Thursday, December 28, 1995)]
    [Notices]
    [Pages 67130-67133]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 95-31424]
    
    
    
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    DEPARTMENT OF ENERGY
    
    Energy Conservation Program for Consumer Products: Granting of 
    the Application for Interim Waiver and Publishing of the Petition for 
    Waiver of Vermont Castings, Inc. From the DOE Vented Home Heating 
    Equipment Test Procedure (Case No. DH-003)
    
    AGENCY: Office of Energy Efficiency and Renewable Energy, Department of 
    Energy.
    
    ACTION: Notice.
    
    -----------------------------------------------------------------------
    
    SUMMARY: Today's notice grants an Interim Waiver to Vermont Castings, 
    Inc. (Vermont Castings) from the existing Department of Energy (DOE or 
    Department) test procedure regarding pilot light energy consumption and 
    weighted average steady-state efficiency for its manually controlled 
    vented heaters, models DV25 (Gas Fired Freestanding Direct Vent 
    Firebox) and DH20 (Gas Fired Wallmount/Zero Clearance Direct Vent 
    Firebox).
        Today's notice also publishes a ``Petition for Waiver'' from 
    Vermont Castings. Vermont Castings' Petition for Waiver requests DOE to 
    grant relief from the DOE vented home heating equipment test procedure 
    relating to the use of pilot light energy consumption in calculating 
    the Annual Fuel Utilization Efficiency (AFUE) and the calculation of 
    weighted average steady state efficiency of its models DV25 and DH20 
    vented heaters. Vermont Castings seeks to delete the required pilot 
    light measurement (Qp) in the calculation of AFUE when the pilot 
    is off, and to test at a minimum fuel input rate of two-thirds instead 
    of the specified 5 percent of 50 percent of the maximum fuel input rate 
    in the calculation of AFUE. The Department is soliciting comments, 
    data, and information respecting the Petition for Waiver.
    
    DATES: DOE will accept comments, data, and information not later than 
    January 29, 1996.
    
    ADDRESSES: Written comments and statements shall be sent to: Department 
    of Energy, Office of Energy Efficiency and Renewable Energy, Case No. 
    DH-003, Mail Stop EE-43, Room 1J-018, Forrestal Building, 1000 
    Independence Avenue, S.W., Washington, D.C. 20585-0121, (202) 586-7140.
    
    FOR FURTHER INFORMATION CONTACT:
    
    William W. Hui, U.S. Department of Energy, Office of Energy Efficiency 
    and Renewable Energy, Mail Station EE-431, Forrestal Building, 1000 
    Independence Avenue, S.W., Washington, D.C. 20585-0121, (202) 586-9145,
    Eugene Margolis, Esq., U.S. Department of Energy, Office of General 
    Counsel, Mail Station GC-72, Forrestal Building, 1000 Independence 
    Avenue, S.W., Washington, D.C. 20585-0103, (202) 586-9507
    
