99-2486. Federal Motor Vehicle Safety Standards: Air Brake Systems  

  • [Federal Register Volume 64, Number 22 (Wednesday, February 3, 1999)]
    [Proposed Rules]
    [Pages 5259-5264]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 99-2486]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    National Highway Traffic Safety Administration
    
    49 CFR Part 571
    
    [Docket No. NHTSA 99-5045]
    RIN 2127-AH11
    
    
    Federal Motor Vehicle Safety Standards: Air Brake Systems
    
    AGENCY: National Highway Traffic Safety Administration (NHTSA), 
    Department of Transportation (DOT).
    
    ACTION: Notice of proposed rulemaking; partial grant/partial denial of 
    petition for rulemaking.
    
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    SUMMARY: Pursuant to the agency's partial grant of a petition for 
    rulemaking from the Truck Manufacturers Association, NHTSA proposes to 
    amend the air brake standard to correct an inconsistency between two 
    provisions concerning emergency brake stops, provide that single-unit 
    truck axles should not be overloaded, clarify the wheel-lock provisions 
    by adding a definition of ``tandem axle,'' and permit the use of roll 
    bars on vehicles undergoing brake testing.
        NHTSA denies requests by the petitioner to amend the standard by 
    revising the braking test sequence, changing the provisions regarding 
    manual brake adjustments, changing the burnish procedure, specifying 
    application of the service brake prior to applying the parking brake, 
    and clarifying that emergency brake requirements for trucks and buses 
    do not become effective until March 1, 1998.
    
    DATES: Comment closing date: Comments on this notice must be received 
    by NHTSA not later than April 5, 1999.
        Proposed effective date: If adopted, the amendments proposed in 
    this notice would become effective 30 days after publication of the 
    final rule. Optional early compliance would be permitted on and after 
    the date of publication of a final rule in the Federal Register.
    
    ADDRESSES: Comments should refer to the docket number for this rule 
    noted above and be submitted to: Docket Management Room, PL-401, 400 
    Seventh Street, SW, Washington, DC 20590. Docket Room hours are from 10 
    a.m. to 5 p.m., Monday through Friday.
    
    FOR FURTHER INFORMATION CONTACT:
    
        For technical issues: Mr. Joseph Scott, Safety Standards Engineer, 
    Office of Crash Avoidance Standards, Vehicle Dynamics Division, 
    National Highway Traffic Safety Administration, 400 Seventh Street, SW, 
    Washington, DC 20590; telephone (202) 366-2720, fax (202) 493-2739.
        For legal issues: Mr. Walter Myers, Attorney-Advisor, Office of the 
    Chief Counsel, National Highway Traffic Safety Administration, 400 
    Seventh Street, SW, Washington, DC 20590; telephone (202) 366-2992, fax 
    (202) 366-3820.
    
    SUPPLEMENTARY INFORMATION:
    
    1. Background
    
        Federal Motor Vehicle Safety Standard (Standard) No. 121, Air brake 
    systems, specifies performance and equipment requirements for trucks, 
    buses, and trailers equipped with air brake systems to ensure safe 
    braking performance under normal and emergency conditions.
        Pursuant to the March 4, 1995 directive entitled ``Regulatory 
    Reinvention Initiative'' from the President to the heads of departments 
    and agencies of the Federal government, NHTSA reviewed its standards 
    and regulations to identify superseded or unneeded regulations as well 
    as to amend and update regulations as appropriate. One such regulation 
    identified by NHTSA for revising and upgrading was Standard No. 121. 
    Consequently, on May 31, 1996, NHTSA published a revision of Standard 
    No. 121 in the Federal Register to remove obsolete provisions and 
    update and reorganize the standard (61 FR 27288). The revision 
    substantially clarified and simplified the standard without changing 
    any of its substantive requirements. The effective date of this 
    revision was March 1, 1997. Optional early compliance with the revised 
    standard was permitted for vehicles manufactured prior to that date.
    
    2. The Petition
    
        The Truck Manufacturers Association (TMA) submitted a petition for 
    rulemaking to NHTSA dated January 6, 1997. The TMA is a trade 
    association
    
