99-2474. Airworthiness Directives; Textron Lycoming Model O-540-F1B5 Reciprocating Engines  

  • [Federal Register Volume 64, Number 22 (Wednesday, February 3, 1999)]
    [Rules and Regulations]
    [Pages 5149-5150]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 99-2474]
    
    
    
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    Federal Register / Vol. 64, No. 22 / Wednesday, February 3, 1999 / 
    Rules and Regulations
    
    [[Page 5149]]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-ANE-73-AD; Amendment 39-11019; AD 99-03-05]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Textron Lycoming Model O-540-F1B5 
    Reciprocating Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to Textron Lycoming Model O-540-F1B5 reciprocating 
    engines. This action requires the removal and replacement of the 
    crankshaft gear retaining bolts. This amendment is prompted by 2 
    reported failures of the crankshaft gear retaining bolts. The actions 
    specified in this AD are intended to prevent failure of the crankshaft 
    gear retaining bolts, which can result in engine failure and subsequent 
    autorotation and forced landing.
    
    DATES: Effective February 18, 1999.
        Comments for inclusion in the Rules Docket must be received on or 
    before April 5, 1999.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), New England Region, Office of the Regional 
    Counsel, Attention: Rules Docket No. 98-ANE-73-AD, 12 New England 
    Executive Park, Burlington, MA 01803-5299. Comments may also be sent 
    via the Internet using the following address: ``engineprop@faa.gov''. Comments sent via the Internet must contain the 
    docket number in the subject line.
        Information regarding this AD may be examined at the FAA, New 
    England Region, Office of the Regional Counsel, 12 New England 
    Executive Park, Burlington, MA.
    
    FOR FURTHER INFORMATION CONTACT: Rocco Viselli, Aerospace Engineer, New 
    York Aircraft Certification Office, FAA, Engine and Propeller 
    Directorate, 10 Fifth St., 3rd Floor, Valley Stream, NY 11581-1200; 
    telephone (516) 256-7531, fax (516) 568-2716.
    
    SUPPLEMENTARY INFORMATION: The Federal Aviation Administration (FAA) 
    has received reports of 2 failures of the crankshaft gear retaining 
    bolts on Textron Lycoming Model O-540-F1B5 reciprocating engines, 
    installed on Robinson R44 series rotorcraft. The investigation revealed 
    that the head of the retaining bolts sheared off allowing the 
    crankshaft gear to disengage. The crankshaft gear drives both magnetos 
    and the camshaft. Failure of the retaining bolt results in total loss 
    of power without prior warning. The FAA has determined that the 2 
    crankshaft gear bolts to fail in service failed from a condition known 
    as hydrogen embrittlement. This condition results from the underbaking 
    process during manufacturing, which leads to incomplete hydrogen 
    relief, and as such, the bolts can be susceptible to hydrogen 
    embrittlement. Therefore, the FAA has determined that this condition 
    affects only a specific population of retaining bolts, and has 
    identified by serial number the specific engines that require 
    replacement of the suspect bolts. This condition, if not corrected, 
    could result in failure of the crankshaft gear retaining bolts, which 
    can result in engine failure and subsequent autorotation and forced 
    landing.
        The suspect crankshaft gear retaining bolts must be replaced by 
    either Textron Lycoming or Robinson Helicopter company maintenance 
    personnel. In order to allow the removal and replacement of the suspect 
    bolts without removing the engine from the helicopter, a complex 
    procedure is required. This procedure requires removal of the accessory 
    gear case without removal of the oil sump, which is beyond the scope of 
    current engine service instructions.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on engines of the same type design, this AD is being 
    issued to prevent crankshaft gear retaining bolt failure. This AD 
    requires removal and replacement of the crankshaft gear retaining 
    bolts. The actions are required to be accomplished in accordance with 
    the service documents described previously.
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 98-ANE-73-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or
    
    [[Page 5150]]
    
    on the distribution of power and responsibilities among the various 
    levels of government. Therefore, in accordance with Executive Order 
    12612, it is determined that this final rule does not have sufficient 
    federalism implications to warrant the preparation of a Federalism 
    Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866. It has been determined further that this 
    action involves an emergency regulation under DOT Regulatory Policies 
    and Procedures (44 FR 11034, February 26, 1979). If it is determined 
    that this emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    99-03-05  Textron Lycoming: Amendment 39-11019. Docket 98-ANE-73-AD.
    
        Applicability: Textron Lycoming Model O-540-F1B5 reciprocating 
    engines, with the following Textron Lycoming Engine Serial Numbers, 
    installed on but not limited to Robinson Helicopters Co. Model R-44 
    rotorcraft.
    