    SUPPLEMENTARY INFORMATION: The Energy Conservation Program for Consumer 
    Products (other than automobiles) was established pursuant to the 
    Energy Policy and Conservation Act, as amended (EPCA), which requires 
    DOE to prescribe standardized test procedures to measure the energy 
    consumption of certain consumer products, including vented home heating 
    equipment. The intent of the test procedures is to provide a comparable 
    measure of energy consumption that will assist consumers in making 
    informed purchasing decisions. These test procedures appear at Title 10 
    CFR Part 430, Subpart B.
        The Department amended the test procedure rules to provide for a 
    waiver process by adding Sec. 430.27 to Title 10 CFR Part 430. 45 FR 
    64108, September 26, 1980. Subsequently, DOE amended the waiver process 
    to allow the Assistant Secretary for Energy Efficiency and Renewable 
    Energy (Assistant Secretary) to grant an Interim Waiver from test 
    procedure requirements to manufacturers that have petitioned DOE for a 
    waiver of such prescribed test procedures. Title 10 CFR Part 430, 
    Sec. 430.27(a)(2).
        The waiver process allows the Assistant Secretary to waive 
    temporarily test procedures for a particular basic model when a 
    petitioner shows that the basic model contains one or more design 
    characteristics which prevent testing according to the prescribed test 
    procedures, or when the prescribed test procedures may evaluate the 
    basic model in a manner so unrepresentative of its true energy 
    consumption as to provide materially inaccurate comparative data. 
    Waivers generally remain in effect until final test procedure 
    amendments become effective, resolving the problem that is the subject 
    of the waiver.
        An Interim Waiver will be granted if it is determined that the 
    applicant will experience economic hardship if the Application for 
    Interim Waiver is denied, if it appears likely that the Petition for 
    Waiver will be granted, and/or the Assistant Secretary determines that 
    it would be desirable for public policy reasons to grant immediate 
    relief pending a determination on the Petition for Waiver. Title 10 CFR 
    Part 430, Sec. 430.27(g). An Interim Waiver remains in effect for a 
    period of 180 days, or until DOE issues a determination on the Petition 
    for Waiver, whichever is sooner, and may be extended for an additional 
    180 days, if necessary.
        On July 7, 1995, Vermont Castings filed an Application for Interim 
    Waiver and a Petition for Waiver regarding (a) pilot light energy 
    consumption and (b) weighted average steady state efficiency. On 
    October 30, 1995, Vermont Castings submitted a letter to DOE requesting 
    modifications to the model nomenclature and minimum fuel input rate of 
    the vented heaters submitted for consideration in the July 7, 1995 
    Waiver requests.
        Vermont Castings seeks an Interim Waiver from the DOE test 
    provisions in section 3.5 of Title 10 CFR Part 430, Subpart B, Appendix 
    O, that require measurement of energy input rate of the pilot light 
    (Qp), and the use of this data in section 4.2.6 for the 
    calculation of AFUE, where:
    
    AFUE=(4400SSuQin-max) / 
    (4400SSuQin-
    max+2.5(4600)uQP)
    
    Instead, Vermont Castings requests that it be allowed to delete Qp 
    and accordingly, the (2.5(4600) u Qp) term in the 
    calculation of AFUE. Vermont Castings states that instructions to turn 
    off the transient pilot by the user when the heater is not in use are 
    in the User Instruction Manual and on a label adjacent to the gas 
    control valve. Therefore, the additional energy savings that result 
    when the pilot is turned off (QP=0) should be credited. Since the 
    current DOE test procedure does not address pilot light energy savings, 
    Vermont Castings asks that the Interim Waiver be granted.
        Vermont Castings also seeks an Interim Waiver from the DOE test 
    provisions in section 3.1.1 of Title 10 CFR Part 430, Subpart B, 
    Appendix O, 
    