    [[Page 5260]]
    
    whose members include all the major U.S. manufacturers of medium and 
    heavy trucks, i.e., those trucks with a gross vehicle weight rating 
    (GVWR) greater than 8,845 kilograms (19,500 pounds). The petition was a 
    followup to TMA's comments submitted in connection with the rulemaking 
    action culminating with the final rule of May 31, 1996, discussed 
    above.
        In its petition, the TMA stated that it, through a Society of 
    Automotive Engineers (SAE) task force, reviewed Standard No. 121 in 
    detail. As a result of that evaluation, SAE developed a recommended 
    practice, J1626, Braking, Stability, and Control Performance Test 
    Procedures for Air-Brake Equipped Trucks (REV APR96), to provide a 
    process for verifying vehicle compliance while minimizing test 
    variability. TMA commended NHTSA for its efforts to update and 
    reorganize Standard No. 121, but stated that some inconsistencies 
    remain. TMA stated that Standard No. 121 and SAE J1626 should be 
    aligned to improve test efficiency and decrease testing costs to the 
    industry with no detrimental impact on motor vehicle safety. 
    Accordingly, TMA suggested amending Standard No. 121 as follows:
        a. Test sequence. Change the braking test sequence to perform the 
    unloaded straight line stops and then the loaded straight line stops 
    immediately following the braking-in-a-curve test. TMA asserted that 
    the standard currently allows the truck tractor braking-in-a-curve 
    control and stability tests to be performed loaded and unloaded 
    (bobtail) on a surface with 0.5 coefficient of friction. This 
    simplifies the logistics of moving vehicles from one test site to 
    another and limits the need to water the test track to only a single 
    time. TMA asserted, however, that the test sequence has little impact 
    on the test results as long as the burnish procedure is performed first 
    and final inspection follows all other required tests. The number of 
    times that a vehicle must be loaded and unloaded has a significant 
    impact on the time and effort to complete the sequence of tests. Thus, 
    the suggestion to conduct the unloaded straight line stops before the 
    loaded straight line stops would eliminate one loading/unloading 
    sequence, thereby simplifying the test sequence to that extent.
        b. Brake adjustments. Adopt the following language of SAE J1626: 
    ``(O)ther than during the burnish, brakes can be adjusted per the 
    vehicle manufacturer's procedure at any time.'' Although automatic 
    brake adjusters are required by the standard, TMA stated that some 
    automatic brake adjusters overadjust during Standard No. 121 testing, 
    but not in normal service. SAE J1626 recognizes this and would allow 
    brakes to be adjusted in accordance with the manufacturer's procedure 
    at any time to reduce brake performance variability.
        c. Brake test and burnish procedure. Require that the entire brake 
    test procedure, including the burnish procedure, be conducted with the 
    transmission in neutral or with the clutch disengaged. Standard No. 121 
    specifies that tests are conducted with the vehicle's transmission in 
    neutral or with the clutch disengaged. This minimizes the effect of 
    engine and driveline drag on stopping distance test results and also 
    relieves the manufacturer of the burden of having to test every engine 
    and driveline package offered on a given chassis. TMA asserts that 
    engine and driveline drag can also affect burnish temperatures and the 
    conditioning that brake linings receive. Thus, TMA argues that 
    conducting the entire test sequence as well as the burnish procedure 
    with the transmission in neutral or the clutch disengaged would 
    eliminate variability in the burnish and the need to test with numerous 
    combinations of engines and drivelines that are offered with each 
    chassis.
        d. Service brake application prior to parking brake application. 
    Permit a full service brake application prior to applying the parking 
    brakes, and clarify S5.6.3.1 to provide that it applies to the case in 
    which a single leakage failure occurs in the service brake system after 
    the parking brakes are applied. As a practical matter, when parking on 
    a hill, the vehicle operator first applies the service brakes to hold 
    the vehicle in place, then applies the parking brake before releasing 
    the service brakes. TMA stated that it is not clear whether S5.6 
    permits this procedure. It argues that Standard 105, Hydraulic and 
    electric brake systems, clearly permits a procedure in which the 
    service brake is applied prior to application of the parking brake. 
    Further, that standard permits reapplication of the service brake and 
    parking brake up to two additional times if the vehicle does not hold 
    on the grade. Thus, TMA requests that NHTSA clarify the parking brake 
    requirements of Standard No. 121 to make them more consistent with 
    those of Standard No. 105 in permitting a full application of the 
    service brakes prior to application of the parking brake, with 
    reservoirs at compressor cut-out pressure.
        e. Clarify that emergency brake requirements for trucks and buses 
    do not become effective until March 1, 1998. Section S5.3 of the 
    standard specifies a schedule of effective dates for service brake 
    stopping distance requirements, which indicates that trucks and buses 
    have until March 1, 1998 to comply. Section S5.7 does not contain such 
    a schedule for emergency brake requirements. TMA considers that an 
    oversight on the agency's part that should be clarified.
        f. Correction of inconsistency. TMA stated that the rulemaking 
    process confirmed that emergency brake stops for loaded tractors with 
    unbraked control trailers (item 4(b), Table I) are ``inappropriate.'' 
    Subsection S5.7.3(b), however, retained the loaded tractor emergency 
    test that was in effect earlier. Therefore, TMA requested that NHTSA 
    delete S5.7.3(b) to correct the inconsistency.
        g. Roll bar provision. Permit the use of a roll bar for any vehicle 
    conducting the brake test sequence, including the 60-mile-per-hour 
    (mph) straight-line stops and the 30-mph stops in a curve. TMA asserted 
    that the safety of drivers and technicians is a primary concern during 
    vehicle testing, and that use of a roll bar would protect them in the 
    event of a vehicle rollover. TMA pointed out that truck tractors are 
    permitted to be so equipped during the braking-in-a-curve stability and 
    control tests. It said that this protection is just as important for 
    short-wheelbase, high center of gravity trucks. A roll bar would ensure 
    the safety of the driver in all tests and would eliminate the need to 
    remove the roll bar after completing the braking-in-a-curve test 
    sequence.
        h. Single-unit truck axles should not be overloaded. Paragraph 
    6.1.10.4 of the standard provides for loading the tractor control 
    trailer in such a manner as to avoid overloading the tractor's axles. 
    The axles of a single-unit truck should likewise not be overloaded to 
    achieve GVWR. Thus, the same provision should be incorporated into 
    paragraph S5.3.1.1.
        i. Need for additional clarification of the wheel lock provisions. 
    TMA stated that the wheel lock provisions are not consistent with the 
    ABS provisions. Specifically, TMA pointed out that paragraph 
    S5.1.6.1(b) provides that ``the wheels of at least one rear axle'' of a 
    truck tractor must be equipped with an antilock brake system (ABS) that 
    directly controls the wheels on that axle. On the other hand, TMA 
    stated that subparagraph S5.3.1(a) places wheel lock restrictions on 2 
    rear axles, and that S5.3.1(b) allows one of those 2 axles to lock up 
    both of its wheels, but only if it is a tandem axle. TMA believes that 
    the wheel lock provisions were originally written for the stopping
    
