98-3798. Airworthiness Directives; AlliedSignal Inc. TPE331 Series Turboprop and TSE331 Turboshaft Engines  

  • [Federal Register Volume 63, Number 38 (Thursday, February 26, 1998)]
    [Rules and Regulations]
    [Pages 9732-9734]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-3798]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 97-ANE-13; Amendment 39-10327; AD 98-04-15]
    RIN 2120-AA64
    
    
    Airworthiness Directives; AlliedSignal Inc. TPE331 Series 
    Turboprop and TSE331 Turboshaft Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to AlliedSignal Inc., (formerly Garrett Engine Division, 
    Garrett Turbine Engine Company and AiResearch Manufacturing Company of 
    Arizona) TPE331 series turboprop and TSE331 turboshaft engines, that 
    requires replacement or radiographic inspection, and replacement, if 
    necessary, of certain third stage turbine stators with serviceable 
    parts. This amendment is prompted by a report of an outer band weld 
    that cracked subsequent to a radiographic inspection required by a 
    previous AD. The actions specified by this AD are intended to prevent 
    third stage turbine wheel separation due to thermal fatigue cracking 
    and shifting of the third stage turbine stator, which could contact the 
    third stage turbine wheel and result in an uncontained engine failure 
    and damage to the aircraft.
    
    DATES: Effective April 27, 1998.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of April 27, 1998.
    
    ADDRESSES: The service information on AlliedSignal Alert Service 
    Bulletin No. TPE331-A72-0861, Revision 2, dated April 23, 1997, 
    referenced in this rule may be obtained from AlliedSignal Aerospace, 
    Attn: Data Distribution, M/S 64-3/2101-201, P.O. Box 29003, Phoenix, AZ 
    85038-9003; telephone (602) 365-2493, fax (602) 365-5577. The service 
    information on National Flight Services Alert Service Bulletin No. NF-
    TPE331-A72-10961, dated April 28, 1997, referenced in this rule may be 
    obtained from either National Flight Services, Inc. 10971 E. Airport 
    Services Road, Toledo Express Airport, Swanton, OH 43558; telephone 
    (419) 865-2311, fax (419) 867-4224, or http://www.natfs.com, or 
    National Flight Services of Arizona, Inc., 5170 W. Bethany Home Road, 
    Glendale, AZ 85301; telephone (602) 931-1143, fax (602) 931-7264. This 
    information may be examined at the Federal Aviation Administration 
    (FAA), New England Region, Office of the Regional Counsel, 12 New 
    England Executive Park, Burlington, MA; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Joseph Costa, Aerospace Engineer, Los 
    Angeles Aircraft Certification Office, FAA, Transport Airplane 
    Directorate, 3960 Paramount Blvd., Lakewood, CA 90712-4137; telephone 
    (562) 627-5246; fax (562) 627-5210.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) to include an airworthiness 
    directive (AD) that is applicable to AlliedSignal Inc., (formerly 
    Garrett Engine Division, Garrett Turbine Engine Company and AiResearch 
    Manufacturing Company of Arizona) TPE331 series turboprop and TSE331 
    turboshaft engines was published in the Federal Register on July 31, 
    1997 (62 FR 40985). That action proposed to require replacement of 
    certain third stage turbine stators or radiographic inspection, and 
    replacement, if necessary, with serviceable parts.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. No comments were received on the 
    proposal or the FAA's determination of the cost to the public. The FAA 
    has determined that air safety and the public interest require the 
    adoption of the rule as proposed.
        There are approximately 1,000 engines of the affected design in the 
    worldwide fleet. The FAA estimates that 700 engines installed on 
    aircraft of U.S. registry will be affected by this AD. The FAA 
    estimates that 210 engines will require unscheduled replacement, that 
    it will take approximately 40 work hours per engine to accomplish the 
    required actions, and that the average labor rate is $60 per work hour. 
    Required parts will cost approximately $6,500 per engine. Approximately 
    350 engines will require replacement during hot section inspection, 
    which will take approximately 2 work hours per engine, with a parts 
    cost of $6,500. Approximately 14 engines will require unscheduled 
    inspection, which will take approximately 50 work hours to accomplish, 
    with a parts cost of $1,500. Approximately 21 engines will require 
    inspection during hot section inspection, which will take approximately 
    10 work hours to accomplish, with zero parts cost. Approximately 35 
    engines will require unscheduled inspection and replacement, which will 
    take approximately 50 work hours to accomplish, with a $6,500 parts 
    cost. Approximately 70 engines will require inspection and replacement 
    during hot section inspection, which will take approximately 10 work 
    hours to accomplish, with a $5,000 parts cost. The FAA has been 
    informed by AlliedSignal Inc. that they will provide a redesigned third 
    stage turbine stator assembly at a special program price and will pay 
    for the labor to install this assembly. Based on these figures, without 
    the special price program from the manufacturer, the total cost impact 
    of the AD on U.S. operators is estimated to be $4,986,100.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) Is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy
    