    [[Page 67131]]
    which require steady state efficiency of manually controlled vented 
    heaters with various input rates to be determined at a fuel input rate 
    that is within 5 percent of 50 percent of the maximum fuel 
    input rate, and the use of this data in section 4.2.4 to determine the 
    weighted average steady state efficiency needed in the calculation of 
    AFUE. Instead, Vermont Castings requests that it be allowed to 
    determine steady state efficiency, weighted average steady state 
    efficiency, and AFUE at a minimum fuel input rate of two-thirds of the 
    maximum fuel input rate for its manually controlled vented heaters 
    which do not adjust to an input rate as low as 50 percent. Since the 
    current DOE test procedure does not address steady state testing for 
    manually controlled vented heaters with various input rates at fuel 
    input rates other than within 5 percent of 50 percent of 
    the maximum fuel input rate, Vermont Castings asks that the waiver be 
    granted.
        Previous Petitions for Waiver to exclude the pilot light energy 
    input term in the calculation of AFUE for home heating equipment with a 
    manual transient pilot control and allowance to determine weighted 
    average steady state efficiency used in the calculation of AFUE at a 
    minimum fuel input rate of 65.3 percent of the maximum fuel input rate 
    instead of the specified 5 percent of 50 percent of the 
    maximum fuel input rate have been granted by DOE to Appalachian Stove 
    and Fabricators, Inc., 56 FR 51711, October 15, 1991, and Valor 
    Incorporated, 56 FR 51714, October 15, 1991.
        The Department published a Notice of Proposed Rulemaking on August 
    23, 1993, to amend the vented home heating equipment test procedure, 
    which would allow the above requests. 58 FR 44583.
        Thus, it appears likely that Vermont Castings' Petition for Waiver 
    for pilot light and weighted average steady state efficiency for home 
    heating equipment will be granted. In those instances where the likely 
    success of the Petition for Waiver has been demonstrated based upon DOE 
    having granted a waiver for a similar product design, it is in the 
    public interest to have similar products tested and rated for energy 
    consumption on a comparable basis.
        Therefore, based on the above, DOE is granting Vermont Castings an 
    Interim Waiver for its models DV25 and DH20 vented heaters. Vermont 
    Castings shall be permitted to test its models DV25 and DH20 vented 
    heaters on the basis of the test procedures specified in Title 10 CFR 
    Part 430, Subpart B, Appendix O, with the modifications set forth 
    below:
        (i) Delete paragraph 3.5 of Appendix O.
        (ii) Delete paragraph 4.2.4 of Appendix O and replace with the 
    following paragraph:
        4.2.4  Weighted Average Steady-State Efficiency. (a) For manually 
    controlled heaters with various input rates, the weighted average 
    steady-state efficiency (SS-WT) is:
        (1) At  5 percent of 50 percent of the maximum fuel 
    input rate as measured in either section 3.1.1 to this appendix for 
    manually controlled gas vented heaters or section 3.1.2 to this 
    appendix for manually controlled oil vented heaters, or
        (2) At the minimum fuel input rate as measured in either section 
    3.1.1 to this appendix for manually controlled gas vented heaters or 
    section 3.1.2 to this appendix for manually controlled oil vented 
    heaters if the design of the heater is such that 5 percent 
    of 50 percent of the maximum fuel input rate can not be set, provided 
    the tested input rate is no greater than two-thirds of maximum input 
    rate of the heater.
        (b) For manually controlled heater with one single firing rate, the 
    weighted average steady-state efficiency is the steady-state efficiency 
    measured at the single firing rate.
        (iii) Delete paragraph 4.2.6 of Appendix O and replace with the 
    following paragraph:
        4.2.6  Annual Fuel Utilization Efficiency. For manually controlled 
    vented heaters, calculate the Annual Fuel Utilization Efficiency (AFUE) 
    as a percent and defined as:
    
    AFUE=u
    
    Where:
    
    u=as defined in section 4.2.5 of this appendix.
    
        (iv) With the exception of the modification set forth above, 
    Vermont Castings shall comply in all respects with the procedures 
    specified in Appendix O of Title 10 CFR Part 430, Subpart B.
        This Interim Waiver is based upon the presumed validity of 
    statements and all allegations submitted by the company. This Interim 
    Waiver may be removed or modified at any time upon a determination that 
    the factual basis underlying the Application is incorrect.
        The Interim Waiver shall remain in effect for a period of 180 days 
    or until DOE acts on the Petition for Waiver, whichever is sooner, and 
    may be extended for an additional 180-day period, if necessary.
        Vermont Castings' Petition for Waiver requests DOE to grant relief 
    from the DOE vented home heating equipment relating to the pilot light 
    and weighted average steady state efficiency. Vermont Castings seeks 
    (a) to exclude the pilot light energy consumption in the calculation of 
    AFUE, and (b) to determine the weighted average steady state efficiency 
    used in the calculation of AFUE at a minimum fuel input rate of two-
    thirds of the maximum fuel input rate instead of the specified 
    5 percent of 50 percent of the maximum fuel input rate. 
    Pursuant to paragraph (b) of Title 10 CFR Part 430.27, the Department 
    is hereby publishing the ``Petition for Waiver.''
        The Petition contains confidential company information; thus, the 
    confidential attachments submitted by Vermont Castings are not being 
    published. The Department solicits comments, data, and information 
    respecting the Petition.
    
