95-6002. Approval and Promulgation of Implementation Plan; Illinois  

  • [Federal Register Volume 60, Number 47 (Friday, March 10, 1995)]
    [Rules and Regulations]
    [Pages 13042-13045]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 95-6002]
    
    
    
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    ENVIRONMENTAL PROTECTION AGENCY
    
    40 CFR Part 52
    
    [IL 12-36-6669; FRL-5167-9]
    
    
    Approval and Promulgation of Implementation Plan; Illinois
    
    AGENCY: Environmental Protection Agency.
    
    ACTION: Final rule.
    
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    SUMMARY: On June 29, 1990, the United States Environmental Protection 
    Agency (USEPA) promulgated a Federal Implementation Plan (FIP) which 
    contains stationary source volatile organic compound (VOC) control 
    measures representing reasonably available control technology (RACT) 
    for emission sources located in six northeastern Illinois (Chicago 
    area) counties: Cook, DuPage, Kane, Lake, McHenry and Will. Included in 
    USEPA's rules was a requirement that major non-Control Technique 
    Guideline (CTG) sources be subject to 40 CFR 52.741 (s), (u), (v), (w), 
    or (x). The major non-CTG limits in 40 CFR 52.741(x) (would, if not for 
    this rule) apply to the hot and cold aluminum rolling operations at the 
    Reynolds Metals Company's (Reynolds) McCook Sheet & Plate Plant in 
    McCook, Illinois (in Cook County). On August 19, 1991, Reynolds 
    requested that USEPA reconsider the application of 40 CFR 52.741(x) to 
    its facility in McCook, Illinois, and on October 17, 1991, Reynolds 
    requested that USEPA promulgate site-specific RACT limits for its hot 
    and cold rolling mills. USEPA agreed to reconsider the RACT control 
    requirements for Reynolds' aluminum rolling operations and, on 
    September 22, 1993, proposed site-specific RACT control requirements 
    for these operations. In this rule the USEPA is promulgating these 
    site-specific RACT limits.
    
    EFFECTIVE DATE: This rule is effective April 10, 1995.
    
    ADDRESSES: The docket for this action (Docket No. A-92-67), which 
    contains the public comments, is located for public inspection and 
    copying at the following addresses. A reasonable fee may be charged for 
    copying. We recommend that you contact Randolph O. Cano before visiting 
    the Chicago location and Rachel Romine (202/245-3639) before visiting 
    the Washington, D.C. location.
    
    U.S. Environmental Protection Agency, Region 5, Regulation Development 
    Branch, 18th Floor, Southwest, 77 West Jackson Blvd., Chicago, Illinois 
    60604.
    Office of Air and Radiation Docket and Information Center (Air Docket 
    6102), U.S. Environmental Protection Agency, Docket No. A-92-67, Room 
    M1500, Waterside Mall, 401 M Street SW., Washington, D.C. 20460.
    
    FOR FURTHER INFORMATION CONTACT: Steven Rosenthal, Regulation 
    Development Branch, USEPA Region 5, (312) 886-6052, at the Chicago 
    address indicated above.
    
    SUPPLEMENTARY INFORMATION:
    
    I. Background
    
        Part D of the Clean Air Act (Act), 42 U.S.C. 7401 et seq., requires 
    that states adopt rules for major non-CTG1 sources. 
    [[Page 13043]] This requirement is discussed in the April 4, 1979, 
    General Preamble for Proposed Rulemaking (44 FR 20372). On July 21, 
    1988, Illinois submitted a rule which covered major (100 tons per year 
    or more) non-CTG VOC sources. This rule was disapproved by USEPA on 
    June 29, 1990 (55 FR 26814), primarily because its applicability 
    provisions were inconsistent with USEPA requirements. Among other 
    defects, Illinois' non-CTG rule did not regulate the rolling operations 
    at Reynolds' McCook facility.
    