    L-24545-40A        L-24628-40A
    L-24766-40A        L-24772-40A
    L-25050-40A        L-25052-40A
    L-25053-40A        L-25054-40A
    L-25063-40A        L-25064-40A
    L-25065-40A        L-25066-40A
    L-25067-40A        L-25068-40A
    L-25069-40A        L-25070-40A
    L-25071-40A        L-25072-40A
    L-25073-40A        L-25074-40A
    L-25075-40A        L-25076-40A
    L-25077-40A        L-25078-40A
    L-25080-40A        L-25081-40A
    L-25083-40A        L-25084-40A
    L-25085-40A        L-25086-40A
    L-25087-40A        L-25088-40A
    L-25089-40A        L-25090-40A
    L-25091-40A        L-25092-40A
    L-25093-40A        L-25094-40A
    L-25095-40A        L-25096-40A
    L-25097-40A        L-25098-40A
    L-25099-40A        L-25100-40A
    L-25101-40A        L-25102-40A
    L-25103-40A        L-25104-40A
    L-25105-40A        L-25106-40A
    L-25116-40A        L-25117-40A
    L-25118-40A        L-25119-40A
    L-25120-40A        L-25121-40A
    L-25122-40A        L-25123-40A
    L-25124-40A        L-25125-40A
    L-25126-40A        L-25127-40A
    L-25128-40A        L-25129-40A
    L-25130-40A        L-25131-40A
    L-25132-40A        L-25133-40A
    L-25134-40A        L-25135-40A
    L-25136-40A        L-25137-40A
    L-25138-40A        L-25139-40A
    L-25140-40A        L-25141-40A
    L-25142-40A        L-25143-40A
    L-25144-40A        L-25145-40A
    L-25146-40A        L-25149-40A
    L-25150-40A        L-25154-40A
    L-25155-40A        L-25156-40A
    L-25157-40A        L-25158-40A
    L-25159-40A        L-25160-40A
    L-25161-40A        L-25162-40A
    L-25164-40A        L-25166-40A
    L-25167-40A        L-25168-40A
    L-25169-40A        L-25170-40A
    L-25171-40A        L-25172-40A
    L-25173-40A        L-25174-40A
    L-25175-40A        L-25176-40A
    L-25177-40A        L-25178-40A
    L-25179-40A        L-25180-40A
    L-25181-40A        L-25182-40A
    L-25183-40A        L-25184-40A
    L-25185-40A        L-25186-40A
    L-25188-40A        L-25189-40A
    L-25190-40A        L-25191-40A
    L-25192-40A        L-25193-40A
    L-25198-40A        L-25200-40A
    L-25201-40A        L-25202-40A
    L-25204-40A        L-25206-40A
    L-25207-40A        L-25208-40A
    L-25211-40A        L-25212-40A
    L-25213-40A        L-25214-40A
    L-25216-40A        L-25217-40A
    L-25218-40A        L-25219-40A
    L-25221-40A        L-25222-40A
    L-25223-40A        L-25228-40A
    L-25229-40A        L-25230-40A
    L-25231-40A        L-25232-40A
    L-25233-40A        L-25234-40A
    L-25235-40A        L-25236-40A
    L-25237-40A        L-25238-40A
    L-25239-40A        L-25240-40A
    L-25242-40A        L-25243-40A
    L-25244-40A        L-25246-40A
    L-25249-40A        L-25250-40A
    L-25251-40A        L-25252-40A
    L-25257-40A
    
        Note 1: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must request 
    approval for an alternative method of compliance in accordance with 
    paragraph (b) of this AD. The request should include an assessment 
    of the effect of the modification, alteration, or repair on the 
    unsafe condition addressed by this AD; and, if the unsafe condition 
    has not been eliminated, the request should include specific 
    proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent failure of the crankshaft gear retaining bolts, which 
    can result in engine failure and subsequent autorotation and forced 
    landing, accomplish the following:
        (a) Within 10 hours time in service, or 3 days after the 
    effective date of this AD, whichever occurs first, have the 
    crankshaft gear retaining bolt, part number STD-2209, replaced by 
    Textron Lycoming or Robinson Helicopter Company.
        (b) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, New York Aircraft Certification 
    Office. Operators shall submit their requests through an appropriate 
    FAA Principal Maintenance Inspector, who may add comments and then 
    send it to the Manager, New York Aircraft Certification Office.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the New York Aircraft Certification 
    Office.
    
        (c) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the requirements of this AD can be accomplished.
        (d) This amendment becomes effective on February 18, 1999.
    
        Issued in Burlington, Massachusetts, on January 27, 1999.
    Jay J. Pardee,
    Manager, Engine and Propeller Directorate, Aircraft Certification 
    Service.
    [FR Doc. 99-2474 Filed 2-2-99; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
2/18/1999
Published:
02/03/1999
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
99-2474
Dates:
Effective February 18, 1999.
Pages:
5149-5150 (2 pages)
Docket Numbers:
Docket No. 98-ANE-73-AD, Amendment 39-11019, AD 99-03-05
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
99-2474.pdf
CFR: (1)
14 CFR 39.13