97-3842. Airworthiness Directives; McDonnell Douglas Model MD-11 Series Airplanes  

  • [Federal Register Volume 62, Number 32 (Tuesday, February 18, 1997)]
    [Proposed Rules]
    [Pages 7180-7182]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 97-3842]
    
    
          
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    Proposed Rules
                                                    Federal Register
    ________________________________________________________________________
    
    This section of the FEDERAL REGISTER contains notices to the public of 
    the proposed issuance of rules and regulations. The purpose of these 
    notices is to give interested persons an opportunity to participate in 
    the rule making prior to the adoption of the final rules.
    
    ========================================================================
    
    
    Federal Register / Vol. 62, No. 32 / Tuesday, February 18, 1997 / 
    Proposed Rules
    
    [[Page 7180]]
    
    
    
    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 96-NM-278-AD]
    RIN 2120-AA64
    
    
    Airworthiness Directives; McDonnell Douglas Model MD-11 Series 
    Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    SUMMARY: This document proposes the supersedure of an existing 
    airworthiness directive (AD), applicable to certain McDonnell Douglas 
    Model MD-11 series airplanes, that currently requires inspections to 
    detect damage of the support brackets and clamps of the transfer pipe 
    of the tail tank, and of the transfer pipe assembly; and replacement of 
    damaged parts, or installation of a doubler, if necessary. This action 
    would add a requirement to install a fuel transfer pipe of the tail 
    tank, and to install support brackets and clamps of the fuel feed pipe 
    of engine No. 2, which constitutes terminating action for the 
    repetitive inspections. This action would also require, for certain 
    airplanes, removal of a temporary protective doubler installed on the 
    fuel pipe assembly. This action is prompted by reports of cracking of 
    the support brackets in the refuel and fuel transfer lines of the tail 
    fuel tank and damage to the nylon clamps and transfer pipe assembly. 
    The actions specified by the proposed AD are intended to prevent such 
    cracking and damage, which could result in further damage to the 
    transfer pipe assembly and possible fuel leakage.
    
    DATES: Comments must be received by March 28, 1997.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-103, 
    Attention: Rules Docket No. 96-NM-278-AD, 1601 Lind Avenue, SW., 
    Renton, Washington 98055-4056. Comments may be inspected at this 
    location between 9:00 a.m. and 3:00 p.m., Monday through Friday, except 
    Federal holidays.
        The service information referenced in the proposed rule may be 
    obtained from McDonnell Douglas Corporation, 3855 Lakewood Boulevard, 
    Long Beach, California 90846, Attention: Technical Publications 
    Business Administration, Department C1-L51 (2-60). This information may 
    be examined at the FAA, Transport Airplane Directorate, 1601 Lind 
    Avenue, SW., Renton, Washington; or at the FAA, Transport Airplane 
    Directorate, Los Angeles Aircraft Certification Office, 3960 Paramount 
    Boulevard, Lakewood, California.
    
    FOR FURTHER INFORMATION CONTACT: Raymond Vakili, Aerospace Engineer, 
    Propulsion Branch, ANM-140L, FAA, Los Angeles Aircraft Certification 
    Office, 3960 Paramount Boulevard, Lakewood, California 90712; telephone 
    (310) 627-5262; fax (310) 627-5210.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications shall identify the Rules Docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 96-NM-278-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, Transport Airplane Directorate, ANM-103, Attention: Rules 
    Docket No. 96-NM-278-AD, 1601 Lind Avenue, SW., Renton, Washington 
    98055-4056.
    
    Discussion
    
        On May 1, 1996, the FAA issued AD 96-10-07, amendment 39-9612 (61 
    FR 21066, May 9, 1996), applicable to certain McDonnell Douglas Model 
    MD-11 series airplanes, to require repetitive visual inspections for 
    cracking, bending, or stress of the support brackets, and any damage to 
    the clamps of the transfer pipe of the tail tank; and replacement of 
    any damaged bracket or clamp with a serviceable part. That action also 
    requires repetitive visual inspections for damage of the transfer pipe 
    assembly of the tail tank; and installation of a doubler on the pipe 
    assembly, or replacement of the pipe assembly with a serviceable 
    assembly, if necessary. That action was prompted by reports of cracking 
    of the support brackets in the refuel and fuel transfer lines of the 
    tail fuel tank and damage to the nylon clamps and transfer pipe 
    assembly; such damage is due to flexing of the brackets and subsequent 
    contact of the transfer pipe assembly with adjacent structure. The 
    requirements of that AD are intended to prevent such cracking and 
    damage, which could result in further damage to the transfer pipe 
    assembly and possible fuel leakage.
        In the preamble to AD 96-10-07, the FAA indicated that the actions 
    required by that AD were considered ``interim action'' and that further 
    rulemaking was being considered. The FAA now has determined that 
    further rulemaking action is indeed necessary, and this proposed AD 
    follows from that determination.
    