        \1\Control techniques guideline documents have been prepared by 
    USEPA to assist States in defining RACT for the control of VOC 
    emissions from existing stationary sources. Each individual CTG 
    recommends a presumptive norm of control considered reasonably 
    available to a specific source category.
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        On April 1, 1987, the State of Wisconsin filed a complaint in the 
    United States District Court for the Eastern District of Wisconsin 
    against USEPA and sought a judgment that USEPA, among other requested 
    actions, be required to promulgate revisions to the Illinois ozone SIP 
    for northeastern Illinois. Wisconsin v. Reilly, No. 87-C-0395, E.D. 
    Wis.
        On May 25, 1988, USEPA released a guidance document titled ``Issues 
    Relating to VOC Regulation Cutpoints, Deficiencies, and Deviations'' 
    (the ``Blue Book''). The purpose of this VOC guidance document was to 
    identify deficiencies which must be removed from existing State 
    Implementation Plans (SIP) and disapproved in any proposed SIPs. This 
    document specifies USEPA's non-CTG RACT requirements.
        On January 18, 1989, the District Court in Wisconsin v. Reilly 
    ordered that USEPA promulgate an ozone implementation plan for 
    northeastern Illinois within 14 months of the date of that order. On 
    September 22, 1989, USEPA and the States of Illinois and Wisconsin 
    signed a settlement agreement in an attempt to substitute a more 
    acceptable schedule for promulgation of a plan for the control of ozone 
    in the Chicago area. On November 6, 1989, the District Court vacated 
    its prior order and ordered all further proceedings stayed, pending the 
    performance of the settlement agreement.
        The settlement agreement called for the use of a more sophisticated 
    air quality model, allowed more time for USEPA to promulgate a FIP 
    using the model,2 and requires interim emission reductions while 
    the modeling study is being performed. The interim emission reductions 
    consist of Federal promulgation of required VOM3 RACT rules for 
    Illinois to remedy deficiencies in its State regulations.
    
        \2\USEPA is no longer required to promulgate a FIP using the 
    modeling results because the settlement agreement relieves USEPA of 
    such responsibility in the event that amendments to the Act 
    establish new deadlines for States to achieve attainment of the 
    ozone standard. The primary responsibility for developing any 
    remaining revisions to Illinois' SIP belongs to Illinois because the 
    Clean Air Act Amendments of 1990 establish such new deadlines.
        \3\The State of Illinois uses the term ``VOM'' in its 
    regulations. For the purposes of this RACT analysis, this term is 
    considered equivalent to USEPA's term ``VOC.''
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        On December 27, 1989, USEPA proposed major non-CTG rules consistent 
    with its May 25, 1988, VOC guidance (54 FR 53080). The non-CTG rules 
    proposed for promulgation by USEPA covered Reynolds' aluminum rolling 
    operations. On June 29, 1990, USEPA took final action to promulgate 
    major non-CTG rules. 55 FR 26814.
        On August 29, 1990, Reynolds filed a petition for review of USEPA's 
    June 29, 1990, rulemaking in the United States Court of Appeals for the 
    Seventh Circuit. Nine other parties filed petitions for review, which 
    were ultimately consolidated by the Court as Illinois Environmental 
    Regulatory Group (``IERG'') et al. v. Reilly, No. 90-2778.
        On August 19, 1991, Reynolds requested that USEPA reconsider the 
    FIP rule as it applies to its aluminum rolling operations and on 
    October 17, 1991, Reynolds requested the adoption of site-specific RACT 
    limits for its hot and cold rolling mills. On November 20, 1991, USEPA 
    announced its intention to reconsider its non-CTG rules as they apply 
    to Reynolds, and issued a three-month stay of the applicable rule 
    pending reconsideration, pursuant to section 307(d)(7)(B) of the Act, 
    42 U.S.C. 7607(d)(7)(B). 56 FR 58501. In addition, on November 20, 
    1991, USEPA proposed to extend the three-month stay, but only as long 
    as necessary to complete reconsideration. 56 FR 58528. On June 23, 
    1992, USEPA extended the stay beyond the 3-month period, for as long as 
    necessary to complete reconsideration of its non-CTG rules for 
    Reynolds' aluminum rolling operations. 57 FR 27935.
        As a result of USEPA's decision to reconsider the Federal rules as 
    applied to Reynolds, USEPA reviewed information regarding Reynolds' 
    rolling operations and, on September 22, 1993 (58 FR 49254), proposed 
    to promulgate site-specific RACT control requirements for Reynolds' 
    aluminum rolling operations. On October 20, 1993, Reynolds submitted 
    comments in response to the proposed rule.
    
