94-3871. Evaluation Report on Glass-Plastic Windshield Glazing, Federal Motor Vehicle Safety Standards, Motor Vehicle Glazing Materials  

  • [Federal Register Volume 59, Number 35 (Tuesday, February 22, 1994)]
    [Unknown Section]
    [Page 0]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 94-3871]
    
    
    [[Page Unknown]]
    
    [Federal Register: February 22, 1994]
    
    
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    DEPARTMENT OF TRANSPORTATION
    National Highway Traffic Safety Administration
    [Docket No. 94-11; Notice 01]
    
     
    
    Evaluation Report on Glass-Plastic Windshield Glazing, Federal 
    Motor Vehicle Safety Standards, Motor Vehicle Glazing Materials
    
    agency: National Highway Traffic Safety Administration (NHTSA), DOT.
    
    action: Request for comments.
    
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    summary: This notice announces the publication by NHTSA of an 
    Evaluation Report concerning Federal Motor Vehicle Safety Standard No. 
    205, ``Glazing Materials.'' This staff report evaluates the safety, 
    durability, and cost of glass-plastic windshield glazing which was 
    introduced, for a limited time, in selected new passenger car models. 
    The report was developed in accordance with Executive Order 12866, 
    which requires Federal agencies to carry out periodic reviews of 
    regulations that they have promulgated. NHTSA seeks public review and 
    comment on this evaluation. Comments will be used to complete the 
    review as required by the Executive Order.
    
    dates: Comments must be received no later than May 23, 1994.
    
    addresses:
    
        Report: Interested persons may obtain a copy of the report free of 
    charge by sending a self-addressed mailing label to: Ms. Glorious 
    Harris (NAD-51), National Highway Traffic Safety Administration, 400 
    Seventh Street, SW., Washington, DC 20590.
        Comments: All comments should refer to the docket and notice number 
    of this notice and be submitted to: Docket Section, room 5109, Nassif 
    Building, 400 Seventh Street, SW., Washington, DC 20590. [Docket Hours, 
    9:30 a.m.-4 p.m., Monday through Friday.] It is requested but not 
    required that 10 copies of comments be submitted.
        Submissions containing information for which confidential treatment 
    is requested should be submitted (3 copies) to Chief Counsel, National 
    Highway Traffic Safety Administration, room 5219, 400 Seventh Street 
    SW., Washington, DC 20590, and 7 copies from which the purportedly 
    confidential information has been deleted should be sent to the Docket 
    Section.
    
    for further information contact: Mr. Frank G. Ephraim, Chief, 
    Evaluation Division, Office of Strategic Planning and Evaluation, Plans 
    and Policy, National Highway Traffic Safety Administration, room 5208, 
    400 Seventh Street, SW., Washington, DC 20590 (202-366-1574).
    