    [[Page 5261]]
    
    distance NPRM, when it was not clear that ABS would be mandatory. When 
    the ABS and stopping distance proposals were combined for the final 
    rule, however, the conflict developed but went unnoticed until 
    recently.
        By way of illustration of the suggested inconsistency between the 
    ABS and wheel lock requirements, TMA gives the example of a 3-axle 
    truck, bus or tractor. If the vehicle had 2 driven rear axles in 
    tandem, known as a 6x4 configuration, the wheels on both sides of one 
    rear axle might lock up during an entire stopping distance test. 
    Conversely, if one of the two rear axles were a nonliftable tag or 
    pusher axle, known as a 6x2 arrangement, then neither of the rear axles 
    could lock up on both its wheels. Thus, TMA argues that the 6x4 vehicle 
    needs ABS control on only one of its rear axles, while the 6x2 must 
    have ABS control on both rear axles.
        TMA stated that drive axles are the most logical location on the 
    vehicle's rear for ABS, regardless of the number of axles trailing 
    behind. These axles have the greatest rolling inertia, are the heaviest 
    loaded, and are the only axles that can be used for traction control. 
    The wheel lockup provisions, however, discourage this approach on 
    vehicles with nonliftable tag axles. TMA therefore requested that the 
    wheel lockup provisions of S5.3.1(a) through (d) be rescinded, and that 
    S5.3.1 be redrafted to read:
        S5.3.1 Stopping distance--trucks and buses. When stopped six times 
    * * * without any part of the vehicle leaving the roadway.
        j. Typographical errors. TMA pointed out 2 typographical errors:
         Paragraph S6.1.8, line 23, ``* * * in 1 mph* * *'' should 
    read ``* * * in 1 mile * * * ;'' and
         Paragraph S6.2.5, line 2, ``* * * dynamometer or 
    responding * * *'' should read ``* * * dynamometer corresponding * * 
    *.''
    
    3. Denials of Certain Requests by the Petitioner
    
        a. Test sequence (see 2a above). TMA suggested allowing the tester 
    to ``perform the unloaded straight line stops and then the loaded 
    straight line stops immediately following the braking-in-a-curve 
    tests.'' The following table shows the current test sequence and TMA's 
    proposed sequence:
    
    ------------------------------------------------------------------------
                 Current sequence                  TMA's proposed sequence
    ------------------------------------------------------------------------
    1. Burnish (GVWR).........................  1. Burnish (GVWR)
    2. a. Braking-in-Curve (GVWR); b. Braking-  2. a. Braking-in-Curve
     in-Curve (LLVW).                            (GVWR); b. Braking-in-Curve
                                                 (LLVW)
    3. Service Brake (GVWR); Emergency Brake    3. Service Brake (LLVW);
     (GVWR).                                     Emergency Brake (LLVW)
    4. Parking Brake (GVWR)...................  4. Parking Brake (LLVW)
    5. Service Brake (LLVW)...................  5. Service Brake (GVWR)
    6. Emergency Brake (LLVW).................  6. Emergency Brake (GVWR)
    7. Parking Brake (LLVW)...................  7. Parking Brake (GVWR)
    8. Final Inspection.......................  8. Final Inspection
    ------------------------------------------------------------------------
    