    II. Discussion of Reynolds' Comments
    
        Reynolds stated in its comments on the proposal that it supports 
    USEPA's promulgation of the site-specific RACT control requirements for 
    its aluminum rolling operations. However, it requested ``the following 
    minor changes to the proposed rule to better reflect our current 
    operations.'' These comments were clarified in a July 20, 1994, 
    discussion with the author of Reynolds' comments. Reynolds' comments 
    and USEPA's analysis of these comments follow.
        A. Reynolds stated that the preamble should be made consistent with 
    the regulatory language regarding lubricant cooling requirements. 
    Reynolds requested that the part of the preamble titled ``RACT 
    Demonstration for Cold Rolling Operations'' be modified by stating that 
    ``* * * RACT should reasonably require that sump oil temperatures be 
    maintained at 150 degrees F or less.'' instead of ``* * * RACT should 
    reasonably require that sump oil temperatures be maintained at 150 
    degrees F.'' USEPA agrees with the point of Reynolds' comment and 
    clearly intended for 150 degrees F to be a maximum temperature because 
    VOC emissions are reduced at lower temperatures. The regulation that 
    USEPA is promulgating for Reynolds is consistent with a maximum 
    temperature requirement of 150 degrees F.
        B. In its notice of proposed rulemaking (NPR), USEPA specified the 
    use of ``severely hydrotreated mineral seal oil'' (a lubricant) for 
    Reynolds' cold rolling mills. USEPA further specified that the initial 
    and final boiling points of the lubricant must be between 460 degrees F 
    and 635 degrees F, as determined by a distillation range test using 
    ASTM method D86-90.
        Reynolds requested that it be allowed some flexibility in the 
    specification of the cold rolling lubricant type that is allowed in 
    case improved lubricants become available. More specifically, it 
    requested the ability to use a low vapor pressure (as determined by the 
    distillation range test discussed above) organic lubricant and not be 
    limited to the use of ``severely hydrotreated mineral seal oil.'' 
    Reynolds' request is reasonable because the lubricant emissions are a 
    function of the initial boiling point and it has not requested that the 
    initial boiling point of 460 degrees F be changed. This lubricant RACT 
    control requirement is, therefore, revised in this final rule, 
    consistent with Reynolds' request.
        C. The proposed rule limits the inlet sump rolling lubricant 
    temperature to 150 degrees F for Reynolds' cold rolling 
    [[Page 13044]] mills and 200 degrees F for its hot rolling mills. In 
    its comments Reynolds states that, in some cases, the lubricant is 
    heated or cooled after the sump but prior to the lubricant nozzles. 
    Thus, measuring temperature in the inlet sump may not always be 
    representative.
        USEPA agrees with Reynolds that the temperature of the inlet 
    lubricant supply measured after the inlet sump would be more reflective 
    of the as-applied lubricant temperature and, therefore, the final rule 
    allows temperature measurement after the inlet sump.
        D. The proposed rule requires chart recorders for coolant 
    temperature monitoring and coolant temperature recording charts to 
    satisfy recordkeeping requirements. Although Reynolds has installed 
    chart recorders, it would like the option of moving to an electronic 
    data system in the future. USEPA agrees that the use of electronic 
    temperature recorders is an acceptable alternative, and could greatly 
    facilitate data review. Therefore, the final rule allows use of 
    electronic data recorders.
    
    III. Specific RACT Control Requirements and Test Methods
    
    A. Cold Rolling Mills
    
        RACT for the aluminum sheet cold rolling mills Nos. 1 and 7 at the 
    McCook Sheet & Plate plant is the use of a low vapor pressure (as 
    determined by distillation range testing) organic lubricant and a 
    maximum inlet supply rolling lubricant temperature of 150 deg.F. 
    Compliance shall be demonstrated by a monthly distillation range 
    analysis of a grab rolling lubricant sample from each operating mill 
    and daily rolling lubricant temperature readings in the inlet supply 
    feeding each mill.
        All incoming shipments of lubricant for the Nos. 1 and 7 cold mills 
    must be sampled and each sample must undergo a distillation range test 
    using ASTM method D86-90, ``Standard Test Method for Distillation of 
    Petroleum Products.'' The initial and final boiling points of the 
    lubricant must be between 460 deg.F and 635 deg.F. Also, for the cold 
    mills, samples of the as-applied lubricants must be taken on a monthly 
    basis to verify, using ASTM method D86-90, that the boiling points are 
    between 460 deg.F and 635 deg.F.
    
    B. Hot Rolling Mills
    
        RACT for the aluminum sheet and plate hot rolling mills, 120 inch, 
    96 inch, 80 inch and 145 inch mills, at the McCook Sheet & Plate plant 
    is the use of an oil/water emulsion (rolling lubricant) not to exceed 
    15% by weight of petroleum-based oil and additives and a maximum inlet 
    supply rolling lubricant temperature of 200 deg.F. Compliance shall be 
    demonstrated by a monthly analysis of a grab rolling lubricant sample 
    from each operating mill and daily temperature readings in the inlet 
    supply feeding each mill.
        The lubricants at each hot mill must be sampled and tested, for the 
    percentage of oil and water, on a monthly basis. ASTM Method D95-83 
    (Reapproved 1990), ``Standard Test Method For Water in Petroleum 
    Products and Bituminous Materials by Distillation'', shall be used to 
    determine the percent by weight of petroleum-based oil and additives.
    
