99-2271. Airworthiness Directives; Boeing Model 737-200C Series Airplanes  

  • [Federal Register Volume 64, Number 20 (Monday, February 1, 1999)]
    [Proposed Rules]
    [Pages 4791-4793]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 99-2271]
    
    
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    Proposed Rules
                                                    Federal Register
    ________________________________________________________________________
    
    This section of the FEDERAL REGISTER contains notices to the public of 
    the proposed issuance of rules and regulations. The purpose of these 
    notices is to give interested persons an opportunity to participate in 
    the rule making prior to the adoption of the final rules.
    
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    Federal Register / Vol. 64, No. 20 / Monday, February 1, 1999 / 
    Proposed Rules
    
    [[Page 4791]]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-NM-273-AD]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Boeing Model 737-200C Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    SUMMARY: This document proposes the supersedure of an existing 
    airworthiness directive (AD), applicable to all Boeing Model 737-200C 
    series airplanes, that currently requires a one-time external detailed 
    visual inspection to detect cracks of the fuselage skin in the lower 
    lobe cargo compartment; repetitive internal detailed visual inspections 
    to detect cracks of the frames in the lower lobe cargo compartment; and 
    repair of cracked parts. That AD also provides for an optional 
    preventative modification that constitutes terminating action for the 
    repetitive inspections. This action would require accomplishment of the 
    previously optional terminating modification. This proposal is prompted 
    by reports of cracking in the body frames between stringers 19 left and 
    25 left and at body stations 360 to 500B. The actions specified by the 
    proposed AD are intended to prevent opening or loss of the cargo door 
    during flight, and consequent rapid decompression of the airplane.
    
    DATES: Comments must be received by March 18, 1999.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-114, 
    Attention: Rules Docket No. 98-NM-273-AD, 1601 Lind Avenue, SW., 
    Renton, Washington 98055-4056. Comments may be inspected at this 
    location between 9:00 a.m. and 3:00 p.m., Monday through Friday, except 
    Federal holidays.
        The service information referenced in the proposed rule may be 
    obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, 
    Washington 98124-2207. This information may be examined at the FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington.
    
    FOR FURTHER INFORMATION CONTACT: Nenita Odesa, Aerospace Engineer, 
    Airframe Branch, ANM-120S, FAA, Transport Airplane Directorate, Seattle 
    Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, 
    Washington 98055-4056; telephone (425) 227-2557; fax (425) 227-1181.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications shall identify the Rules Docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 98-NM-273-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, Transport Airplane Directorate, ANM-114, Attention: Rules 
    Docket No. 98-NM-273-AD, 1601 Lind Avenue, SW., Renton, Washington 
    98055-4056.
    
    Discussion
    
        On June 25, 1993, the FAA issued AD 93-13-02, amendment 39-8615 (58 
    FR 36863, July 9, 1993), applicable to all Boeing Model 737-200C series 
    airplanes, to require a one-time external detailed visual inspection to 
    detect cracks of the fuselage skin in the lower lobe cargo compartment; 
    repetitive internal detailed visual inspections to detect cracks of the 
    frames in the lower lobe cargo compartment; and repair of cracked 
    parts. That AD also provides for an optional preventative modification 
    that constitutes terminating action for the repetitive inspections. 
    That action was prompted by reports of cracking in the body frames 
    between stringers 19 left and 25 left and at body stations 360 to 500B. 
    The requirements of that AD are intended to prevent a cargo door from 
    opening while the airplane is in flight, which could result in rapid 
    decompression of the airplane.
    
    Actions Since Issuance of Previous Rule
    
        When AD 93-13-02 was issued, it contained a provision for an 
    optional preventative modification that involves installation of 
    doublers on the frames located between stringers 19 left and 25 left 
    and at body stations 360 to 500B, which, if accomplished, constitutes 
    terminating action for the required repetitive inspections. This action 
    proposes to require accomplishment of the previously optional 
    terminating modification in accordance with Boeing Service Bulletin 
    737-53A1160, Revision 1, dated April 29, 1993. (That service bulletin 
    was referenced as the appropriate source of service information in AD 
    93-13-02 for accomplishment of the modification.)
    
    Explanation of Requirements of Proposed Rule
    
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other products of this same type design, the 
    proposed AD would supersede AD 93-13-02 to continue to require a one-
    time external detailed visual inspection to detect cracks of the 
    fuselage skin in the lower lobe cargo compartment; repetitive internal 
    detailed visual inspections to detect cracks of the frames in the lower 
    lobe cargo compartment; and repair of cracked parts. In addition, the 
    proposed
    
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    AD would require accomplishment of the previously optional terminating 
    modification.
    
    Differences Between Proposed Rule and Service Bulletin
    
        Operators should note that this AD proposes to require the 
    modification of certain fuselage frames, as described in Boeing Service 
    Bulletin 737-53A1160, Revision 1, as terminating action for the 
    repetitive inspections. Incorporation of this modification was 
    classified as optional in that service bulletin.
        The FAA has determined that long-term continued operational safety 
    will be better assured by design changes to remove the source of the 
    problem, rather than by repetitive inspections. Long-term inspections 
    may not be providing the degree of safety assurance necessary for the 
    transport airplane fleet. This, coupled with a better understanding of 
    the human factors associated with numerous continual inspections, has 
    led the FAA to consider placing less emphasis on inspections and more 
    emphasis on design improvements. The proposed modification requirement 
    is in consonance with these conditions.
    