        This request is denied because--
        (1) The current GVWR/LLVW (lightly-loaded vehicle weight) is 
    consistent with the other tests in the overall test sequence.
        (2) Flat-spotting of tires is minimized when GVWR tests are 
    conducted first. Since not all wheels are required to be ABS-controlled 
    and are therefore permitted to lock up, conducting the LLVW tests 
    first, particularly for the 60-mph stopping distance tests, could 
    result in severe flat-spotting of the tires on the non-ABS-controlled 
    axles. Subsequent vehicle test runs would be difficult with the tires 
    in that condition.
        (3) The TMA proposal would eliminate one loading/unloading sequence 
    for truck tractors, but it would necessitate an additional unloading 
    sequence for single unit trucks and buses. The current test sequence 
    for single unit trucks and buses does not necessitate any load change 
    before the stopping distance tests are conducted since these vehicles 
    are not currently required to be tested to the braking-in-a-curve test 
    procedure. For these vehicles, TMA's proposed sequence would require 
    the next test after the burnish, which is conducted at GVWR, to be the 
    60-mph stopping distance test at LLVW. TMA did not address this issue.
        (4) Not all vehicle manufacturers have the necessary test facility 
    to conduct the braking-in-a-curve test. Some manufacturers must 
    transfer their vehicles to a different site for testing. Therefore, if 
    TMA's test sequence were adopted, overall test efficiency would not 
    necessarily improve, particularly for these manufacturers.
        b. Brake adjustments (see 2b above). The TMA request that the 
    agency permit brake adjustments at any time, other than during burnish, 
    is denied. Standard No. 121 requires air-braked vehicles to be equipped 
    with automatic brake adjusters. The potential for over-adjustment by 
    automatic brake adjusters during the series of full-treadle brake 
    applications required for braking-in-a-curve tests does exist. However, 
    the agency believes that it is important to specify when manual 
    adjustments are allowed since this enhances repeatability for 
    compliance testing.
        The agency further believes that manual adjustment of the brakes 
    after each test sequence is inappropriate because it would be less 
    representative of real-world braking conditions. Standard No. 121 
    allows some brake adjustment during testing. For example, two manual 
    brake adjustments are allowed, one at the end of the braking-in-a-curve 
    test and the other at the end of the GVWR parking brake test. For 
    single unit trucks and buses, one manual brake adjustment is allowed at 
    the end of the GVWR parking brake test. NHTSA believes that current 
    limitations on the number of manual brake adjustments during the test 
    sequence sufficiently addresses the potential for brake over-adjustment 
    while preserving a well-defined test procedure.
        c. Brake test and burnish procedure (see 2c above). The TMA request 
    that the entire brake test procedure, including the burnish procedure, 
    be conducted with the transmission in neutral or with the clutch 
    disengaged is denied.
        Before a vehicle's brakes are tested for compliance with Standard 
    No. 121, the vehicle's brakes are burnished, also known as ``break-
    in,'' by a series of brake applications called ``snubs''. The burnish 
    procedure is intended to simulate the break-in period that a vehicle's 
    brakes will receive when it is initially used on the public roads. The 
    current burnish procedures, which became effective in September, 1993 
    (53 FR 8190, March 14, 1988) specified that the brakes on heavy 
    vehicles be burnished without regard to the brake temperatures 
    generated during the burnish. The agency believes that this burnish 
    procedure is more realistic and representative of the break-in that the 
    vehicle brakes receive in actual service without favoring one brake 
    design over another.
        The burnish procedure is required to be conducted with the vehicle 
    in gear. The agency believes that TMA's proposal to allow the vehicle's 
    brakes to be burnished with the clutch disengaged or the transmission 
    in neutral will result in a higher temperature burnish similar to the 
    old burnish procedure. The burnish procedure rulemaking rejected this 
    temperature-based approach to burnishing brake linings on heavy 
    vehicles. The current burnish procedure allows the brakes to reach 
    whatever temperatures they are designed to reach when driven in typical 
    stop-and-go driving. Therefore, any braking system
    