        Issued in Washington, D.C. on December 21, 1995.
    Christine A. Ervin,
    Assistant Secretary, Energy Efficiency and Renewable Energy.
    
    Vermont Castings
    
    July 7, 1995.
    The Honorable Christine Ervin,
    Assistant Secretary for Energy Efficiency and Renewable Energy, 
    United States Department of Energy, Forrestal Building, 1000 
    Independence Avenue, S.W., Washington, D.C. 20585
    
    Re: Petition for Waiver and Application for Interim Waiver
    
        Dear Secretary Ervin: This is a Petition for Waiver and 
    Application for Interim Waiver submitted pursuant to Title 10 Code 
    of Federal Regulations 430.27. as amended 14 November 1986. Vermont 
    Castings is requesting acceptance of two waivers from the test 
    procedures which appear at 10 CFR, part 430, subpart B. Appendix O--
    Uniform Test Method for Measuring the Energy Consumption of Vented 
    Home Heating Equipment. The particular sections for which the 
    waivers are required are detailed in each of the following Waiver 
    Requests.
        These waivers are requested for:
    
    MODEL DV25
    
        Gas Fired Freestanding Direct Vent Firebox
    
    MODEL DV20
    
        Gas Fired Wallmount/Zero Clearance Direct Vent Firebox
    
    Waiver Request No. 1--
    
        This request refers to section 3.1.1--Gas fueled vented home 
    heating equipment and section 4.2.4--Weighted-average steady-state 
    efficiency. These sections state that for manually controlled 
    heaters with various input rates the weighted-average steady-state 
    efficiency is measured at a fuel input rate of 5 percent 
    of 50 percent of the maximum fuel input rate. Both of the heater 
    models included in this request utilize a combination gas control 
    with has a variable pressure regulator set point which allows the 
    user to easily vary the manifold pressure of the appliance within a 
    fixed range of pressures. Specifically the range of manifold 
    adjustment 
    
    [[Page 67132]]
    for Natural gas is 3.5'' W.C. to 1.7'' W.C. and for Propane gas from 
    10.0'' W.C. to 4.9'' W.C. These pressure ranges allow the user to 
    vary the fuel input rates on the model DV25 from 25,000 BTUH to 
    17,500 BTUH and on the model DV20 from 20,000 BTUH to 14,000 BTUH. 
    For both models the minimum fuel input rate is limited to 70% of the 
    maximum fuel input rate and it is therefore not possible to operate 
    these heaters in accordance with the Manufacturer's Users 
    Instructions and obtain a rate of 50% of the maximum fuel input 
    rate. Since the 50% rate specified in the Regulations can not be 
    normally achieved on these products we request that this requirement 
    be waived for these appliances.
        Vermont Castings requests to utilize the test procedure proposed 
    by DOE on 23 August, 1993, 58 FR 44538. Accordingly, we request to 
    calculate the weighted average steady-state efficiency using the 
    minimum obtainable fuel input rate provided this rate is no greater 
    than \2/3\ maximum input rate of the heater. Specifically, the 
    models included in this request will be tested at \2/3\ of the 
    maximum fuel input rate.
        The current test procedure does not credit Vermont Castings for 
    the additional energy savings that occur when the minimum fuel input 
    rate is limited to 70% of the maximum input rate. Test data shows a 
    significant increase in the actual overall AFUE when compared to 
    results obtained at a rate of 50% of the maximum fuel input rate. 
    Copies of confidential test data confirming the energy savings will 
    be forwarded to you upon request.
    
