98-7522. Airworthiness Directives; Maule Aerospace Technology Corp. M-4, M-5, M-6, M-7, MX-7, and MXT-7 Series Airplanes and Models MT-7-235 and M-8-235 Airplanes  

  • [Federal Register Volume 63, Number 56 (Tuesday, March 24, 1998)]
    [Proposed Rules]
    [Pages 14051-14055]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-7522]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-CE-01-AD]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Maule Aerospace Technology Corp. M-4, 
    M-5, M-6, M-7, MX-7, and MXT-7 Series Airplanes and Models MT-7-235 and 
    M-8-235 Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    SUMMARY: This document proposes to supersede Airworthiness Directive 
    (AD) 95-26-18, which currently requires inspecting (one-time) certain 
    wing lift struts for internal corrosion on Maule Aerospace Technology 
    Corp. (Maule) M-4, M-5, M-6, M-7, MX-7, and MXT-7 series airplanes and 
    Models MT-7-235 and M-8-235 airplanes, and replacing any wing lift 
    strut where corrosion is found. That AD was the result of a report of 
    an accident where the wing separated from one of the affected 
    airplanes. The proposed AD would retain the initial inspection and 
    possible replacement requirements of AD 95-26-18, would require the 
    inspections to be repetitive, and would provide the option of using 
    ultrasonic procedures to accomplish the inspection requirements. The 
    actions specified by the proposed AD are intended to prevent failure of 
    the wing lift struts caused by corrosion damage, which could eventually 
    result in the wing separating from the airplane.
    
    DATES: Comments must be received on or before May 22, 1998.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Central Region, Office of the Regional Counsel, 
    Attention: Rules Docket No. 98-CE-01-AD, Room 1558, 601 E. 12th Street, 
    Kansas City, Missouri 64106. Comments may be inspected at this location 
    between 8 a.m. and 4 p.m., Monday through Friday, holidays excepted.
        Service information that applies to the proposed AD may be obtained 
    from Maule Aerospace Technology Inc., 2099 GA. Highway, 133 South, 
    Moultrie, Georgia 31768; telephone: (912) 985-2045; facsimile: (912) 
    890-2402. This information also may be examined at the Rules Docket at 
    the address above.
    
    FOR FURTHER INFORMATION CONTACT: Cindy Lorenzen, Aerospace Engineer, 
    FAA, Atlanta Aircraft Certification Office, One Crown Center, 1895 
    Phoenix Boulevard, suite 450, Atlanta, Georgia 30349; telephone: (770) 
    703-6078; facsimile: (770) 703-6097.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications should identify the Rules Docket number 
    and be submittee in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report that summarizes each FAA-public contact concerned 
    with the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket No. 98-CE-01-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, Central Region, Office of the Regional Counsel, Attention: 
    Rules Docket No. 98-CE-01-AD, Room 1558, 601 E. 12th Street, Kansas 
    City, Missouri 64106.
    
    Discussion
    
        AD 95-26-18, Amendment 39-9476 (61 FR 623, January 9, 1996), 
    currently requires the following on Maule Aerospace Technology Corp. 
    (Maule) M-4, M-5, M-6, M-7, MX-7, and MXT-7 series airplanes and Models 
    MT-7-235 and M-8-235 airplanes that are equipped with part number (P/N) 
    2079E rear wing lift struts and P/N 2080E front wing lift struts: 
    inspecting (one-time) the wing lift struts for internal corrosion, and 
    replacing any wing lift strut where corrosion is found. Accomplishment 
    of the actions required by AD 95-26-18 is in accordance with
    
    [[Page 14052]]
    
    Maule Service Bulletin (SB) No. 11, Issued: October 30, 1995.
        That AD was the result of a report of an accident where the wing 
    separated from one of the affected airplanes.
        The reason the FAA only included a one-time inspection requirement 
    in AD 95-26-18 rather than a repetitive inspection requirement is that 
    the nature of the unsafe condition did not allow the FAA to solicit 
    public comment prior to the issuance of the rule. The Administrative 
    Procedure Act (APA) requires that each requirement of an AD action be 
    analyzed separately to determine whether prior public notice is 
    necessary. Since the repetitive inspections would have been at 2 year 
    intervals, the FAA could not make an independent finding of 
    ``impractability'' for bypassing prior public comment on the repetitive 
    inspections; only for the initial inspection and possible replacement 
    required by AD 95-26-18.
        The FAA has approved alternative methods of compliance (AMOC) to 
    the inspection requirement of AD 95-26-18. The approved AMOC's allow 
    the inspection to be accomplished using ultrasonic, X-ray, and 
    borescope procedures.
    