    [[Page 5262]]
    
    design will be conditioned fairly under this approach.
        In addition, the procedure described in S7 of Standard No. 105, 
    when testing a vehicle in neutral, requires a four-part procedure that 
    is appropriate for a performance requirement, but would be very time-
    consuming if applied to a 500-snub burnish procedure. The agency 
    believes that using this method in conducting the burnish procedure 
    would not be in the interest of testing efficiency that manufacturers 
    are striving to achieve.
        TMA is also concerned about the burden on manufacturers to test 
    every engine and driveline package offered on a given chassis. The 
    agency notes that vehicle manufacturers are not required to and 
    currently do not test every combination of engine and drivetrain that 
    is offered on each vehicle. The legal requirement is that a 
    manufacturer exercise due care in assuring itself that its vehicle is 
    capable of meeting the performance requirements of applicable standards 
    when tested as prescribed in the standards.
        d. Service brake application prior to parking brake application 
    (see 2d above). TMA's request that a full service brake application be 
    permitted prior to applying the parking brake is denied. The agency has 
    no test data comparing the grade holding ability of heavy truck air 
    brake systems using full service brake application prior to engaging 
    the parking brakes, nor did TMA supply such data.
        The agency is concerned that, by allowing a full treadle 
    application prior to engaging the parking brake, colloquially referred 
    to as ``compounding,'' some vehicles may have reduced grade holding 
    ability. For example, in some applications, such as the construction 
    industry, trucks are often stopped on a grade in the unloaded condition 
    by a partial treadle application, after which the driver applies the 
    parking brake. In the lightly-loaded condition, a full treadle 
    application may not be needed to stop the vehicle on the grade. If the 
    vehicle were then loaded, however, it is possible that the parking 
    brake would not hold and the vehicle would roll away.
        NHTSA is also concerned about the effects of full service brake 
    applications prior to engaging the parking brake on the durability of 
    foundation brake components such as brake chamber support brackets. For 
    a brief time when the air-applied service brakes and the mechanical 
    spring brakes both exert a braking force on the slack adjusters and 
    other foundation brake components, these additive forces can cause 
    damage to these brake components. Another concern is the effect on 
    foundation brake components when vehicles are parked with their brakes 
    at high temperatures. As those brake drums cool, they would impose 
    greater loads on the foundation brakes which could lead to permanent 
    deformation of some components.
        The agency notes that this issue is an ongoing concern to the 
    industry in certifying vehicles to Standard No. 121. However, since 
    NHTSA has no test data with which to evaluate the feasibility of this 
    proposal and TMA did not provide any data to support its proposal, the 
    agency has decided to conduct vehicle research to evaluate the issue of 
    brake compounding. Since this research is not expected to be completed 
    until mid-1999, the agency denies this portion of the petition. 
    However, when our research has been completed and the test results 
    analyzed, it is the agency's intent to propose a clarification of the 
    test procedure or a revision of the regulatory language in S5.6.2 of 
    Standard No. 121.
        e. Clarify that emergency brake requirements for trucks and buses 
    do not become effective until March 1, 1998 (see 2e above). This TMA 
    request is denied as being moot. Emergency brake requirements are now 
    in effect for all air braked vehicles as of March 1, 1998. Thus, 
    subsection S5.7 of Standard No. 121 will not now be amended to state 
    the effective dates of applicable requirements for the emergency brakes 
    of trucks and buses. The following table, however, is shown here for 
    information purposes:
    
       Emergency Brake Requirements for Trucks and Buses: Effective Dates
                      (by vehicle and brake configuration)
     
     
    ------------------------------------------------------------------------
    March 1:
        1997 (Air)..........................  New Truck Tractors.
        1998 (Air)..........................  New air-braked trailers &
                                               single-unit trucks, buses.
        1999 (Hydraulic)....................  New single-unit trucks and
                                               buses with hydraulic brakes.
    ------------------------------------------------------------------------
    
