04-4101. Airworthiness Directives; General Electric Company CT58 and T58 Series Turboshaft Engines  

  • Start Preamble Start Printed Page 8875

    AGENCY:

    Federal Aviation Administration (FAA), DOT.

    ACTION:

    Notice of proposed rulemaking (NPRM).

    SUMMARY:

    The FAA proposes to adopt a new airworthiness directive (AD) for General Electric Company (GE) CT58-140-1, CT58-140-2, and T58-GE-5, -10, -100, and -402 series turboshaft engines with certain serial numbers (SNs) of stage 1 compressor disks, part number (P/N) 5001T20P01, installed. This proposed AD would require removing certain stage 1 compressor disks from service before reaching a reduced low-cycle-fatigue (LCF) life limit. This proposed AD results from two reports of low blade tip clearances in the compressor. We are proposing this AD to prevent LCF cracking and failure of the stage 1 compressor disk, an uncontained engine failure, and damage to the helicopter.

    DATES:

    We must receive any comments on this proposed AD by April 26, 2004.

    ADDRESSES:

    Use one of the following addresses to submit comments on this proposed AD:

    • By mail: Federal Aviation Administration (FAA), New England Region, Office of the Regional Counsel, Attention: Rules Docket No. 2003-NE-59-AD, 12 New England Executive Park, Burlington, MA 01803-5299.
    • By fax: (781) 238-7055.
    • By e-mail: 9-ane-adcomment@faa.gov

    You can get the service information identified in this proposed AD from GE Aircraft Engines Customer Support Center, M/D 285, 1 Neumann Way, Evendale, OH 45215, telephone (513) 552-3272; fax (513) 552-3329, email GEAE.csc@ae.ge.com.

    You may examine the AD docket, by appointment, at the FAA, New England Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA.

    Start Further Info

    FOR FURTHER INFORMATION CONTACT:

    Norman Brown, Senior Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park; telephone (781) 238-7181; fax (781) 238-7199.

    End Further Info End Preamble Start Supplemental Information

    SUPPLEMENTARY INFORMATION:

    Comments Invited

    We invite you to submit any written relevant data, views, or arguments regarding this proposal. Send your comments to an address listed under ADDRESSES. Include “AD Docket No. 2003-NE-59-AD” in the subject line of your comments. If you want us to acknowledge receipt of your mailed comments, send us a self-addressed, stamped postcard with the docket number written on it; we will date-stamp your postcard and mail it back to you. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the proposed AD. If a person contacts us verbally, and that contact relates to a substantive part of this proposed AD, we will summarize the contact and place the summary in the docket. We will consider all comments received by the closing date and may amend the proposed AD in light of those comments.

    We are reviewing the writing style we currently use in regulatory documents. We are interested in your comments on whether the style of this document is clear, and your suggestions to improve the clarity of our communications that affect you. You can get more information about plain language at http://www.faa.gov/​language and http://www.plainlanguage.gov.

    Examining the AD Docket

    You may examine the AD Docket (including any comments and service information), by appointment, between 8 a.m. and 4:30 p.m., Monday through Friday, except Federal holidays. See ADDRESSES for the location.

    Discussion

    On May 1, 2003, GE informed the FAA that 320 stage 1 compressor disks, P/N 5001T20P01, have high-peak stresses. GE has identified the affected stage 1 compressor disks by SN. An investigation by GE revealed that the tangential positioning of the blade dovetail slot resulted in the high-peak stresses. This proposed AD would require removing those stage 1 compressor disks, PN 5001T20P01, from service before reaching a reduced LCF life limit of 2,100 hours time-since-new (TSN) or by December 31, 2008, whichever occurs first. This condition, if not corrected, could result in LCF cracking and failure of the stage 1 compressor disk, an uncontained engine failure, and damage to the helicopter.

    Relevant Service Information

    We have reviewed and approved the technical contents of GE Alert Service Bulletin (ASB) No. CT58 S/B 72-A0196, dated July 24, 2003, that describes the procedures for replacing the stage 1 compressor disk.

    FAA's Determination and Requirements of the Proposed AD

    We have evaluated all pertinent information and identified an unsafe condition that is likely to exist or develop on other products of this same type design. Therefore, we are proposing this AD which would require removing certain stage 1 compressor disks from service at or before reaching a reduced LCF life limit of 2,100 hours TSN or by December 31, 2008, whichever occurs first.

