96-2742. Federal Motor Vehicle Safety Standards; Lamps, Reflective Devices and Associated Equipment  

  • [Federal Register Volume 61, Number 35 (Wednesday, February 21, 1996)]
    [Proposed Rules]
    [Pages 6616-6620]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-2742]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    National Highway Traffic Safety Administration
    
    49 CFR Part 571
    
    [Docket No. 95-87; Notice 1]
    RIN 2127-AF78
    
    
    Federal Motor Vehicle Safety Standards; Lamps, Reflective Devices 
    and Associated Equipment
    
    AGENCY: National Highway Traffic Safety Administration (NHTSA), DOT.
    
    ACTION: Notice of proposed rulemaking.
    
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    SUMMARY: This notice proposes amendments to Standard No. 108, the 
    Federal motor vehicle standard on lighting, which would adopt new 
    photometric requirements for motorcycle headlamps and which would 
    improve the objectivity of the aiming of their upper beam. The new 
    photometric requirements would be those of Society of Automotive 
    Engineers (SAE) Standard J584 OCT93, added as a new Figure 31 to 
    Standard No. 108. They would exist simultaneously with the current 
    photometric requirements of SAE J584 April 1964, for a short time, and 
    would become mandatory between two and four years after issuance of the 
    final rule. When being tested for photometric compliance with Figure 
    31, the upper beam of motorcycle headlamps would be aimed 
    photoelectrically rather than visually, as at present.
        The amendments should enhance motor vehicle safety by improving 
    visibility for the motorcycle operator, and detectability of his or her 
    machine.
    
    DATES: Comments are due April 22, 1996.
    
    ADDRESSES: Comments should refer to Docket No. 95-87; Notice 1 and be 
    submitted to: Docket Section, Room 5109, 400 Seventh Street, SW., 
    Washington, DC 20590. Docket hours are from 9:30 a.m. to 4:00 p.m.
    
    FOR FURTHER INFORMATION CONTACT: Jere Medlin, Office of Safety 
    Performance Standards, NHTSA (Tp: 202-366-5276; FAX: 202-366-4329).
    
    SUPPLEMENTARY INFORMATION: Motor Vehicle Safety Standard No. 108, 
    Lamps, Reflective Devices, and Associated Equipment, specifies 
    requirements for motorcycle headlamps. Principally, these are the 
    specifications of SAE Standard J584 April 1964, which have been 
    incorporated by reference into Standard No. 108.
        Motorcycle safety remains a principal concern of NHTSA. There are 
    over 6 times as many motorcycles on the road today as there were 35 
    years ago. Figures from the National Center for Health Statistics 
    (NCHS), Department of Health and Human Services, and State Accident 
    Summaries show 574,000 registered motorcycles in 1960, as compared with 
    3,718,127 in 1994, according to the Fatal Accident Reporting System 
    (FARS). During roughly the same period, the annual number of motorcycle 
    fatalities increased slightly, from 2,170 in 1967, according to the 
    NCHS, to 2,304 in 1994, as indicated in the FARS.
        The Motorcycle Industry Council (MIC) has petitioned for rulemaking 
    to amend Standard No. 108 to allow SAE Standard J584 OCT93 as an 
    alternative to SAE J584 April 1964. According to MIC, motorcycle 
    headlamps designed to conform to SAE J584 April 1964 have difficulty in 
    providing sufficient lower beam illumination directly in front of the 
    motorcycle, a need met by SAE J584 OCT93. Further, adoption of the 1993 
    requirements would allow manufacturers to install the same headlamp 
    design on motorcycles sold in the United States as are currently being 
    installed on motorcycles sold in 50 other countries.
        Although NHTSA has granted MIC's petition, SAE J584 OCT93 is 
    inappropriate for incorporation in full because it divides motorcyles 
    into classes and sets forth different specifications applicable to 
    particular classes. In Standard No. 108, NHTSA regulates motorcycles as 
    a single class, with some requirements applicable to a sub-category of 
    smaller, less powerful machines called ``motor driven cycle''. Further, 
    the permanent co-existence of two SAE standards, which prescribe 
    different minima for the same test points, would undermine efforts to 
    enforce the new, higher set of requirements.
        Upon review, NHTSA has tentatively concluded that adoption of the 
    