    Actions Since Issuance of Previous Rule
    
        Since the issuance of that AD, McDonnell Douglas has developed a 
    modification procedure that involves installing a fuel transfer pipe of 
    the tail tank and installing additional support brackets and pipe 
    clamps of the fuel feed pipe of engine No. 2. Installation of 
    additional support brackets and pipe
    
    [[Page 7181]]
    
    clamps will positively address the unsafe condition by minimizing the 
    possibility of fuel pipe damage due to flexing of the brackets and 
    subsequent contact of the transfer pipe assembly with adjacent 
    structure.
    
    Explanation of Relevant Service Information
    
        The FAA has reviewed and approved McDonnell Douglas Service 
    Bulletin MD11-28-089, dated October 24, 1996, which describes 
    procedures for removal of certain clamps and the temporary protective 
    doubler on the fuel pipe assembly, if those parts have been installed 
    previously. The service bulletin also describes procedures for 
    installing a fuel transfer pipe of the tail tank, and installing 
    support brackets and pipe clamps of the fuel feed pipe of engine No. 2, 
    which eliminates the need for repetitive inspections to detect damage 
    of the support brackets and clamps.
    
    Explanation of Requirements of Proposed Rule
    
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other products of this same type design, the 
    proposed AD would supersede AD 96-10-07. It would continue to require 
    visual inspections to detect cracking, bending, or stress of the 
    support brackets and damage to the nylon clamps of the transfer pipe of 
    the tail tank. It also would continue to require repetitive inspections 
    to detect damage of the support brackets and clamps.
        However, for certain airplanes, this new proposed AD would add a 
    requirement to remove certain clamps and the temporary protective 
    doubler on the fuel pipe assembly. It also would require installation 
    of a fuel transfer pipe of the tail tank, and installation of support 
    brackets and pipe clamps of the fuel feed pipe of engine No. 2, which 
    constitutes terminating action for the repetitive inspections. These 
    actions would be required to be accomplished in accordance with 
    McDonnell Douglas Service Bulletin MD11-28-089, as described 
    previously.
    
    Cost Impact
    
        There are approximately 145 Model MD-11 series airplanes of the 
    affected design in the worldwide fleet. The FAA estimates that 40 
    airplanes of U.S. registry would be affected by this proposed AD.
        The actions that are currently required by AD 96-10-07 take 
    approximately 2 work hours per airplane to accomplish, at an average 
    labor rate of $60 per work hour. Based on these figures, the cost 
    impact of the currently required actions on U.S. operators is estimated 
    to be $4,800, or $120 per airplane, per inspection cycle.
        The new actions that are proposed in this AD action would take 
    approximately 6 work hours per airplane to accomplish, at an average 
    labor rate of $60 per work hour. Required parts would cost 
    approximately $691 per airplane. Based on these figures, the cost 
    impact of the proposed requirements of this AD on U.S. operators is 
    estimated to be $42,040, or $1,051 per airplane.
        The cost impact figures discussed above are based on assumptions 
    that no operator has yet accomplished any of the current or proposed 
    requirements of this AD action, and that no operator would accomplish 
    those actions in the future if this AD were not adopted.
    
    Regulatory Impact
    
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation (1) is not a ``significant regulatory action'' under 
    Executive Order 12866; (2) is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant economic impact, 
    positive or negative, on a substantial number of small entities under 
    the criteria of the Regulatory Flexibility Act. A copy of the draft 
    regulatory evaluation prepared for this action is contained in the 
    Rules Docket. A copy of it may be obtained by contacting the Rules 
    Docket at the location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing amendment 39-9612 (61 FR 
    21066, May 9, 1996), and by adding a new airworthiness directive (AD), 
    to read as follows:
    
    McDonnell Douglas: Docket 96-NM-278-AD. Supersedes AD 96-10-07, 
    Amendment 39-9612.
    
        Applicability: Model MD-11 series airplanes; as listed in 
    McDonnell Douglas Service Bulletin MD11-28-089, dated October 24, 
    1996; certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    otherwise modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (c)(1) 
    of this AD. The request should include an assessment of the effect 
    of the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent cracking of the support brackets in the refuel and 
    fuel transfer lines of the tail fuel tank and damage to the nylon 
    clamps and transfer pipe assembly, which, if not corrected, could 
    result in further damage to the transfer pipe assembly and possible 
    fuel leakage, accomplish the following:
    