    Waiver Request No. 2--
    
        This request refers to section 3.5--Pilot Light Measurement and 
    section 4.2.6--Annual Fuel Utilization Efficiency (AFUE). These 
    sections require the measurement of energy input to the pilot light 
    (Qp) and the use of this data in the calculation of AFUE for 
    the energy consumed by the pilot light when the heater is not in 
    operation.
        Both of the heater models included in this request are designed 
    with a transient pilot which is to be turned off by the user when 
    the heater is not in use. The control knob on the combination gas 
    control in these heaters has three positions--``OFF '', ``PILOT '' 
    and ``ON ''. Gas flow to the pilot is obtained by rotating the 
    control knob from ``OFF '' to ``PILOT '', depressing the knob, 
    holding in, and pressing the piezo ignitor. When the pilot heats a 
    thermocouple element, sufficient voltage is supplied to the 
    combination gas control for the pilot to remain lit when the knob is 
    released and turned to the ``ON '' position. The main burner can 
    then be ignited by moving an ON/OFF switch to the ``ON '' position. 
    Instructions in both the Users Instruction Manual and on a label 
    adjacent to the gas control require the user to move the gas control 
    knob to the ``OFF '' position when the heater is not in use. Since 
    the current test procedure does not credit Vermont Castings for the 
    additional energy savings that occur when the pilot is turned off, 
    we request the requirement to include energy input to the pilot 
    light in the AFUE calculation be waived for these appliances.
    
        Vermont Castings requests to utilize the test procedure purposed 
    by DOE on 23 August, 1993. 58 FR 44538. Specifically, we request the 
    term involving the pilot light energy consumption be deleted from 
    the calculation of AFUE for the models included in this request. 
    This results in an AFUE which is equal to the heating seasonal 
    efficiency.
        Test data shows a significant increase in the actual overall 
    AFUE when compared to results obtained when energy input to the 
    pilot is included in the overall AFUE. Copies of confidential test 
    data confirming the energy savings will be forwarded to you upon 
    request.
        Vermont Castings is confident that both of these waivers will be 
    granted, as similar waivers have been granted in the past to 
    Appalachian Stove and Fabricators, Inc. and Valor Incorporated. 
    Also, the revisions to the test procedure which we request have been 
    published by DOE as proposed changes on 23 August, 1993. 58 FR 
    44538.
        Manufacturers that domestically market similar products are 
    being sent a copy of this Petition for Waiver and Application for 
    Interim Waiver.
    
            Sincerely,
    Steve Ballou,
    Director of Engineering.
    
    DOE Waiver Request Vendors Being Notified
    
    Aladdin Steel Products, Inc., 401 North Wynne Street, Colville, WA 
    99114, Attn: Alan J. Trusler
    Canadian Heating Products Inc., 12091 88th Avenue, Surrey, B.C. V3W 
    3J5, Canada, Attn: Dan Binzer, President
    CFM Inc., 475 Admiral Boulevard, Mississauga, Ontario L5T 2N1, 
    Canada, Attn: Heinz Rieger, President
    Fireplace Manufacturers Incorporated, 2701 South Harbor Boulevard, 
    Santa Ana, CA 92704-5803. Attn: Steve Cropp, Vice President of 
    Engineering
    Hearthstone Stoves/NHC Inc., P.O. Box 1069, Morrisville, VT 05661, 
    Attn: Manuel L. Perez, President
    Heatilator, Inc., 1915 West Saunders Street, Mt. Pleasant, IA 52641, 
    Attn: Bob Burns, President
    Heat-N-Glo Fireplace Products, Inc., 6665 West Highway 13, Savage, 
    MN 55378, Attn: Ron Shimek, President
    Hunter Enterprises Orillia Ltd., 100 Hunter Valley Road, P.O. Box 
    400, Orillia, Ontario L3V 6K1, Canada, Attn: Bryan Spencer, 
    Engineering Manager
    The Majestic Company, 1000 East Market Street, Huntington, IN 46750-
    2576, Attn: J. Michael Whiteman, Director, Product Development
    Martin Industries, Inc., P.O. Box 128, Florence, AL 35630, Attn: 
    James D. Wilson, President and CEO
    Mendota Hearth Corporation, 1890 Wooddale Drive, Woodbury, MN 55125, 
    Attn: Gregory Iverson, National Marketing Manager
    Regency Fireplace Products, 7830 Vantage Way, Delta, B.C. V4G 1A7, 
    Canada, Attn: Robert Little, President
    Superior Fireplace Company, 4325 Artesia Avenue, Fullerton, CA 
    92633-2522, Attn: Samir Barudi, Vice President, Engineering
    Temco Fireplace Products, 301 So. Perimeter Park Drive, Suite 227, 
    Nashville, TN 37211-4128, Attn: Jack Fahey, Vice President, Sales 
    and Mktg.
    