    4. Grants of Certain Requests by Petitioner; Agency Proposals
    
        a. Correction of inconsistency (see 2f above). TMA suggested that 
    emergency brake stops for loaded tractors with unbraked control 
    trailers are inappropriate. TMA is correct. The agency grants the 
    request and proposes to delete S5.7.3(b) since there is no longer a 
    requirement for emergency brake stops for truck tractors in the loaded 
    condition.
        b. Roll bar provision (see 2g above). TMA suggested permitting the 
    use of a roll bar for any vehicle in this test sequence, including the 
    60-mph straight line stops and the 30-mph stops in a curve. The agency 
    grants the request and, in order to provide adequate protection for 
    test vehicle drivers in the event of a rollover during testing, 
    proposes to permit the use of roll bars in all test vehicles utilized 
    in the braking-in-a-curve tests and the straight line stopping distance 
    tests. Further, for the 60-mph straight line stops in the unloaded 
    condition, NHTSA proposes to include an allowance of up to 1,500 pounds 
    for driver, instrumentation, and roll bar. This allowance is not 
    applicable to tests in the loaded condition since the weight of these 
    items would be included as part of the load.
        c. Single-unit truck axles should not be overloaded (see 2h above). 
    TMA suggested that paragraph S5.3.1.1 be amended to provide that 
    single-unit trucks should not be overloaded to achieve GVWR. The agency 
    grants the request and proposes to amend paragraph S5.3.1.1 to so 
    provide.
        d. Need for additional clarification of the wheel lock provisions 
    (see 2i above). TMA suggested that the wheel lockup provisions be 
    clarified by rescinding the provisions of S5.3.1(a) through (d) (see 
    b(9) above). Although NHTSA does not agree with TMA's rationale for 
    deleting the wheel lock provision, the agency proposes to clarify any 
    misconceptions about the wheel lock provisions with respect to vehicles 
    with tandem axles.
        The agency believes that the lack of a definition for ``tandem 
    axle'' is a primary cause for the misunderstanding of the wheel lock 
    restrictions of S5.3.1. The industry considers a tandem to be two or 
    more drive axles that are placed in a close arrangement one behind the 
    other, whereas NHTSA considers a tandem to be two or more axles (driven 
    or non-driven) placed in a close arrangement one behind the other. 
    Accordingly, NHTSA believes that for a 2-axle rear tandem with one 
    driven axle and one pusher axle, if ABS is on the driven axle and not 
    on the pusher axle, the two wheels on the pusher axle are permitted to 
    lock up for the duration of the stop, while the 2 ABS-controlled wheels 
    on the driven axle are allowed to lock up for only a duration of 1 
    second or less.
        If, as TMA assumes, the two rear axles in the configuration of one 
    driven and one tag or pusher axle are not considered a tandem, TMA 
    would be correct that the lockup restriction of one wheel per axle 
    would apply and prevent both wheels on any one of the axles
    
    [[Page 5263]]
    
    from locking simultaneously. However, NHTSA believes that TMA is 
    incorrect in its statement that ``neither of the rear axles can have 
    lockup on both its wheels'' because NHTSA considers the 2-axle 
    configuration to be a tandem.
        The agency believes that a definition of ``tandem axle'' is needed 
    in the standard to clarify the wheel lock provisions. That definition 
    would not include a requirement that all axles in a tandem be driven. 
    That should resolve the issue of having implied differences in the 
    stringency of the ABS requirements for heavy vehicles with 3 or more 
    axles based on the drivetrain configuration. Thus, a 6x2 single truck 
    (3-axle truck with one drive axle) could comply with the wheel lock 
    provisions using a 4-sensor/2-modulator antilock system since the two 
    rear axles would be defined as a tandem. That would allow any two 
    wheels on the tandem, that is either the tag or the pusher axle, to 
    lock for the duration of the test, if the axle is not ABS-controlled. 
    This definition has recently been included in Standard No. 105, 
    Hydraulic and electric brake systems, and NHTSA proposes adding it to 
    Standard No. 121 at this time.
        e. Typographical errors (see 2j above). TMA is correct that 2 
    typographical errors appear in S6.1.8 and S6.2.5 respectively. NHTSA 
    will correct the 2 typographical errors identified by TMA, namely line 
    23 of the first paragraph of S6.1.8 which now reads ``1 mph'' will be 
    corrected to read ``1 mile.'' Similarly, line 2 of S6.2.5 that now 
    reads ``dynamometer or responding'' will be corrected to read 
    ``dynamometer corresponding.''
    
    5. Rulemaking Analyses and Notices
    
     a. Executive Order 12866 and DOT Regulatory Policies and Procedures
    
        This document has not been reviewed under Executive Order 12866, 
    Regulatory Planning and Review.
        NHTSA has analyzed the impact of this rulemaking action and has 
    determined that it is not ``significant'' within the meaning of DOT's 
    regulatory policies and procedures. This action proposes to clarify and 
    amend certain provisions of Federal Motor Vehicle Safety Standard No. 
    121, Air brake systems, to permit the addition of a rollbar on test 
    vehicles when undergoing brake testing, clarify when wheel lockup is 
    permitted when brake testing, provide that single-unit truck axles 
    should not be overloaded when brake testing, and delete an obsolete 
    requirement. The amendments proposed herein would not impose any 
    additional costs on manufacturers of medium and heavy trucks. Although 
    the installation of roll bars on test vehicles would involve additional 
    costs, that provision is optional to manufacturers who may voluntarily 
    want to install them. Further, even if manufacturers chose to install 
    the bars on their test vehicles, the number of affected vehicles would 
    be very small. Thus, the agency estimates that implementation of the 
    proposals herein would not result in any increased costs to 
    manufacturers, distributors, or consumers. Accordingly, a full 
    regulatory evaluation was not prepared.
    