    C. Coolant Temperature Monitoring
    
        Coolant temperatures shall be monitored at all of the rolling mills 
    by use of thermocouple probes and chart recorders or electronic data 
    recorders. The probes sense the coolant temperatures at the supply side 
    to the mills.
    
    D. Recordkeeping
    
        All distillation test results for cold mill lubricants, all percent 
    oil test results for hot mill lubricants, all coolant temperature 
    recording charts and/or temperature data obtained from electronic data 
    recorders, and all oil/water emulsion formulation records shall be kept 
    on file, and be available for inspection by USEPA, for three years.
    
    IV. Compliance Date
    
        A compliance date of four months from promulgation is required so 
    that Reynolds has adequate time to comply with revised recordkeeping 
    requirements.
    
    V. Summary and Conclusions
    
        This rule establishes site-specific RACT requirements, revised 
    recordkeeping requirements, and revised test methods for Reynold's 
    aluminum rolling mills. These requirements are consistent with USEPA's 
    notice of proposed rulemaking as modified by Reynolds' comments. The 
    use of lower VOC emitting lubricants and lubricant temperature control 
    has been previously approved by USEPA as RACT for another aluminum 
    rolling mill (55 FR 33904). Compliance with the revised emission limits 
    and recordkeeping requirements must be achieved four months from 
    USEPA's publication of this rule. Also, as proposed, the USEPA is 
    withdrawing the June 23, 1992, stay.
        USEPA is taking this action pursuant to its authority under section 
    110(k)(6) of the Act to correct through rulemaking any plan or plan 
    revision.4 The USEPA is interpreting this provision to authorize 
    USEPA to make corrections to a promulgated regulation when it is shown 
    to USEPA's satisfaction that the information made available to USEPA at 
    the time of promulgation is subsequently demonstrated to have been 
    clearly inadequate, and other information persuasively supports a 
    change in the regulation. See 57 FR 6762 at 6763 (November 30, 1992). 
    In this case, the information made available to USEPA during the 
    rulemaking for Reynolds was clearly inadequate for the development of a 
    site-specific RACT determination.5
    
        \4\Since USEPA is taking this action pursuant to section 
    110(k)(6), USEPA believes that section 193 of the Act (the savings 
    clause) is inapplicable. By its terms, section 110(k)(6) does not 
    require any additional submission or evidence. Section 193 requires 
    an assurance of equivalency for any revision. In order to provide 
    for equivalency, the State would need to provide for compensating 
    reductions. USEPA believes that this conflict should be resolved 
    concluding that section 110(k)(6) is not constrained by the savings 
    clause requirement of equivalent reductions. USEPA believes that the 
    state and the sources within the state should not have to bear the 
    burden of additional reductions where USEPA lacked important site-
    specific information at the time of an initial promulgation. This is 
    particularly true in the case of FIPs, where USEPA takes the lead in 
    developing the regulations and is not merely acting on state-
    submitted regulations.
        \5\As discussed earlier, USEPA was required to promulgate the 
    June 29, 1990 FIP regulations under the tight timeframe ordered by 
    the Court in Wisconsin v. Reilly.
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        The Office of Management and Budget (OMB) has exempted this 
    regulatory action from Executive Order 12866 review.
        Under the Regulatory Flexibility Act, 5 U.S.C. 600 et seq., USEPA 
    must prepare a regulatory flexibility analysis assessing the impact of 
    any proposed or final rule on small entities. 5 U.S.C. 603 and 604. 
    Alternatively, USEPA may certify that the rule will not have a 
    significant impact on a substantial number of small entities. Small 
    entities include small businesses, small not-for-profit enterprises, 
    and government entities with jurisdiction over populations of less than 
    50,000.
        This action involves only one source, Reynolds Metals Company. 
    (Reynolds is not a small entity.) Therefore, USEPA certifies that this 
    RACT promulgation does not have a significant impact on a substantial 
    number of small entities.
        Under section 307(b)(1) of the Act, petitions for judicial review 
    of this action must be filed in the United States Court of Appeals for 
    the appropriate circuit by May 9, 1995. Filing a petition for 
    reconsideration by the Administrator of this final rule does not affect 
    the finality of this rule for the purpose of [[Page 13045]] judicial 
    review nor does it extend the time within which a petition for judicial 
    review may be filed, and shall not postpone the effectiveness of such 
    rule or action. This action may not be challenged later in proceedings 
    to enforce its requirements (see section 307(b)(2)).
    