    [[Page 9733]]
    
    of it may be obtained from the Rules Docket at the location provided 
    under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    98-04-15  AlliedSignal Inc.: Amendment 39-10327. Docket 97-ANE-13.
    
        Applicability: AlliedSignal Inc., (formerly Garrett Engine 
    Division, Garrett Turbine Engine Company and AiResearch 
    Manufacturing Company of Arizona) Model TPE331-1, -2, -2UA, -3U, -
    3UW, -5, -5A, -5AB, -5B, -6, and -6A turboprop and TSE331-3U 
    turboshaft engines with third stage turbine stators, Part Number (P/
    N) 868379-3, except those engines with turbine stators listed by 
    Serial Number (S/N) in Table 1 of the National Flight Services Alert 
    Service Bulletin (ASB) No. NF-TPE331-A72-10961, dated April 28, 
    1997. These engines are installed on but not limited to: Mitsubishi 
    MU-2B series (MU-2 series); Construcciones Aeronauticas, S.A. (CASA) 
    C-212 series; Fairchild SA226 series (Swearingen Merlin and Metro 
    series); Prop-Jets, Inc. Model 400; Twin Commander 680 and 690 
    (Jetprop Commander); Rockwell Commander S-2R; Shorts Brothers and 
    Harland, Ltd. SC7 (Skyvan); Dornier 228 series; Beech 18 and 45 
    series and Models JRB-6, 3N, 3NM, 3TM, and B100; Pilatus PC-6 series 
    (Fairchild Porter and Peacemaker); De Havilland DH 104 series 7AXC 
    (Dove); Ayres S-2R series; Grumman American G-164 series; and 
    Schweizer G-164 series airplanes; and Sikorsky S-55 series (Helitec 
    Corp. S55T) helicopters.
    
        Note 1: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must request 
    approval for an alternative method of compliance in accordance with 
    paragraph (g) of this AD. The request should include an assessment 
    of the effect of the modification, alteration, or repair on the 
    unsafe condition addressed by this AD; and, if the unsafe condition 
    has not been eliminated, the request should include specific 
    proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent third stage turbine wheel separation due to fatigue 
    cracking and shifting of the third stage turbine stator, which could 
    result in an uncontained engine failure and damage to the aircraft, 
    accomplish the following:
        (a) For engines with third stage turbine stators with S/Ns 
    listed in Table 1 of National Flight Services ASB No. NF-TPE331-A72-
    10961, dated April 28, 1997, no action is required.
        (b) For engines with third stage turbine stators with S/Ns not 
    listed in Table 1 of National Flight Services ASB No. NF-TPE331-A72-
    10961, dated April 28, 1997, remove the unserviceable third stage 
    turbine stator assembly in accordance with the applicable engine 
    maintenance manual and the following schedule:
    
    ------------------------------------------------------------------------
      Third stage turbine stator                                            
    cycles in service (CIS) since                                           
      radiographic inspection in                                            
     accordance with AD 87-19-02                Removal schedule            
     paragraph (b) or AD 93-05-09                                           
            paragraph (h)                                                   
    ------------------------------------------------------------------------
    Unknown CIS since inspection.  Remove within 600 CIS after the effective
                                    date of this AD, at next access, or     
                                    prior to March 31, 2002, whichever      
                                    occurs first.                           
    2200 or more CIS since         Remove within 600 CIS after the effective
     inspection.                    date of this AD, at next access, or     
                                    prior to March 31, 2002, whichever      
                                    occurs first.                           
    Less than 2200 CIS since       Remove prior to accumulating 2,800 CIS,  
     inspection.                    at next access, or prior to March 31,   
                                    2002, whichever occurs first.           
    ------------------------------------------------------------------------
    
        (c) For the purpose of this AD, the next access to the third 
    stage stator assembly is defined as disassembly of the turbine 
    beyond the removal of the third stage rotor.
    