    [[Page 6617]]
        photometric requirements in J584 OCT93 could enhance safety and lead to 
    harmonization of motorcycle headlamp standards. Both the maxima and 
    minima candela are increased in J584 OCT93. Further, specifications are 
    added for 7 new test points on the lower beam (5 for motor driven 
    cycles), and 7 on the upper beam (1 for motor driven cycles). This 
    increase in performance over that provided by the 1964 specifications 
    promises better visibility for the operator and detectability by other 
    motorists. This could reduce crashes for motorcyclists. Because of this 
    potential, NHTSA has tentatively concluded that the new photometric 
    requirements should become mandatory. However, because SAE J584 OCT93 
    prescribes higher test point minima than Standard No. 108's J584 April 
    1964, current motorcycle headlamps cannot be certified to meet the new 
    SAE specifications. Consequently, NHTSA is willing to allow a period of 
    time in which the two specifications would co-exist as options until 
    industry could retool for compliance with the newer ones. The agency is 
    uncertain as to the time needed for headlamp redesign. For this reason, 
    it is proposing that the new requirements (contained in proposed Figure 
    31) become mandatory not earlier than two years and not later than four 
    years after publication of the final rule, with optional compliance 
    permitted beginning 30 days after publication. NHTSA requests comments 
    on the appropriate lead time to make the proposed changes to motorcycle 
    headlamp photometry. The final rule, of course, would establish a 
    single date for mandatory compliance.
        On its own accord, the agency reviewed the new and old SAE 
    requirements to determine if there were other areas where motorcycle 
    headlamp performance can be enhanced. It found one such area. The April 
    1964 version of SAE J584 allows the upper headlamp beam to be aimed 
    visually during the photometric test, while all subsequent versions 
    have specified that it be aimed photoelectrically. Because a Federal 
    motor vehicle safety standard by definition must be ``objective'', 
    NHTSA has tentatively concluded that a requirement for photoelectric 
    aim of the upper beam will improve the objectivity of Standard No. 108, 
    and assist manufacturers in their determinations of compliance for 
    certification purposes. Therefore, it is proposing that this method of 
    aiming be used in testing headlamps to the photometrics of Figure 31.
        In summary, the two amendments would be effectuated as follows. The 
    amendments would be added to Standard No. 108 thirty days after 
    publication of the final rule in Standard No. 108. At that time, a 
    manufacturer would have the choice of continuing to conform to the 1964 
    photometrics and visual determination of upper beam compliance, or to 
    conform to the photometrics of Figure 31 and photoelectric 
    determination of upper beam compliance. As of a date two to four years 
    after publication of the final rule, the manufacturer would be required 
    to conform to Figure 31 and photoelectric determination.
        Finally, the agency proposes to place all requirements pertaining 
    to the performance of motorcycle headlamps in S7, Headlighting 
    requirements, which currently incorporates all such requirements for 
    motor vehicles other than motorcycles. New paragraph S7.9 will 
    accomplish this purpose. Paragraphs S5.1.1.23, S5.1.1.24, and S5.6 
    (headlamp modulations systems) would become paragraphs S7.9.3, S7.9.5, 
    and S7.9.4, respectively.
    
    Rulemaking Analyses and Notices
    
    Executive Order 12866 and DOT Regulatory Policies and Procedures
    
        This rulemaking action was not reviewed under Executive Order 
    12866. Further, it has been determined that the rulemaking action is 
    not significant under Department of Transportation regulatory policies 
    and procedures. NHTSA currently anticipates that the costs of the final 
    rule would be so minimal as not to warrant preparation of a full 
    regulatory evaluation. Headlamps are changed as part of styling; as 
    long as adequate leadtime is allowed no costs should be incurred. 
    However, for comments on this assumption, NHTSA is asking for comments 
    on the costs and other impacts associated with a two to four-year 
    leadtime for mandatory compliance with a final rule. If the comments 
    received indicate that the impacts are more than minimal, NHTSA will 
    prepare a full regulatory evaluation before issuing a final rule.
    
    National Environmental Policy Act
    
        NHTSA has analyzed this rulemaking action for the purposes of the 
    National Environmental Policy Act. It is not anticipated that a final 
    rule based on this proposal would have a significant effect upon the 
    environment. The composition of motorcycle headlamps would not change 
    from those presently in production.
    
    Regulatory Flexibility Act
    
        The agency has also considered the impacts of this rulemaking 
    action in relation to the Regulatory Flexibility Act. For the reasons 
    stated above and below, I certify that this rulemaking action would not 
    have a significant economic impact upon a substantial number of small 
    entities. Accordingly, no regulatory flexibility analysis has been 
    prepared. Manufacturers of motorcycles and their headlamps, those 
    affected by the rulemaking action, are generally not small businesses 
    within the meaning of the Regulatory Flexibility Act. The agency does 
    not anticipate that the cost of headlamps would increase as a result of 
    this rulemaking action.
    