    Changes to 14 CFR Part 39—Effect on the Proposed AD

    On July 10, 2002, we issued a new version of 14 CFR part 39 (67 FR 47998, July 22, 2002), which governs the FAA's AD system. This regulation now includes material that relates to altered products, special flight permits, and alternative methods of compliance. This material previously was included in each individual AD. Since this material is included in 14 CFR part 39, we will not include it in future AD actions.

    Interim Action

    These actions are interim actions and we may take further rulemaking actions in the future.

    Costs of Compliance

    There are about 320 GE CT58-140-1, CT58-140-2, and T58-GE-5, -10, -100, and -402 series turboshaft engines of Start Printed Page 8876the affected design in the worldwide fleet. We estimate that 45 engines installed on helicopters of U.S. registry would be affected by this proposed AD. The proposed action does not impose any additional labor costs. A new disk would cost about $7,965 per engine. We estimate that the prorated cost of the life reduction would be about $4,181 per engine. Based on these figures, we estimate the total cost of the proposed AD to U.S. operators to be $188,172.

    Regulatory Findings

    We have determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government.

    For the reasons discussed above, I certify that the proposed regulation:

    1. Is not a “significant regulatory action” under Executive Order 12866;

    2. Is not a “significant rule” under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

    3. Would not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

    We prepared a summary of the costs to comply with this proposal and placed it in the AD Docket. You may get a copy of this summary by sending a request to us at the address listed under ADDRESSES. Include “AD Docket No. 2003-NE-59-AD” in your request.

    Start List of Subjects

    List of Subjects in 14 CFR Part 39

    • Air transportation
    • Aircraft
    • Aviation safety
    • Safety
    End List of Subjects

    The Proposed Amendment

    Accordingly, under the authority delegated to me by the Administrator, the Federal Aviation Administration proposes to amend 14 CFR part 39 as follows:

    Start Part

    PART 39—AIRWORTHINESS DIRECTIVES

    1. The authority citation for part 39 continues to read as follows:

    Start Authority

    Authority: 49 U.S.C. 106(g), 40113, 44701.

    End Authority
    [Amended]

    2. The FAA amends § 39.13 by adding the following new airworthiness directive:

    General Electric Company: Docket No. 2003-NE-59-AD.

    Comments Due Date

    (a) The Federal Aviation Administration (FAA) must receive comments on this airworthiness directive (AD) action by April 26, 2004.

    Affected ADs

    (b) None.

    Applicability

    (c) This AD applies to General Electric Company (GE) CT58-140-1, CT58-140-2, and T58-GE-5, -10, -100, and -402 series turboshaft engines with stage 1 compressor disks, part number (P/N) 5001T20P01, that have a serial number (SN) listed in the following Table 1:

    Table 1.—Stage 1 Compressor Disk SNs Affected By This AD

    GATD0PD2
    GATH6RWW
    GATH7PR0
    GATH86K2
    GATH8K0P
    GATD0PD3
    GATH6T00
    GATH7PR1
    GATH86K3
    GATH8K0R
    GATD0PD5
    GATH6T01
    GATH7PR2
    GATH86K4
    GATH8K0T
    GATD0PD6
    GATH6T02
    GATH7PR3
    GATH86K5
    GATH8K0W
    GATD0PD7
    GATH6T03
    GATH7PR4
    GATH8A5G
    GATH8K12
    GATD0PD8
    GATH6T04
    GATH7PR5
    GATH8A5H
    GATH8K13
    GATD0PD9
    GATH6T05
    GATH7PR6
    GATH8A5J
    GATH8K14
    GATD0PDA
    GATH7K4K
    GATH7PR7
    GATH8A5K
    GATH8K15
    GATD0PDC
    GATH7K4L
    GATH7PR8
    GATH8A5L
    GATH8K16
    GATH53GC
    GATH7K4M
    GATH7PR9
    GATH8A5M
    GATH8K17
    GATH53GD
    GATH7K4N
    GATH7PRA
    GATH8A5N
    GATH8K18
    GATH53GE
    GATH7K4P
    GATH7PRC
    GATH8A5P
    GATH8K19
    GATH53GF
    GATH7K4R
    GATH7PRD
    GATH8A5T
    GATH8W7H
    GATH53GH
    GATH7K4T
    GATH7PRE
    GATH8A5W
    GATH8W7J
    GATH53GJ
    GATH7K5G
    GATH7PRF
    GATH8A60
    GATH8W7L
    GATH53GK
    GATH7KGH
    GATH7PRG
    GATH8A61
    GATH8W7M
    GATH5T70
    GATH7KGK
    GATH7PRH
    GATH8A62
    GATH8W7N
    GATH5T71
    GATH7KGL
    GATH7PRJ
    GATH8A63
    GATH8W7P
    GATH5T72
    GATH7KGM
    GATH7PRK
    GATH8A64
    GATH8W7R
    GATH5T73
    GATH7KGN
    GATH7PRL
    GATH8A66
    GATH8W7T
    GATH5T74
    GATH7KGP
    GATH7PRM
    GATH8A67
    GATH8WD4
    GATH5T75
    GATH7KGR
    GATH7PRN
    GATH8A68
    GATH8WD5
    GATH5T76
    GATH7KGT
    GATH7PRP
    GATH8GRG
    GATH8WD6
    GATH5T77
    GATH7KGW
    GATH7PRR
    GATH8GRH
    GATH8WD7
    GATH5T78
    GATH7KH0
    GATH7PRT
    GATH8GRK
    GATH8WD8
    GATH5T79
    GATH7KH1
    Start Printed Page 8877
    GATH7PRW
    GATH8GRL
    GATH8WD9
    GATH5T7A
    GATH7KH2
    GATH7PT0
    GATH8GRM
    GATH8WDA
    GATH5T7C
    GATH7LAL
    GATH7RTP
    GATH8GRN
    GATH8WDC
    GATH5T7D
    GATH7LAM
    GATH7RTR
    GATH8GRP
    GATH8WDD
    GATH5T7E
    GATH7LAN
    GATH7RTT
    GATH8GRR
    GATH8WDE
    GATH5T7F
    GATH7LAP
    GATH82R8
    GATH8GRT
    GATH8WDF
    GATH5T7G
    GATH7LAR
    GATH82R9
    GATH8GRW
    GATH8WDG
    GATH5T7H
    GATH7LAT
    GATH82RA
    GATH8GT0
    GATH8WDH
    GATH6CDL
    GATH7LAW
    GATH82RD
    GATH8GT1
    GATH8WDJ
    GATH6CDM
    GATH7LC0
    GATH82RE
    GATH8GT3
    GATH8WDK
    GATH6CDN
    GATH7LC1
    GATH82RF
    GATH8GT5
    GATH8WDL
    GATH6CDP
    GATH7LC2
    GATH82RG
    GATH8GT7
    GATH94R3
    GATH6CDR
    GATH7LC3
    GATH82RH
    GATH8GT8
    GATH94R4
    GATH6CDT
    GATH7LC4
    GATH82RJ
    GATH8HGF
    GATH94R6
    GATH6CE0
    GATH7LC5
    GATH82RK
    GATH8HGG
    GATH94R7
    GATH6CE1
    GATH7LC6
    GATH82RL
    GATH8HGH
    GATH94R8
    GATH6CE2
    GATH7LC7
    GATH82RM
    GATH8HGJ
    GATH94R9
    GATH6CE3
    GATH7LC8
    GATH82RN
    GATH8HGK
    GATH94RA
    GATH6CE4
    GATH7M8G
    GATH82RP
    GATH8HGL
    GATH94RC
    GATH6CE5
    GATH7M8H
    GATH82RR
    GATH8HGM
    GATH94RD
    GATH6CE6
    GATH7M8J
    GATH82RT
    GATH8HGN
    GATH94RE
    GATH6CE7
    GATH7M8K
    GATH82RW
    GATH8HGP
    GATH94RF
    GATH6CE8
    GATH7M8L
    GATH82T0
    GATH8HGR
    GATH94RG
    GATH6CE9
    GATH7M8M
    GATH82T1
    GATH8HGT
    GATH94RJ
    GATH6CEA
    GATH7M8N
    GATH86JD
    GATH8HGW
    GATH94RK
    GATH6CEC
    GATH7MLK
    GATH86JE
    GATH8HH0
    GATH94RN
    GATH6CED
    GATH7MLL
    GATH86JF
    GATH8HH1
    GATH94RP
    GATH6CEE
    GATH7MLM
    GATH86JG
    GATH8HH2
    GATH94RR
    GATH6CEF
    GATH7MLN
    GATH86JH
    GATH8HH3
    GATH94RT
    GATH6RH8
    GATH7MLP
    GATH86JJ
    GATH8HH4
    GATH96HF
    GATH6RH9
    GATH7MLR
    GATH86JK
    GATH8HH5
    GATH96HG
    GATH6RHC
    GATH7MLT
    GATH86JL
    GATH8HH6
    GATH96HK
    GATH6RHD
    GATH7MLW
    GATH86JM
    GATH8HH7
    GATH96HL
    GATH6RHE
    GATH7MM0
    GATH86JN
    GATH8K0H
    GATH96HM
    GATH6RHF
    GATH7MM1
    GATH86JP
    GATH8K0J
    GATH96HN
    GATH6RHG
    GATH7MM2
    GATH86JR
    GATH8K0K
    GATH96HR
    GATH6RHH
    GATH7MM3
    GATH86JT
    GATH8K0L
    GATH96HT
    GATH6RHJ
    GATH7PPT
    GATH86JW
    GATH8K0M
    GATH96HW
    GATH6RWT
    GATH7PPW
    GATH86K0
    GATH8K0N
    GATH96J0

