96-5689. Airworthiness Directives; Boeing Model 757 Series Airplanes Equipped With Abex Spoiler Actuators  

  • [Federal Register Volume 61, Number 48 (Monday, March 11, 1996)]
    [Rules and Regulations]
    [Pages 9607-9611]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-5689]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 95-NM-277-AD; Amendment 39-9537; AD 96-06-01]
    
    
    Airworthiness Directives; Boeing Model 757 Series Airplanes 
    Equipped With Abex Spoiler Actuators
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to Boeing Model 757 series airplanes that are equipped with 
    certain Abex spoiler actuator electro-hydraulic servo valves (EHSV) 
    installed in Abex spoiler actuators. This action requires a one-time 
    inspection of the spoiler actuator to determine if a suspect EHSV is 
    incorrectly installed, and replacement of the EHSV, if necessary. This 
    amendment is prompted by reports that a bias spring in the Abex EHSV of 
    certain Abex spoiler actuators has been found to be incorrectly 
    installed. The actions specified in this AD are intended to prevent a 
    significant control upset of the airplane as a result of problems 
    associated with an incorrectly installed EHSV in the spoiler actuator 
    assembly.
    
    DATES: Effective March 26, 1996.
        Comments for inclusion in the Rules Docket must be received on or 
    before May 10, 1996.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-103, 
    Attention: Rules Docket No. 95-NM-277-AD, 1601 Lind Avenue SW., Renton, 
    Washington 98055-4056.
        Information concerning this AD action may be examined at the FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue SW., Renton, 
    Washington.
    
    FOR FURTHER INFORMATION CONTACT: Don Eiford, Aerospace Engineer, 
    Systems and Equipment Branch, ANM-130S, FAA, Seattle Aircraft 
    Certification Office, 1601 Lind Avenue SW., Renton, Washington; 
    telephone (206) 227-2788; fax (206) 227-1181.
    
    SUPPLEMENTARY INFORMATION: The FAA has received reports that a bias 
    spring in the Abex electro-hydraulic servo valve 
    
    [[Page 9608]]
    (EHSV) in certain Abex spoiler actuators that are installed on certain 
    Boeing Model 757 series airplanes has been found to be incorrectly 
    installed. One operator received three valves on which the bias spring 
    was installed on the wrong side of the EHSV second stage spool. 
    Investigation revealed that the valves had been assembled incorrectly 
    during repair at a non-U.S. repair facility. The subject EHSV's are 
    Abex P/N 72196, Boeing Specification S251N116-1, Model 410-1870.
        If the jet pipe in the first stage of the EHSV is plugged, or if 
    the differential pressure between the extend and retract ports 
    pressurized by the jet pipe is inadequate, an incorrectly installed 
    bias spring on the second stage spool would cause the spoiler to be 
    driven into the ``deploy'' position. Such inadvertent spoiler 
    deployment would result in the airplane experiencing a rolling moment. 
    If the airplane is already banked or is at a low altitude, or if the 
    crew does not respond rapidly enough to control the uncommanded roll, a 
    significant control upset of the airplane could result.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other airplanes of the same type design, this AD is 
    being issued to prevent the occurrence of a significant control upset 
    of the airplane due to problems associated with suspect EHSV's in the 
    spoiler actuator. This AD requires a one-time inspection of the Abex 
    EHSV on the spoiler actuator to determine if a suspect valve is 
    incorrectly installed; if so, the EHSV must be replaced.
        None of the Model 757 series airplanes affected by this action are 
    on the U.S. Register. All airplanes included in the applicability of 
    this rule currently are operated by non-U.S. operators under foreign 
    registry; therefore, they are not directly affected by this AD action. 
    However, the FAA considers that this rule is necessary to ensure that 
    the unsafe condition is addressed in the event that any of these 
    subject airplanes are imported and placed on the U.S. Register in the 
    future.
        Should an affected airplane be imported and placed on the U.S. 
    Register in the future, it would require approximately 1 work hour to 
    accomplish the required actions, at an average labor charge of $60 per 
    work hour. Based on these figures, the cost impact of this AD would be 
    $60 per airplane.
        Since this AD action does not affect any airplane that is currently 
    on the U.S. register, it has no adverse economic impact and imposes no 
    additional burden on any person. Therefore, notice and public 
    procedures hereon are unnecessary and the amendment may be made 
    effective in less than 30 days after publication in the Federal 
    Register.
    
    Comments Invited
    
        Although this action is in the form of a final rule and was not 
    preceded by notice and opportunity for public comment, comments are 
    invited on this rule. Interested persons are invited to comment on this 
    rule by submitting such written data, views, or arguments as they may 
    desire. Communications shall identify the Rules Docket number and be 
    submitted in triplicate to the address specified under the caption 
    ADDRESSES. All communications received on or before the closing date 
    for comments will be considered, and this rule may be amended in light 
    of the comments received. Factual information that supports the 
    commenter's ideas and suggestions is extremely helpful in evaluating 
    the effectiveness of the AD action and determining whether additional 
    rulemaking action would be needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 95-NM-277-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) Is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 USC 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    96-06-01  Boeing: Amendment 39-9537. Docket 95-NM-277-AD.
    