    Cost Impact
    
        There are approximately 90 airplanes of the affected design in the 
    worldwide fleet. The FAA estimates that 18 airplanes of U.S. registry 
    would be affected by this proposed AD.
        The inspections that are currently required by AD 93-13-02, and 
    retained in this proposed AD, take approximately 12 work hours per 
    airplane to accomplish, at an average labor rate of $60 per work hour. 
    Based on these figures, the cost impact of the currently required 
    inspections on U.S. operators is estimated to be $12,960, or $720 per 
    airplane, per inspection cycle.
        The new modification that is proposed in this AD action would take 
    approximately 160 work hours per airplane to accomplish, at an average 
    labor rate of $60 per work hour. Required parts would cost 
    approximately $5,500 per airplane. Based on these figures, the cost 
    impact of the modification proposed by this AD on U.S. operators is 
    estimated to be $271,800, or $15,100 per airplane.
        The cost impact figures discussed above are based on assumptions 
    that no operator has yet accomplished any of the current or proposed 
    requirements of this AD action, and that no operator would accomplish 
    those actions in the future if this AD were not adopted.
    
    Regulatory Impact
    
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation (1) is not a ``significant regulatory action'' under 
    Executive Order 12866; (2) is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant economic impact, 
    positive or negative, on a substantial number of small entities under 
    the criteria of the Regulatory Flexibility Act. A copy of the draft 
    regulatory evaluation prepared for this action is contained in the 
    Rules Docket. A copy of it may be obtained by contacting the Rules 
    Docket at the location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing amendment 39-8615 (58 FR 
    36863, July 9, 1993), and by adding a new airworthiness directive (AD), 
    to read as follows:
    
    Boeing: Docket 98-NM-273-AD. Supersedes AD 93-13-02, Amendment 39-
    8615.
    
        Applicability: All Model 737-200C series airplanes, certificated 
    in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (d)(1) 
    of this AD. The request should include an assessment of the effect 
    of the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent opening or loss of the cargo door during flight, and 
    consequent rapid decompression of the airplane, accomplish the 
    following:
    
    Restatement of Requirements of AD 93-13-02
    
        (a) Prior to the accumulation of 29,000 flight cycles or within 
    250 flight cycles after August 9, 1993 (the effective date AD 93-13-
    02, amendment 39-8615), whichever occurs later, accomplish an 
    external detailed visual inspection to detect cracks of the fuselage 
    skin between stringers 19 left and 25 left and at body stations 360 
    to 540, in accordance with Boeing Alert Service Bulletin 737-
    53A1160, dated October 24, 1991; or Boeing Service Bulletin 737-
    53A1160, Revision 1, dated April 29, 1993. If any crack is found, 
    prior to further flight, accomplish the requirements of paragraphs 
    (a)(1) and (a)(2) of this AD.
        (1) Perform an internal detailed visual inspection to detect 
    cracks of the frames between stringers 19 left and 25 left and at 
    body stations 360 to 500B, in accordance with either service 
    bulletin.
        (2) Repair all cracks in accordance with a method approved by 
    the Manager, Seattle Aircraft Certification Office (ACO), FAA, 
    Transport Airplane Directorate.
        (b) Within 3,000 flight cycles after completing the requirements 
    of paragraph (a) of this AD, unless accomplished within the last 
    6,000 flight cycles prior to August 9, 1993, perform an internal 
    detailed visual inspection to detect cracks of the frames between 
    stringers 19 left and 25 left and at body stations 360 to 500B, in 
    accordance with Boeing Alert Service Bulletin 737-53A1160, dated 
    October 24, 1991; or Boeing Service Bulletin 737-53A1160, Revision 
    1, dated April 29, 1993. Thereafter, repeat the internal detailed 
    visual inspection at intervals not to exceed 9,000 flight cycles. If 
    any crack is found, prior to further flight, accomplish the 
    requirements of paragraph (b)(1) or (b)(2) of this AD, as 
    applicable.
        (1) If any crack is found that does not exceed the limits 
    specified in the Boeing 737 Structural Repair Manual (SRM), repair 
    the crack in accordance with the Boeing 737 SRM. Repeat the internal 
    detailed visual inspection thereafter at intervals not to exceed 
    9,000 flight cycles.
        (2) If any crack is found that exceeds the limits specified in 
    the Boeing 737 SRM, repair the crack in accordance with a method 
    approved by the Manager, Seattle ACO. Repeat the internal detailed 
    visual inspection thereafter at intervals not to exceed 9,000 flight 
    cycles.
    
    New Requirements of This AD
    
        (c) Prior to the accumulation of 75,000 total flight cycles, or 
    within 3,000 flight cycles after the effective date of this AD, 
    whichever occurs later, install doublers on the frames located 
    between stringers 19 left and 25 left
    
    [[Page 4793]]
    
    and at body stations 360 to 500B, in accordance with Boeing Service 
    Bulletin 737-53A1160, Revision 1, dated April 29, 1993. 
    Accomplishment of this modification constitutes terminating action 
    for the requirements of this AD.
        (d)(1) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle ACO. Operators shall submit 
    their requests through an appropriate FAA Principal Maintenance 
    Inspector, who may add comments and then send it to the Manager, 
    Seattle ACO.
        (d)(2) Alternative methods of compliance approved previously in 
    accordance with AD 93-13-02, amendment 39-8615, are approved as 
    alternative methods of compliance with this AD.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
    
        Issued in Renton, Washington, on January 26, 1999.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 99-2271 Filed 1-29-99; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Published:
02/01/1999
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
99-2271
Dates:
Comments must be received by March 18, 1999.
Pages:
4791-4793 (3 pages)
Docket Numbers:
Docket No. 98-NM-273-AD
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
99-2271.pdf
CFR: (1)
14 CFR 39.13