    These engines are installed on, but not limited to Agusta S.p.A AS-61N, AS-61N1, Sikorsky S-61L, S-61N, S-61R, and S-61NM helicopters, and the following surplus military helicopters that have been certified in accordance with sections 21.25 or 21.27 of the Federal Aviation Regulations (14 CFR 21.25 or 21.27): Sikorsky S-61D and S-61V, Glacier CH-3E, Siller CH-3E and SH-3A, and Robinson Crane CH-3C, CH-3E, HH-3C, HH-3E, and Carson S-61L helicopters.

    Unsafe Condition

    (d) This AD results from two reports of low blade tip clearances in the compressor. We are issuing this AD to prevent low-cycle-fatigue (LCF) cracking and failure of the stage 1 compressor disk, an uncontained engine failure, and damage to the helicopter. Start Printed Page 8878

    Compliance

    (e) You are responsible for having the actions required by this AD performed within the compliance times specified unless the actions have already been done.

    Replacement of Stage 1 Compressor Disks

    (f) If you have a stage 1 compressor disk, P/N 5001T20P01, with a SN listed in Table 1 of this AD, replace that stage 1 compressor disk at or before reaching a reduced LCF life limit of 2,100 hours time-since-new (TSN) or by December 31, 2008, whichever occurs first. GE Alert Service Bulletin (ASB) No. CT58 S/B 72-A0196, dated July 24, 2003, contains information on replacing the stage 1 compressor disk.

    (g) After the effective date of this AD, do not install any stage 1 compressor disk, P/N 5001T20P01, that has a SN listed in Table 1 of this AD and has 2,100 hours TSN or more, into any engine.

    Alternative Methods of Compliance

    (h) The Manager, Engine Certification Office, has the authority to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19.

    Material Incorporated by Reference

    (i) None.

    Related Information

    (j) GE Alert Service Bulletin (ASB) No. CT58 S/B 72-A0196, dated July 24, 2003, pertains to the subject of this AD.

    Start Signature

    Issued in Burlington, Massachusetts, on February 17, 2004.

    Francis A. Favara,

    Acting Manager, Engine and Propeller Directorate, Aircraft Certification Service.

    End Signature End Part End Supplemental Information

    [FR Doc. 04-4101 Filed 2-25-04; 8:45 am]

    BILLING CODE 4910-13-U

Document Information

Published:
02/26/2004
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
04-4101
Dates:
We must receive any comments on this proposed AD by April 26, 2004.
Pages:
8875-8878 (4 pages)
Docket Numbers:
Docket No. 2003-NE-59-AD
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
Topics:
Air transportation, Aircraft, Aviation safety, Safety
PDF File:
04-4101.pdf
CFR: (1)
14 CFR 39.13