    b. Regulatory Flexibility Act
    
        NHTSA has considered the effects of this rulemaking action under 
    the Regulatory Flexibility Act, 5 U.S.C. 601, et seq. I hereby certify 
    that this notice of proposed rulemaking would not have a significant 
    impact on a substantial number of small entities.
        The following is the agency's statement providing the factual basis 
    for the certification (5 U.S.C. 605(b)). The amendments proposed herein 
    would primarily affect manufacturers of medium and heavy trucks. The 
    Small Business Administration (SBA) regulation at 13 CFR part 121 
    defines a small business as a business entity which operates primarily 
    within the United States (13 CFR 121.105(a)).
        SBA's size standards are organized according to Standard Industrial 
    Classification (SIC) codes. SIC code No. 3711, Motor Vehicles and 
    Passenger Car Bodies, prescribes a small business size standard of 
    1,000 or fewer employees. SIC code No. 3714, Motor Vehicle Part and 
    Accessories, prescribes a small business size standard of 750 or fewer 
    employees.
        The amendments proposed in this rulemaking action would amend 
    Standard No. 121 to permit the addition of a rollbar on test vehicles 
    when undergoing brake testing, clarify when wheel lockup is permitted 
    when brake testing, provide that single-unit truck axles should not be 
    overloaded when brake testing, and delete an obsolete requirement. 
    These proposed amendments were requested by the trade organization that 
    represents the major manufacturers of medium and heavy trucks in the 
    U.S. The proposed amendments, if adopted, would not mandate any 
    increased costs or other burdens on truck manufacturers, most if not 
    all of which would not qualify as small businesses under SBA 
    guidelines. Neither would the proposed amendments result in any 
    increased costs for small businesses or consumers. Accordingly, there 
    would be no significant impact on small businesses, small 
    organizations, or small governmental units by these amendments. For 
    these reasons, the agency has not prepared a preliminary regulatory 
    flexibility analysis.
    
    c. Executive Order No. 12612, Federalism
    
        NHTSA has analyzed this rulemaking action in accordance with the 
    principles and criteria of E.O. 12612 and has determined that this rule 
    does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
    
    d. National Environmental Policy Act
    
        NHTSA has analyzed this rulemaking action for the purposes of the 
    National Environmental Policy Act and has determined that 
    implementation of this rulemaking action would not have any significant 
    impact on the quality of the human environment.
    
    e. Paperwork Reduction Act
    
        In accordance with the Paperwork Reduction Act of 1980, Pub. L. 96-
    511, NHTSA states that there are no information collection requirements 
    associated with this rulemaking action.
    
    f. Civil Justice Reform
    
        The amendments proposed herein would not have any retroactive 
    effect. Under 49 U.S.C. 30103(b), whenever a Federal motor vehicle 
    safety standard is in effect, a state or political subdivision thereof 
    may prescribe or continue in effect a standard applicable to the same 
    aspect of performance of a motor vehicle only if the standard is 
    identical to the Federal standard. However, the United States 
    government, a state or political subdivision of a state may prescribe a 
    standard for a motor vehicle or motor vehicle equipment obtained for 
    its own use that imposes a higher performance requirement than that 
    required by the Federal standard. Section 30161 of Title 49, U.S. Code 
    sets forth a procedure for judicial review of final rules establishing, 
    amending or revoking Federal motor vehicle safety standards. A petition 
    for reconsideration or other administrative proceedings is not required 
    before parties may file suit in court.
    
    6. Comments
    
        Interested persons are invited to submit comments on the amendments 
    proposed herein. It is requested but not required that any such 
    comments be submitted in duplicate (original and 1 copy).
        Comments must not exceed 15 pages in length (49 CFR 553.21). This 
    limitation is intended to encourage commenters to detail their primary
    
    [[Page 5264]]
    
    arguments in concise fashion. Necessary attachments, however, may be 
    appended to those comments without regard to the 15-page limit.
        If a commenter wishes to submit certain information under a claim 
    of confidentiality, 3 copies of the complete submission, including the 
    purportedly confidential business information, should be submitted to 
    the Chief Counsel, NHTSA, at the street address noted above, and 1 copy 
    from which the purportedly confidential information has been deleted 
    should be submitted to Docket Management. A request for confidentiality 
    should be accompanied by a cover letter setting forth the information 
    called for in 49 CFR part 512, Confidential Business Information.
        All comments received on or before the close of business on the 
    comment closing date indicated above for the proposal will be 
    considered, and will be available to the public for examination in the 
    docket at the above address both before and after the closing date. To 
    the extent possible, comments received after the closing date will be 
    considered. Comments received too late for consideration in regard to 
    the final rule will be considered as suggestions for further rulemaking 
    action. Comments on today's proposal will be available for public 
    inspection in the docket. NHTSA will continue to file relevant 
    information in the docket after the comment closing date, and it is 
    recommended that interested persons continue to monitor the docket for 
    new material.
        Those persons desiring to be notified upon receipt of their 
    comments in the rule docket should enclose a self-addressed stamped 
    postcard in the envelope with their comments. Upon receiving the 
    comments, the docket supervisor will return the postcard by mail.
    