    The FAA's Determination
    
        After examining the circumstances and reviewing all available 
    information related to the incidents described above, the FAA has 
    determined the following:
         That the wing lift strut inspection required by AD 95-26-
    18 should be repetitive;
         That the option of using ultrasonic procedures to 
    accomplish the inspection requirements should be provided; and
         That AD action should be taken to prevent failure of the 
    wing lift struts caused by corrosion damage, which could eventually 
    result in the wing separating from the airplane.
    
    Explanation of the Provisions of the Proposed AD
    
        Since an unsafe condition has been identified that is likely to 
    exist or develop in other Maule M-4, M-5, M-6, M-7, MX-7, and MXT-7 
    series and Models MT-7-235 and M-8-235 airplanes of the same type 
    design that are equipped with P/N 2079E (or FAA-approved equivalent 
    part number) rear wing lift struts or P/N 2080E front wing lift struts 
    (or FAA-approved equivalent part number), the FAA is proposing an AD to 
    supersede AD 95-26-18. The proposed AD:
         Would retain the initial inspection and possible 
    replacement requirements of AD 95-26-18;
         Would require the inspections to be repetitive; and
         Would provide the option of using ultrasonic procedures to 
    accomplish the inspection requirements.
        The airplanes affected by the proposed AD could have wing lift 
    struts installed that have Parts Manufacture Approval (PMA). For those 
    airplanes having PMA parts that are equivalent (PMA by equivalency) to 
    those referenced in the proposed AD, the phrase ``or FAA-approved 
    equivalent part number'' means that the proposed AD applies to 
    airplanes with PMA by equivalency wing lift struts installed.
    
    Compliance Time of the Proposed AD
    
        The compliance time of the proposed AD is presented in calendar 
    time instead of hours time-in-service. The FAA has determined that a 
    calendar time for compliance is the most desirable method because the 
    unsafe condition described in the proposed AD is caused by corrosion. 
    Corrosion can occur on airplanes regardless of whether the airplane is 
    in service.
    
    Cost Impact
    
        The FAA estimates that 1,196 airplanes in the U.S. registry would 
    be affected by the proposed AD, that it would take 11 workhours per 
    airplane to accomplish the proposed initial inspection, and that the 
    average labor rate is approximately $60 an hour. Parts to accomplish 
    the proposed initial inspection cost approximately $40 per airplane. 
    Based on these figures, the total cost impact of the proposed AD on 
    U.S. operators is estimated to be $837,200. This figure only takes into 
    account the cost of the proposed initial inspection and does not take 
    into account the cost of the proposed repetitive inspections. The FAA 
    has no way of determining how many repetitive inspections each owner/
    operator of the affected airplanes would incur.
        In addition, these figures are based upon the presumption that no 
    affected airplane operator has accomplished the proposed inspection, 
    and does not take into account the cost for replacement if corrosion is 
    found on a wing lift strut. The FAA has no way of determining the 
    number of wing lift struts that may need to be replaced based upon the 
    results of the proposed inspections.
    
    Regulatory Impact
    
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) if promulgated, 
    will not have a significant economic impact, positive or negative, on a 
    substantial number of small entities under the criteria of the 
    Regulatory Flexibility Act. A copy of the draft regulatory evaluation 
    prepared for this action has been placed in the Rules Docket. A copy of 
    it may be obtained by contacting the Rules Docket at the location 
    provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 14 
    CFR part 39 of the Federal Aviation Regulations as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing Airworthiness Directive 
    (AD) 95-26-18, Amendment 39-9476, and by adding a new AD to read as 
    follows:
    
    Maule Aerospace Technology Corp.: Docket No. 98-CE-01-AD; Supersedes 
    AD 95-26-18, Amendment 39-9476.
    