    Vermont Castings
    
        October 30, 1995--Revised
    
    Mr. Bill Hui,
    Office of Energy Efficiency and Renewable Energy, United States 
    Department of Energy, Forrestal Building, 1000 Independence Avenue, 
    S.W., Washington, D.C. 20585
    Re: Vermont Castings Petition for Waiver and Application for Interim 
    Waiver
    
        Dear Mr. Hui: I am writing in response to your request for more 
    information regarding our Petition for Waiver and Application for 
    Interim Waiver dated July 7, 1995. Some of the information in our 
    original request has been changed.
        The gas control for the new model DV25 has been changed to allow 
    the user to adjust the fuel input rate from a maximum of 25,000 BTUH 
    to a minimum of 20,000 BTUH. The minimum fuel input rate will be 
    limited to 80 percent of the maximum fuel input rate rather than 70 
    percent of the maximum fuel input rate as stated in our original 
    request.
        The model nomenclature for model DV20 has been changed to DH20 
    and the minimum fuel input rate will also been limited to 80 percent 
    of the maximum fuel input rate. This model will have a maximum fuel 
    input rate of 20,000 BTUH and a minimum fuel input rate of 16,000 
    BTUH rather than 14,000 BTUH as stated in our original request.
        Both of these models will be shipped from our factory with a gas 
    control which limits the range of adjustment by the homeowner to the 
    ranges specified above. When these units are tested in our 
    laboratory at lower firerates, the gas control must be modified in 
    one of two ways:
         The regulator assembly located on the gas control is 
    replaced with a regulator assembly which allows adjustment to a 
    lower manifold pressure (lower firerate).
         The regulator assembly located on the gas control is 
    modified by breaking a seal and readjusting internal stops to allow 
    adjustment to a lower manifold pressure.
        Even though these Vermont Castings units can only be turned down 
    to 80 percent of their maximum fire rate when shipped from our 
    factory we have requested to calculate AFUE ratings for our initial 
    production units by testing at \2/3\'s of the maximum fire rate. 
    Attached to this letter is data from one pre-production model which 
    compares AFUE ratings based on fire rates of 100 percent, 80 
    percent, \2/3\ and 50 percent of the maximum fire rate. This data 
    shows that an AFUE rating based on \2/3\ maximum firerate is lower 
    than an AFUE rating based on 80 percent maximum firerate.
        Vermont Castings will support a DOE proposal to rate appliances 
    at the lower value obtained form tests at the maximum firerate and 
    the minimum firerate as shipped from the factory. Until this test 
    procedure can be finalized, we request that our interim waiver 
    utilizing a more conservative method of rating at \2/3\ maximum 
    firerate be granted as soon as possible.
    
    [[Page 67133]]
    
            Sincerely,
    Dave Christensen,
    Project Engineer.
    [FR Doc. 95-31424 Filed 12-27-95; 8:45 am]
    BILLING CODE 6450-01-M
    
    

Document Information

Published:
12/28/1995
Department:
Energy Department
Entry Type:
Notice
Action:
Notice.
Document Number:
95-31424
Dates:
DOE will accept comments, data, and information not later than January 29, 1996.
Pages:
67130-67133 (4 pages)
PDF File:
95-31424.pdf