    List of Subjects in 49 CFR Part 571
    
        Imports, Motor vehicle safety, Motor vehicles, Rubber and rubber 
    products, and Tires.
    
        In consideration of the foregoing, 49 CFR part 571 would be amended 
    as follows:
    
    PART 571--FEDERAL MOTOR VEHICLE SAFETY STANDARDS
    
        1. The authority citation for part 571 would continue to read as 
    follows:
    
        Authority: 49 U.S.C. 322, 30111, 30115, 30117, and 30166; 
    delegation of authority at 49 CFR 1.50.
    
        2. Section 571.121 would be amended in S4 by adding a definition of 
    ``tandem axle'' in alphabetical order; by revising S5.3.1.1 (a) through 
    (c) and S5.7.3(b); by removing and reserving S5.7.3(c); and by revising 
    S6.1.8 and S6.2.5, to read as follows:
    
    
    Sec. 571.121  Air brake systems.
    
    * * * * *
        S4. Definitions.
    * * * * *
        Tandem axle means a group or set of two or more axles placed in a 
    close arrangement, one behind the other, with the centerlines of 
    adjacent axles not more than 72 inches apart.
    * * * * *
        S5.3.1.1 * * *
        (a) Loaded to its GVWR so that the load on each axle, measured at 
    the tire-ground interface, is most nearly proportional to the axles' 
    respective GAWRs, without exceeding the GAWR of any axle.
        (b) In the truck tractor only configuration plus up to 500 lbs. or, 
    at the manufacturer's option, at its unloaded weight plus up to 500 
    lbs. (including driver and instrumentation) and plus not more than an 
    additional 1,000 lbs. for a roll bar structure on the vehicle, and
        (c) At its unloaded vehicle weight (except for truck tractors) plus 
    up to 500 lbs. (including driver and instrumentation) or, at the 
    manufacturer's option, at its unloaded weight plus up to 500 lbs. 
    (including driver and instrumentation) plus not more than an additional 
    1,000 lbs. for a roll bar structure on the vehicle. If the speed 
    attainable in two miles is less than 60 mph, the vehicle shall stop 
    from a speed in Table II that is four to eight mph less than the speed 
    attainable in two miles.
    * * * * *
        S5.7.3 * * *
        (b) Be capable of modulating the air in the supply or control line 
    to the trailer by means of the service brake control with a single 
    failure in the towing vehicle service brake system as specified in 
    S5.7.1.
        (c) [Removed and reserved]
    * * * * *
        S6.1.8 For vehicles with parking brake systems not utilizing the 
    service brake friction elements, burnish the friction elements of such 
    systems prior to the parking brake test according to the manufacturer's 
    recommendations. For vehicles with parking brake systems utilizing the 
    service brake friction elements, burnish the brakes as follows: With 
    the transmission in the highest gear appropriate for a speed of 40 mph, 
    make 500 snubs between 40 mph and 20 mph at a deceleration rate of 10 
    f.p.s.p.s., or at the vehicle's maximum deceleration rate if less than 
    10 f.p.s.p.s. Except where an adjustment is specified, after each brake 
    application accelerate to 40 mph and maintain that speed until making 
    the next brake application at a point 1 mile from the initial point of 
    the previous brake application. If the vehicle cannot attain a speed of 
    40 mph in 1 mile, continue to accelerate until the vehicle reaches 40 
    mph or until the vehicle has traveled 1.5 miles from the initial point 
    of the previous brake application, whichever occurs first. Any 
    automatic pressure limiting valve is in use to limit pressure as 
    designed. The brakes may be adjusted up to three times during the 
    burnish procedure, at intervals specified by the vehicle manufacturer, 
    and may be adjusted at the conclusion of the burnishing, in accordance 
    with the vehicle manufacturer's recommendation.
    * * * * *
        S6.2.5 The rate of brake drum or disc rotation on a dynamometer 
    corresponding to the rate of rotation on a vehicle at a given speed is 
    calculated by assuming a tire radius equal to the static loaded radius 
    specified by the tire manufacturer.
    * * * * *
        Issued on January 26, 1999.
    L. Robert Shelton,
    Associate Administrator for Safety Performance Standards.
    [FR Doc. 99-2486 Filed 2-2-99; 8:45 am]
    BILLING CODE 4910-59-P
    
    
    

Document Information

Published:
02/03/1999
Department:
National Highway Traffic Safety Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking; partial grant/partial denial of petition for rulemaking.
Document Number:
99-2486
Pages:
5259-5264 (6 pages)
Docket Numbers:
Docket No. NHTSA 99-5045
RINs:
2127-AH11: Truck Air Braking Requirements
RIN Links:
https://www.federalregister.gov/regulations/2127-AH11/truck-air-braking-requirements
PDF File:
99-2486.pdf
CFR: (1)
49 CFR 571.121