        Applicability: The following airplane models, all serial 
    numbers, certificated in any category; that are equipped with part 
    number (P/N) 2079E (or FAA-approved equivalent part number) rear 
    wing lift struts or P/N 2080E (or FAA-approved equivalent part 
    number) front wing lift struts:
    
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    Bee Dee M-4.........................  M-4....................  M-4C..................  M-4S                     
    M-4T................................  M-4-180C...............  M-4-180S..............  M-4-180T                 
    
    [[Page 14053]]
    
                                                                                                                    
    M-4-210.............................  M-4-210C...............  M-4-210S..............  M-4-210T                 
    M-4-220.............................  M-4-220C...............  M-4-220S..............  M-4-220T                 
    M-5-180C............................  M-5-200................  M-5-210C..............  M-5-210TC                
    M-5-220C............................  M-5-235C...............  M-6-180...............  M-6-235                  
    M-7-235.............................  MX-7-235...............  MX-7-180..............  MX-7-420                 
    MXT-7-180...........................  MT-7-235...............  M-8-235...............  MX-7-160                 
    MXT-7-160...........................  MX-7-180A..............  MXT-7-180A............  MX-7-180B                
    MXT-7-420...........................  M-7-235B...............  M-7-235A..............  M-7-235C                 
    ----------------------------------------------------------------------------------------------------------------
    
        Note 1: The airplanes affected by this AD could have wing lift 
    struts installed that have Parts Manufacture Approval (PMA). For 
    those airplanes having PMA parts that are equivalent (PMA by 
    equivalency) to those referenced in this AD, the phrase ``or FAA-
    approved equivalent part number'' means that this AD applies to 
    airplanes with PMA by equivalency wing lift struts installed.
    
        Note 2: This AD does not apply to airplanes equipped with four 
    Maule sealed lift struts, P/N 2200E and P/N 2201E. These sealed lift 
    struts are identified by two raised weld spots on the upper end of 
    the strut just below the serial number plate. Removal of the upper 
    cuff is needed to locate the weld spots.
    
        Note 3: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (e) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated in the body of this AD, unless 
    already accomplished.
        To prevent failure of the wing lift struts caused by corrosion 
    damage, which could eventually result in the wing separating from 
    the airplane, accomplish the following:
    
        Note 4: The paragraph structure of this AD is as follows:
    
    Level 1: (a), (b), (c), etc.
    Level 2: (1), (2), (3), etc.
    Level 3: (i), (ii), (iii), etc.
    