    Executive Order 12612 (Federalism)
    
        This rulemaking action has also been analyzed in accordance with 
    the principles and criteria contained in Executive Order 12612, and 
    NHTSA has determined that this rulemaking action does not have 
    sufficient federalism implications to warrant the preparation of a 
    Federalism Assessment.
    
    Civil Justice
    
        A final rule based on this proposal would not have any retroactive 
    effect. Under 49 U.S.C. Sec. 30103, whenever a Federal motor vehicle 
    safety standard is in effect, a state may not adopt or maintain a 
    safety standard applicable to the same aspect of performance which is 
    not identical to the Federal standard. 49 U.S.C. Sec. 30161 sets forth 
    a procedure for judicial review of final rules establishing, amending 
    or revoking Federal motor vehicle safety standards. That section does 
    not require submission of a petition for reconsideration or other 
    administrative proceedings before parties may file suit in court.
    
    Request for Comments
    
        Interested persons are invited to submit comments on the proposal. 
    It is requested but not required that 10 copies be submitted.
        All comments must not exceed 15 pages in length. (49 CFR 553.21). 
    Necessary attachments may be appended to these submissions without 
    regard to the 15-page limit. This limitation is intended to encourage 
    commenters to detail their primary arguments in a concise fashion.
        If a commenter wishes to submit certain information under a claim 
    of confidentiality, three copies of the complete submission, including 
    purportedly confidential business information, should be submitted to 
    the Chief Counsel, NHTSA, at the street address given above, and seven 
    copies from which the purportedly confidential information has been 
    deleted should be submitted to the Docket Section. A 
    
    [[Page 6618]]
    request for confidentiality should be accompanied by a cover letter 
    setting forth the information specified in the agency's confidential 
    business information regulation. 49 CFR Part 512.
        All comments received before the close of business on the comment 
    closing date indicated above for the proposal will be considered, and 
    will be available for examination in the docket at the above address 
    both before and after that date. To the extent possible, comments filed 
    after the closing date will also be considered. Comments received too 
    late for consideration in regard to the final rule will be considered 
    as suggestions for further rulemaking action. Comments on the proposal 
    will be available for inspection in the docket. The NHTSA will continue 
    to file relevant information as it becomes available in the docket 
    after the closing date, and it is recommended that interested persons 
    continue to examine the docket for new material.
        Those persons desiring to be notified upon receipt of their 
    comments in the rules docket should enclose a self-addressed, stamped 
    postcard in the envelope with their comments. Upon receiving the 
    comments, the docket supervisor will return the postcard by mail.
    
    List of Subjects in 49 CFR Part 571
    
        Imports, Motor vehicle safety, Motor vehicles, Reporting and 
    recordkeeping requirements, Tires.
        In consideration of the foregoing, 49 CFR Part 571 would be amended 
    as follows:
    
    PART 571--FEDERAL MOTOR VEHICLE SAFETY STANDARDS
    
        1. The authority citation for Part 571 would continue to read as 
    follows:
    
        Authority: 49 U.S.C. 322, 30111, 30115, 30117 and 30166; 
    delegation of authority at 49 CFR 1.50.
    
        2. Section 571.108 would be amended by
        a. removing and reserving paragraphs S5.1.1.23, S5.1.1.24, S5.6, 
    S5.6.1 and S5.6.2;
        b. adding new paragraphs S7.9, S7.9.1 through S7.9.4, S7.9.4.1, 
    S7.9.4.2, and S7.9.5;
        c. adding in numerical order Figure 31; and
        d. amending Table III by revising the text immediately following 
    the Table heading and by revising the entry for Headlamps, to read as 
    follows:
    
    
    Sec. 571.108  Standard No. 108; Lamps, reflective devices, and 
    associated equipment.
    