        Note 2: This AD does not supersede AD 93-05-09. The removal 
    schedule in paragraph (b) of this AD does not affect the 
    requirements of AD 93-05-09.
    
        (d) For the purpose of determining third stage turbine stator 
    removal under paragraph (b) of this AD, third stage turbine stator 
    hours time in service (TIS) may be converted to CIS since inspection 
    by multiplying by 1.5 the number of hours since radiographic 
    inspection in accordance with paragraph (b) of AD 87-19-02 or 
    paragraph (h) of AD 93-05-09.
        (e) For third stage turbine stator assemblies removed in 
    accordance with paragraph (b) of this AD, accomplish either a 
    radiographic inspection for inadequate weld penetration and fatigue 
    cracking, and, if necessary, replace with a serviceable assembly in 
    accordance with the Accomplishment Instructions of National Flight 
    Services ASB No. NF-TPE331-A72-10961, dated April 28, 1997; or 
    replace with a serviceable assembly in accordance with the 
    Accomplishment Instructions of AlliedSignal Inc. ASB No. TPE331-A72-
    0861, Revision 2, dated April 23, 1997. Accomplishing the 
    radiographic inspection required by this paragraph constitutes 
    compliance with the radiographic inspection requirement of paragraph 
    (h) of AD 93-05-09.
        (f) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Los Angeles Aircraft Certification 
    Office. Operators shall submit their requests through an appropriate 
    FAA Principal Maintenance Inspector, who may add comments and then 
    send it to the Manager, Los Angeles Aircraft Certification Office.
    
        Note 3: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the Los Angeles Aircraft Certification 
    Office.
    
        (g) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the requirements of this AD can be accomplished.
        (h) The actions required by this AD shall be done in accordance 
    with the following ASBs:
    
    ----------------------------------------------------------------------------------------------------------------
                Document No.                 Pages                  Revision                         Date           
    ----------------------------------------------------------------------------------------------------------------
    National Flight Services ASB No. NF-      1-11     Original.........................  Apr. 28, 1997.            
     TPE331-A72-10961.                                                                                              
        Total Pages:                           11.                                                                  
    AlliedSignal Inc. ASB No. TPE331-            1     2................................  Apr. 23, 1997.            
     A72-0861.                                                                                                      
                                                 2     1................................  Oct. 25, 1996.            
    
    [[Page 9734]]
    
                                                                                                                    
                                               3-5     2................................  Apr. 23, 1997.            
                                                 6     1................................  Oct. 25, 1996.            
                                                 7     2................................  Apr. 23, 1997.            
                                                 8     1................................  Oct. 24, 1996.            
        Total Pages:                            8.                                                                  
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    This incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies of AlliedSignal Alert Service Bulletin No. TPE331-A72-
    0861, Revision 2, dated April 23, 1997, may be obtained from 
    AlliedSignal Aerospace, Attn: Data Distribution, M/S 64-3/2101-201, 
    P.O. Box 29003, Phoenix, AZ 85038-9003; telephone (602) 365-2493, 
    fax (602) 365-5577. Copies of National Flight Services ASB No. NF-
    TPE331-A72-10961, dated April 28, 1997, may be obtained from either 
    National Flight Services, Inc. 10971 E. Airport Services Road, 
    Toledo Express Airport, Swanton, OH 43558; telephone (419) 865-2311, 
    fax (419) 867-4224, or http://www.natfs.com, or National Flight 
    Services of Arizona, Inc., 5170 W. Bethany Home Road, Glendale, AZ 
    85301; telephone (602) 931-1143, fax (602) 931-7264. Copies may be 
    inspected at the FAA, New England Region, Office of the Regional 
    Counsel, 12 New England Executive Park, Burlington, MA; or at the 
    Office of the Federal Register, 800 North Capitol Street NW., suite 
    700, Washington, DC.
        (i) This amendment becomes effective on April 27, 1998.
    
        Issued in Burlington, Massachusetts, on February 6, 1998.
    James C. Jones,
    Assistant Manager, Engine and Propeller Directorate, Aircraft 
    Certification Service.
    [FR Doc. 98-3798 Filed 2-25-98; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
4/27/1998
Published:
02/26/1998
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule.
Document Number:
98-3798
Dates:
Effective April 27, 1998.
Pages:
9732-9734 (3 pages)
Docket Numbers:
Docket No. 97-ANE-13, Amendment 39-10327, AD 98-04-15
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-3798.pdf
CFR: (1)
14 CFR 39.13