    Restatement of Requirements of AD 96-10-07
    
        (a) For Group 1 airplanes listed in McDonnell Douglas Alert 
    Service Bulletin MD11-28A083, dated March 13, 1996: Within 90 days 
    after May 24, 1996 (the effective date of AD 96-10-07, amendment 39-
    9612), accomplish the requirements of paragraphs (a)(1) and (a)(2) 
    of this AD in accordance with Paragraph 3. of the Accomplishment 
    Instructions of McDonnell Douglas Alert Service Bulletin MD11-
    28A083, dated March 13, 1996, or McDonnell Douglas Service Bulletin 
    MD11-28A083, Revision 1, dated May 5, 1996.
        (1) Perform a visual inspection for cracking, bending, or stress 
    of the support brackets and damage to the nylon clamps of the 
    transfer pipe of the tail tank, in accordance with the alert service 
    bulletin. If any damaged bracket or clamp is detected, prior to 
    further flight, replace it with a serviceable part in accordance 
    with the alert service bulletin.
        (2) Perform a visual inspection for chafing and/or denting of 
    the transfer pipe assembly
    
    [[Page 7182]]
    
    of the tail tank, in accordance with the alert service bulletin.
        (i) Condition 1. If no damage to the fuel pipe assembly is 
    detected, accomplish the requirements of either paragraph 
    (a)(2)(i)(A) or (a)(2)(i)(B) of this AD at the times specified in 
    that paragraph.
        (A) Condition 1, Option 1. Thereafter, repeat the visual 
    inspections required by paragraph (a) of this AD at intervals not to 
    exceed 600 flight hours; or
        (B) Condition 1, Option 2. Install a temporary doubler on the 
    fuel pipe assembly in accordance with the alert service bulletin 
    and, thereafter, repeat the visual inspections required by paragraph 
    (a) of this AD at intervals not to exceed 15 months.
        (ii) Condition 2. If damage is found that is within the limits 
    specified by the alert service bulletin, prior to further flight, 
    install a temporary doubler on the fuel pipe assembly. Thereafter, 
    repeat the visual inspections required by paragraph (a) of this AD 
    at intervals not to exceed 15 months.
        (iii) Condition 3. If damage is found that is outside the limits 
    specified by the alert service bulletin, prior to further flight, 
    replace the fuel pipe assembly with a new or serviceable assembly; 
    and accomplish the requirements of either paragraph (a)(2)(iii)(A) 
    or (a)(2)(iii)(B) of this AD at the time specified in that 
    paragraph.
        (A) Condition 3, Option 1. Thereafter, repeat the visual 
    inspections required by paragraph (a) of this AD at intervals not to 
    exceed 600 flight hours; or
        (B) Condition 3, Option 2. Install a temporary doubler on the 
    fuel pipe assembly; and repeat the visual inspections required by 
    paragraph (a) of this AD, thereafter, at intervals not to exceed 15 
    months. (Replacement of the fuel pipe assembly with a serviceable 
    pipe assembly that has been repaired by welding a doubler in the 
    area of potential damage, does not require the installation of a 
    temporary doubler.)
    
    New Requirements of this AD
    
        (b) Within 24 months after the effective date of this AD, 
    accomplish the requirements of paragraphs (b)(1) and (b)(2) of this 
    AD, as applicable.
        (1) For airplanes on which the temporary protective doubler has 
    been installed on the fuel pipe assembly in accordance with 
    McDonnell Douglas Alert Service Bulletin MD11-28A083, dated March 
    13, 1996: Remove the clamps and the temporary protective doubler 
    installed on the fuel transfer pipe, in accordance with McDonnell 
    Douglas Service Bulletin MD11-28-089, dated October 24, 1996. Prior 
    to further flight following accomplishment of the removal, 
    accomplish the requirements of paragraph (a)(2) of this AD.
        (2) For all airplanes: Install the fuel transfer pipe of the 
    tail tank and support brackets and clamps of the fuel feed pipe of 
    engine No. 2, in accordance with McDonnell Douglas Service Bulletin 
    MD11-28-089, dated October 24, 1996. Accomplishment of this 
    installation constitutes terminating action for the requirements of 
    this AD.
        (c)(1) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Los Angeles Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Los Angeles ACO.
        (2) Alternative methods of compliance that concern the use of an 
    alternate material in lieu of the specified temporary doubler, which 
    were approved previously in accordance with AD 96-10-07, amendment 
    39-9612, are not considered to be approved as alternative methods of 
    compliance with this AD.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Los Angeles ACO.
    
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
    
        Issued in Renton, Washington, on February 10, 1997.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 97-3842 Filed 2-14-97; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Published:
02/18/1997
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
97-3842
Dates:
Comments must be received by March 28, 1997.
Pages:
7180-7182 (3 pages)
Docket Numbers:
Docket No. 96-NM-278-AD
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
97-3842.pdf
CFR: (1)
14 CFR 39.13