    supplementary information: Federal Motor Vehicle Safety Standard 
    (FMVSS) No. 205 (49 CFR 571.205), ``Glazing Materials,'' issued by 
    NHTSA in January 1968, prescribes safety requirements for all glazing 
    materials used in motor vehicles, including the windshield, the 
    windows, and any interior partitions. The purpose of the standard is to 
    reduce injuries resulting from impact with glazing surfaces, to ensure 
    a necessary degree of transparency in motor vehicle windows for driver 
    visibility, and to minimize the possibility of occupants being thrown 
    through the vehicle windshield in collisions.
        In 1985, the agency published an evaluation study (DOT HS 806 693, 
    February 1985) of conventional windshield glazing which has been 
    standard equipment in American-made vehicles since the mid-1960's. 
    Conventional glazing, often referred to as ``HPR'' (or High Penetration 
    Resistant) glazing, was found to be a significant safety improvement 
    over prior glazing designs, and was credited with bringing about a 
    major reduction in the frequency and severity of head and facial 
    injuries which resulted from occupants being thrown against the 
    windshield in crashes. The primary benefit of the HPR design was a 
    large reduction in the more severe facial lacerations and fractures, 
    with a more modest reduction in minor lacerations, the majority of 
    which still remained after HPR glazing was introduced.
        In 1983, NHTSA amended FMVSS No. 205 to permit (but not require) 
    the use of a new type of glazing, known as ``glass-plastic'' glazing. 
    Glass-plastic glazing is similar in construction to the type used in 
    the HPR windshield design except for the addition of a thin sheet of 
    plastic bonded to the inside surface of the windshield. This feature 
    was believed to have a high potential for reducing lacerative injuries 
    to occupants who struck the windshield during crashes. At the same 
    time, there was some concern over the durability of the softer plastic 
    liner of the glass-plastic windshield relative to the inner glass 
    surface of the standard HPR windshield.
        Following NHTSA's amendment of FMVSS No. 205, two motor vehicle 
    manufacturers equipped a number of their cars with glass-plastic 
    windshields for field testing in rental fleets. One of the 
    manufacturers also introduced the windshield to the general public by 
    making it standard equipment on selected make models for a limited 
    period of time.
        NHTSA is conducting an evaluation study of glass-plastic glazing to 
    assess its potential for lacerative injury reduction, its durability 
    characteristics, and its costs. The report is based on analyses of data 
    from State crash files; fleet tests; and on information from vehicle 
    manufacturers, glass companies, and other sources. The primary findings 
    and conclusions of the study are:
         Safety. Although insufficient to support firm conclusions, 
    crash data from both State files and fleet tests indicate that 
    lacerative injury reduction benefits from glass-plastic windshields are 
    substantially less than the virtual elimination of these injuries, 
    originally projected by the agency. While the plastic inner liner does 
    reduce cuts from broken glass, lacerations can still occur from blunt 
    impact with the plastic liner.
         Durability. Data from rental fleet operations and 
    manufacturer warranty claims indicate that durability problems are 
    greater than anticipated. Primarily, these problems involve the 
    susceptibility of the plastic inner liner to damage (cuts, scratches) 
    from the everyday motor vehicle environment.
         Costs. In volume quantities, it is estimated that a glass-
    plastic windshield will add $65 to the cost of a new car. Additional 
    consumer costs would accrue due to the lower durability of the 
    windshield compared to the conventional windshield. The cost of 
    replacing a glass-plastic windshield is estimated to be over $1,700, 
    compared to about $500 for replacing a conventional windshield. This 
    high cost difference has caused most replacements of glass-plastic 
    windshields to be made with conventional windshields, thereby negating 
    any safety benefit inherent in the glass-plastic glazing.
         Today's high rates of safety belt use, together with the 
    high installation rates of air bags--in contrast to the situation a 
    decade ago when the agency authorized the use of glass-plastic glazing 
    means that the size of the lacerative injury problem due to windshield 
    contact in crashes is now substantially smaller and will continue to 
    decrease.
        NHTSA invites comments from interested persons on the evaluation 
    study summarized in this notice and on other relevant issues.
        Comments must not exceed 15 pages in length. (49 CFR 553.21). 
    Necessary attachments may be appended to these submissions without 
    regard to the 15-page limit. This limitation is intended to encourage 
    commenters to detail their primary comments in a concise fashion.
        Those persons desiring to be notified upon receipt of their 
    comments in the docket should enclose a self-addressed stamped postcard 
    in the envelope with their comments. Upon receiving the comments, the 
    docket supervisor will return the postcard by mail.
    
    (15 U.S.C. 1392, 1401, 1407; delegation of authority at 49 CFR 1.50 
    and 501.8)
    
        Issued on: February 9, 1994.
    Donald C. Bischoff,
    Associate Administrator for Plans and Policy.
    [FR Doc. 94-3871 Filed 2-18-94; 8:45 am]
    BILLING CODE 4910-59-M
    
    
    

Document Information

Published:
02/22/1994
Department:
National Highway Traffic Safety Administration
Entry Type:
Uncategorized Document
Action:
Request for comments.
Document Number:
94-3871
Dates:
Comments must be received no later than May 23, 1994.
Pages:
0-0 (1 pages)
Docket Numbers:
Federal Register: February 22, 1994, Docket No. 94-11, Notice 01