    * * * * *
        S5.1.1.23  [Reserved]
        S5.1.1.24  [Reserved]
    * * * * *
        S5.6  [Reserved]
        S5.6.1-S5.6.2  [Reserved]
    * * * * *
        S7  Headlighting requirements.
    * * * * *
        S7.9  Motorcycles. Each motorcycle shall be equipped with a 
    headlighting system designed to conform to the following requirements.
        S7.9.1  A motorcycle manufactured before [the date specified in 
    S7.9.2] may be equipped with--
        (a) A headlighting system designed to conform to SAE Standard J584 
    Motorcycle Headlamps April 1964, or to SAE Standard J584 April 1964 
    with the photometric specifications of Figure 31 of this section and 
    the upper beam aimability specifications of paragraph S7.9.3 of this 
    section; or
        (b) One half of any headlighting system specified in S7.1 through 
    S7.6 of this section which provides both a full upper beam and full 
    lower beam, and where more than one lamp must be used, the lamps shall 
    be mounted vertically, with the lower beam as high as practicable.
        S7.9.2  A motorcycle manufactured on or after [the effective date 
    that will be two to four years after the publication of the final 
    rule], shall be equipped with--
        (a) A headlighting system designed to conform to SAE Standard J584 
    Motorcycle Headlamps April 1964 with the photometric specifications of 
    Figure 31 of this section and the upper beam aimability specifications 
    of paragraph S7.9.3 of this section; or
        (b) A headlighting system that conforms to S7.9.1(b) of this 
    section.
        S7.9.3  The upper beam of a multiple beam headlamp designed to 
    conform to the photometric requirements of Figure 31 of this section 
    shall be aimed photoelectrically during the photometric test in the 
    manner prescribed in SAE Standard J584 OCT93 Motorcycle Headlamps.
        S7.9.4  Motorcycle headlamp modulation system.
        S7.9.4.1  A headlamp on a motorcycle may be wired to modulate 
    either the upper beam or the lower beam from its maximum intensity to a 
    lesser intensity, provided that:
        (a) The rate of modulation shall be 240 40 cycles per 
    minute.
        (b) The headlamp shall be operated at maximum power for 50 to 70 
    percent of each cycle.
        (c) The lowest intensity at any test point shall be not less than 
    17 percent of the maximum intensity measured at the same point.
        (d) The modulator switch shall be wired in the power lead of the 
    beam filament being modulated and not in the ground side of the 
    circuit.
        (e) Means shall be provided so that both the lower beam and upper 
    beam remain operable in the event of a modulator failure.
        (f) The system shall include a sensor mounted with the axis of its 
    sensing element perpendicular to a horizontal plane. Headlamp 
    modulation shall cease whenever the level of light emitted by a 
    tungsten filament light operating at 3000 deg. Kelvin is either less 
    than 270 lux (25 foot-candles) of direct light for upward pointing 
    sensors or less than 60 lux (5.6 foot-candles) of reflected light for 
    downward pointing sensors. The light is measured by a silicon cell type 
    light meter that is located at the sensor and pointing in the same 
    direction as the sensor. A Kodak Gray Card (Kodak R-27) is placed at 
    ground level to simulate the road surface in testing downward pointing 
    sensors.
        (g) When tested in accordance with the test profile shown in Figure 
    9, the voltage drop across the modulator when the lamp is on at all 
    test conditions for 12 volt systems and 6 volt systems shall not be 
    greater than .45 volt. The modulator shall meet all the provisions of 
    the standard after completion of the test profile shown in Figure 9 of 
    this section.
        (h) Means shall be provided so that both the lower and upper beam 
    function at design voltage when the headlamp control switch is in 
    either the lower or upper beam position when the modulator is off.
        S7.9.4.2(a) Each motorcycle headlamp modulator not intended as 
    original equipment, or its container, shall be labeled with the maximum 
    wattage, and the minimum wattage appropriate for its use. Additionally, 
    each such modulator shall comply with S7.9.4.1(a) through (g) of this 
    section when connected to a headlamp of the maximum rated power and a 
    headlamp of the minimum rated power, and shall provide means so that 
    the modulated beam functions at design voltage when the modulator is 
    off.
        (b) Instructions, with a diagram, shall be provided for mounting 
    the light sensor including location on the motorcycle, distance above 
    the road surface, and orientation with respect to the light.
        S7.9.5  Each replaceable bulb headlamp that is designed to meet the 
    photometric requirements of paragraph S7.9.1(a) or paragraph S7.9.2(a) 
    of this section and that is equipped with a light source other than a 
    replaceable light source meeting the requirements of paragraph S7.7 of 
    this section, shall 
    
    [[Page 6619]]
    have the word ``motorcycle'' permanently marked on the lens in 
    characters not less than 0.114 in. (3 mm) in height.
    * * * * *
    
                      Figure 31-Motorcycle and Motor-Driven Cycle Headlamp Photometric Requirements                 
    ----------------------------------------------------------------------------------------------------------------
                     Test points (deg.)                                                           Motor driven cycle
    ----------------------------------------------------     Motorcycle      Motor-driven cycle    with single lamp 
               Up or down               Left or right         (candela)           (candela)        system (candela) 
    ----------------------------------------------------------------------------------------------------------------
                                                       Lower Beam                                                   
                                                                                                                    