        Applicability: Model 757 airplanes, certificated in any 
    category, that are equipped with Abex spoiler actuators having Abex 
    electro-hydraulic servo valves (EHSV), part number 72196, with the 
    serial numbers listed in Table 1 of this AD:
    
                                     Table 1                                
    ------------------------------------------------------------------------
                                     Boeing order                           
           EHSV serial No.              No.*-            Shipment date*     
    ------------------------------------------------------------------------
    AH-0001......................  C716657........  8 November 1991.        
    AH-0002......................  C716657........  8 November 1991.        
    AH-0003......................  C727995........  25 August 1994.         
    AH-0004......................  C727995........  25 August 1994.         
    AH-0005......................  C727995........  25 August 1995.         
    AH-0006......................  C727995........  25 August 1995.         
    AH-0007......................  C727995........  25 August 1995.         
    13...........................  C731181........  12 June 1995.           
    49...........................  C730878........  01 June 1995.           
    61...........................  C727955........  13 September 1994.      
    131..........................  C708905........  13 November 89.         
    233..........................  C727730........  17 June 1994.           
    241..........................  C731540........  13 September 1995.      
    260..........................  C727955........  13 September 1994.      
    279..........................  C728298........  02 September 1994.      
    275..........................  C727880........  24 June 1994.           
    308..........................  C725421........  01 December 1993.       
    329..........................  C727711........  17 June 1994.           
    347..........................  C727518........  14 June 1994.           
    401..........................  C728298........  05 September 1994.      
    407..........................  C727730........  17 June 1994.           
    427..........................  C731181........  03 July 1995.           
    
    [[Page 9609]]
                                                                            
    450..........................  C731181........  03 July 1995.           
    445..........................  C706627........  22 February 89.         
    457..........................  C731663........  12 September 1995.      
    456..........................  C728887........  28 November 1994.       
    463..........................  C731435........  21 August 1995.         
    484..........................  C727748........  22 June 1994.           
    515..........................  C727745........  24 June 1994.           
    569..........................  C728290........  05 September 1994.      
    579..........................  C724176........  14 September 1993.      
    611..........................  C727955........  14 September 1994.      
    607..........................  C727997........  20 July 1994.           
    647..........................  C728459........  10 October 1994.        
    726..........................  C731096........  04 September 1995.      
    725..........................  C729525........  19 December 1994.       
    819..........................  C728135........  03 August 1994.         
    890..........................  C726803........  06 April 1994.          
    874..........................  C730890........  26 April 1995.          
    912..........................  C727977........  04 August 1994.         
    991..........................  C713602........  10 December 90.         
    998..........................  C731477........  4 September 1995.       
    1022.........................  C708905........  13 November 89.         
    1023.........................  C708905........  13 November 89.         
    1072.........................  C709166........  14 November 89.         
    1148.........................  C730192........  13 March 1995.          
    1175.........................  C723278........  05 August 1993.         
    1227.........................  C728303........  31 August 1994.         
    1283.........................  C731833........  04 September 1995.      
    1487.........................  C728549........  04 October 1994.        
    1655.........................  C728442........  28 November 1994.       
    1780.........................  C726757........  06 April 1994.          
    1807.........................  C728669........  29 September 1994.      
    1862.........................  C727625........  17 June 1994.           
    1929.........................  C727977........  04 August 1994.         
    1986Z........................  C727730........  17 June 1994.           
    2017Z........................  C725411........  24 November 1993.       
    2034.........................  C727730........  17 June 1994.           
    2073.........................  C731272........  12 September 1995.      
    2125.........................  C725713........  12 January 1994.        
    2220.........................  C729735........  29 March 1995.          
    2334.........................  C727730........  17 June 1994.           
    2348.........................  C727730........  17 June 1994.           
    2426.........................  C731623........  12 July 1995.           
    ------------------------------------------------------------------------
    *The Boeing Order Number and Shipment Date are included in this listing 
      to enable operators to review their records in order to determine if a
      suspect EHSV has been ordered, and if, or where, it has been installed
      on an airplane.                                                       
    
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (b) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent a significant control upset of the airplane due to 
    problems associated with incorrectly assembled Abex electro-
    hydraulic servo valves (EHSV) on certain Abex spoiler actuators, 
    accomplish the following:
        (a) Within 6 months after the effective date of this AD, perform 
    the following procedure:
        (1) While the airplane is on the ground, extend the flaps to 40 
    degrees. and visually inspect the spoiler actuator EHSV assembly to 
    determine the location of the second stage bias spring end cap 
    assembly.
        (2) If the second stage bias spring cap assembly is on the aft 
    or lower side of the EHSV assembly, prior to further flight, replace 
    the EHSV, having Abex part number 72196, with a serviceable unit in 
    accordance with the airplane maintenance manual.
    
        Note 2: To be correctly positioned, the second stage bias spring 
    cap assembly should be on the upper or forward side of the EHSV 
    assembly. Appendix 1 of this AD provides a visual representation of 
    the correct positioning of the EHSV assembly.
    
        (b) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Seattle ACO.
    
        Note 3: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (c) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (d) This amendment becomes effective on March 26, 1996.
    
    BILLING CODE 4910-13-U
    
    [[Page 9610]]
    
    
    Appendix 1
    
    [GRAPHIC] [TIFF OMITTED] TR11MR96.004
    
    
    [[Page 9611]]
    
    BILLING CODE 4910-13-C
        Issued in Renton, Washington, on March 5, 1996.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 96-5689 Filed 3-8-96; 8:45 am]
    BILLING CODE 4910-13-U
    
    

Document Information

Effective Date:
3/26/1996
Published:
03/11/1996
Department:
Transportation Department
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
96-5689
Dates:
Effective March 26, 1996.
Pages:
9607-9611 (5 pages)
Docket Numbers:
Docket No. 95-NM-277-AD, Amendment 39-9537, AD 96-06-01
PDF File:
96-5689.pdf
CFR: (1)
14 CFR 39.13