    List of Subjects in 40 CFR Part 52
    
        Environmental protection, Air pollution control, Hydrocarbons, 
    Intergovernmental relations, Ozone.
    
        Dated: February 28, 1995.
    Carol M. Browner,
    Administrator.
    
        For the reasons set out in the preamble, part 52, chapter I, title 
    40 of the Code of Federal Regulations is amended as follows:
    
    PART 52--[AMENDED]
    
        1. The authority citation for part 52 continues to read as follows:
    
        Authority: 42 U.S.C. 7401-7671q.
    
    Subpart O--Illinois
    
        Section 52.741 is amended by adding a new paragraph (x)(7) and 
    revising paragraph (z)(4) as follows:
    
    
    Sec. 52.741  Control strategy: Ozone control measures for Cook, DuPage, 
    Kane, Lake, McHenry, and Will Counties.
    
    * * * * *
        (x) * * *
        (7) The control, recordkeeping, and monitoring requirements in this 
    paragraph apply to the aluminum rolling mills at the Reynolds Metals 
    Company's McCook Sheet & Plate Plant in McCook, Illinois (Cook County) 
    instead of the control requirements and test methods in the other parts 
    of paragraph (x), and the recordkeeping requirements in paragraph (y) 
    of this section. All of the following requirements must be met by 
    Reynolds on and after July 7, 1995.
        (i) Only organic lubricants with initial and final boiling points 
    between 460 degrees F and 635 degrees F, as determined by a 
    distillation range test using ASTM method D86-90, are allowed to be 
    used at Reynolds' aluminum sheet cold rolling mills numbers 1 and 7. 
    All incoming shipments of organic lubricant for the number 1 and 7 
    mills must be sampled and each sample must undergo a distillation range 
    test to determine the initial and final boiling points using ASTM 
    method D86-90. A grab rolling lubricant sample shall be taken from each 
    operating mill on a monthly basis and each sample must undergo a 
    distillation range test, to determine the initial and final boiling 
    points, using ASTM method D86-90.
        (ii) An oil/water emulsion, with no more than 15 percent by weight 
    of petroleum-based oil and additives, shall be the only lubricant used 
    at Reynolds' aluminum sheet and plate hot rolling mills, 120 inch, 96 
    inch, 80 inch, and 145 inch mills. A grab rolling lubricant sample 
    shall be taken from each operating mill on a monthly basis and each 
    sample shall be tested for the percent by weight of petroleum-based oil 
    and additives by ASTM Method D95-83.
        (iii) The temperature of the inlet supply of rolling lubricant for 
    aluminum sheet cold rolling mills numbers 1 and 7 shall not exceed 
    150 deg.F, as measured at or after (but prior to the lubricant nozzles) 
    the inlet sump. The temperature of the inlet supply of rolling 
    lubricant for the aluminum sheet and plate hot rolling mills, 120 inch, 
    96 inch, 80 inch, and 145 inch mills shall not exceed 200 deg.F, as 
    measured at or after (but prior to the lubricant nozzles) the inlet 
    sump. Coolant temperatures shall be monitored at all the rolling mills 
    by use of thermocouple probes and chart recorders or electronic data 
    recorders.
        (iv) All distillation test results for cold mill lubricants, all 
    percent oil test results for hot mill lubricants, all coolant 
    temperature recording charts and/or temperature data obtained from 
    electronic data recorders, and all oil/water emulsion formulation 
    records, shall be kept on file, and be available for inspection by 
    USEPA, for three years.
    * * * * *
        (z) * * *
        (4) 40 CFR 52.741(e), only as it applies to Riverside Laboratories 
    Incorporated, is stayed from June 12, 1992, until USEPA completes its 
    reconsideration for Riverside.
    * * * * *
    [FR Doc. 95-6002 Filed 3-9-95; 8:45 am]
    BILLING CODE 6560-50-P
    
    

Document Information

Effective Date:
4/10/1995
Published:
03/10/1995
Department:
Environmental Protection Agency
Entry Type:
Rule
Action:
Final rule.
Document Number:
95-6002
Dates:
This rule is effective April 10, 1995.
Pages:
13042-13045 (4 pages)
Docket Numbers:
IL 12-36-6669, FRL-5167-9
PDF File:
95-6002.pdf
Supporting Documents:
» Legacy Index for Docket A-92-67
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» Approval and Promulgation of implementation Plan; Illinois
CFR: (1)
40 CFR 52.741