    1.5U...........................  1R to R...........  1400-Max..........  1400-Max..........                     
    1.5U...........................  1R to 3R..........  ..................  ..................  1400-Max.          
    1U.............................  1.5L to L.........  700-Max...........  700-Max...........  700-Max.           
    0.5U...........................  1.5L to L.........  1000-Max..........  1000-Max..........  1000-Max.          
    0.5U...........................  1R to 3R..........  2700-Max..........  2700-Max..........  2700-Max.          
    1.5D...........................  9L and 9R.........  700-Min...........  ..................  ...................
    2D.............................  0.0R..............  7000-Min..........  5000-Min..........  4000-Min.          
    2D.............................  3L and 3R.........  4000-Min..........  3000-Min..........  3000-Min.          
    2D.............................  6L and 6R.........  1500-Min..........  1500-Min..........  1500-Min.          
    2D.............................  12L and 12R.......  700-Min...........  ..................  ...................
    3D.............................  6L and 6R.........  800-Min...........  800-Min...........                     
    4D.............................  0.0R..............  2000-Min..........  2000-Min..........  1000-Min.          
    4D.............................  4R................  12500-Max.........  12500-Max.........  12500-Max.         
    ----------------------------------------------------------------------------------------------------------------
    
    
                                                                                                                    
    ----------------------------------------------------------------------------------------------------------------
                          Test points (deg.)                                                                        
    --------------------------------------------------------------   Motorcycle (candela)      Motor-driven cycle   
                 Up or down                    Left or right                                        (candela)       
    ----------------------------------------------------------------------------------------------------------------
                                                       Upper Beam                                                   
                                                                                                                    
    2U..................................  0.0R...................  1000-Min...............                          
    1U..................................  3L and 3R..............  2000-Min...............  2000-Min.               
    0.0U................................  0.0R...................  12500-Min..............  10000-Min.              
    0.5D................................  0.0R...................  20000-Min..............  20000-Min.              
    0.5D................................  3L and 3R..............  10000-Min..............  5000-Min.               
    0.5D................................  6L and 6R..............  3300-Min...............  2000-Min.               
    0.5D................................  9L and 9R..............  1500-Min...............                          
    0.5D................................  12L and 12R............  800-Min................                          
    1D..................................  0.0R...................  17500-Min..............  15000-Min.              
    2D..................................  0.0R...................  5000-Min...............  5000-Min.               
    3D..................................  0.0R9..................  2500-Min...............  2500-Min.               
    3D..................................  6L and 6R..............  .......................  800-Min.                
    3D..................................  9L and 9R..............  1500-Min...............                          
    3D..................................  12L and 12R............  300-Min................                          
    4D..................................  0.0R...................  1500-Min...............                          
    4D..................................  0.0R...................  7500-Max...............  7500-Max.               
    Anywhere............................  Anywhere...............  75000-Max..............  75000-Max.              
    ----------------------------------------------------------------------------------------------------------------
    
    * * * * *
    
                                  Table III--Required Motor Vehicle Lighting Equipment                              
      [All Passenger Cars and Motorcycles, and Multipurpose Passenger Vehicles, Trucks, Buses and Trailers of Less  
                                        Than 80 (2032) Inches (mm) Overall Width]                                   
    ----------------------------------------------------------------------------------------------------------------
                                    Passenger cars,                                                                 
                                     multipurpose                                        Applicable SAE standard or 
                                       passenger                                        recommended practice (See S5
                 Item                  vehicles,         Trailers        Motorcycles        for subreferenced SAE   
                                      trucks, and                                                materials)         
                                         buses                                                                      
    ----------------------------------------------------------------------------------------------------------------
    Headlamps....................  See S7..........  None............  See S7.9.......  J566 January 1960.          
    ----------------------------------------------------------------------------------------------------------------
    
    
    [[Page 6620]]
    
    
    * * * * * * *
        Issued on: February 5, 1996.
    Barry Felrice,
    Associate Administrator for Safety Performance Standards.
    [FR Doc. 96-2742 Filed 2-20-96; 8:45 am]
    BILLING CODE 4910-59-P
    
    

Document Information

Published:
02/21/1996
Department:
National Highway Traffic Safety Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking.
Document Number:
96-2742
Dates:
Comments are due April 22, 1996.
Pages:
6616-6620 (5 pages)
Docket Numbers:
Docket No. 95-87, Notice 1
RINs:
2127-AF78: Alternative Motorcycle Headlamp Performance Requirements
RIN Links:
https://www.federalregister.gov/regulations/2127-AF78/alternative-motorcycle-headlamp-performance-requirements
PDF File:
96-2742.pdf
CFR: (1)
49 CFR 571.108