        Level 2 and Level 3 structures are designations of the Level 1 
    paragraph they immediately follow.
        (a) Upon accumulating 2 years on a lift strut affected by this 
    AD; within 3 calendar months after the effective date of this AD; or 
    within 2 years after the last inspection accomplished in accordance 
    with AD 95-26-18 (superseded by this action), whichever occurs 
    later, remove the wing lift struts in accordance with the 
    INSTRUCTIONS section of Maule Service Bulletin (SB) No. 11, Issued: 
    October 30, 1995, and accomplish one of the following (the actions 
    in either paragraph (a)(1), (a)(2), (a)(3), or (a)(4), including all 
    subparagraphs; of this AD):
        (1) Inspect the wing lift struts for corrosion in accordance 
    with the INSPECTION PROCEDURE section of Maule SB No. 11, Issued: 
    October 30, 1995.
        (i) If no perceptible dents (as defined in the above SB) are 
    found in the wing lift strut and no corrosion is externally visible, 
    apply corrosion inhibitor to each strut in accordance with Maule SB 
    No. 11, Issued: October 30, 1995. Reinspect the wing lift struts at 
    intervals not to exceed 24 calendar months provided no perceptible 
    dents or external corrosion is found.
        (ii) If a perceptible dent (as defined in the above SB) is found 
    in the wing lift strut or external corrosion is found, prior to 
    further flight, accomplish one of the installations (and subsequent 
    actions presented in each paragraph) specified in paragraphs (a)(3) 
    and (a)(4) of this AD.
        (2) Inspect the wing lift struts for corrosion in accordance 
    with the Appendix to this AD. The inspection procedures in this 
    Appendix must be accomplished by a Level 2 or Level 3 inspector 
    certified using the guidelines established by the American Society 
    for Non-destructive Testing, or MIL-STD-410.
        (i) If no external corrosion is found and all requirements in 
    the Appendix to this AD are met, prior to further flight, apply 
    corrosion inhibitor to each strut in accordance with Maule SB No. 
    11, Issued: October 30, 1995. Reinspect the lift struts at intervals 
    not to exceed 24 calendar months provided no external corrosion is 
    found and all of the requirements included in the Appendix of this 
    AD are met.
        (ii) If external corrosion is found or if any of the 
    requirements in the Appendix of this AD are not met, prior to 
    further flight, accomplish one of the installations (and subsequent 
    actions presented in each paragraph) specified in paragraphs (a)(3) 
    and (a)(4) of this AD.
        (3) Install original equipment manufacturer (OEM) part number 
    wing lift struts (or FAA-approved equivalent part numbers) that have 
    been inspected in accordance with the specifications presented in 
    either paragraph (a)(1) or (a)(2) of this AD, and are found to be 
    airworthy according to the inspection requirements included in these 
    paragraphs. Thereafter, inspect these wing lift struts at intervals 
    not to exceed 24 calendar months in accordance with the 
    specifications presented in either paragraph (a)(1) or (a)(2) of 
    this AD.
        (4) Install new Maule sealed wing lift struts, P/N 2200E or P/N 
    2201E, as applicable (or FAA-approved equivalent part numbers) on 
    each wing as specified in the INSTRUCTIONS section in Part II of 
    Maule SB No. 11, Issued: October 30, 1995.
        (b) If holes are drilled into the sealed wing lift strut 
    assemblies installed as specified in paragraph (a)(4) of this AD in 
    order to attach cuffs, door clips, or other hardware, inspect the 
    wing lift struts at intervals not to exceed 24 calendar months using 
    the procedures specified in paragraphs (a)(1) and (a)(2), including 
    all subparagraphs, of this AD.
        (c) The repetitive inspections required by this AD may be 
    terminated after installing new wing lift strut assemblies as 
    specified in paragraph (a)(4) of this AD provided no holes are 
    drilled in these strut assemblies as specified in paragraph (b) of 
    this AD.
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.197 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (e) An alternative method of compliance or adjustment of the 
    initial or repetitive compliance times that provides an equivalent 
    level of safety may be approved by the Manager, Atlanta Aircraft 
    Certification Office (ACO), One Crown Center, 1895 Phoenix 
    Boulevard, suite 450, Atlanta, Georgia 30349.
        (1) The request shall be forwarded through an appropriate FAA 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Atlanta ACO.
        (2) Alternative methods of compliance approved in accordance 
    with AD 95-26-18 are considered approved as alternative methods of 
    compliance for this AD.
    
        Note 5: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Atlanta ACO.
    
        (f) All persons affected by this directive may obtain copies of 
    the document referred to herein upon request to Maule Aerospace 
    Technology, Inc., 2099 GA Hwy., 133 South, Moultrie, Georgia 31768; 
    or may examine this document at the FAA, Central Region, Office of 
    the Regional Counsel, Room 1558, 601 E. 12th Street, Kansas City, 
    Missouri 64106.
        (g) This amendment supersedes AD 95-26-18, mendment 39-9476.
    
    Appendix to Docket No. 98-CE-01-AD
    
    Procedures and Requirements for Ultrasonic Inspection of Maule Wing 
    Lift Struts
    
    Equipment Requirements
    
        1. A portable ultrasonic thickness gauge or flaw detector with 
    echo-to-echo digital thickness readout capable of reading to 0.001 
    inch and an A-trace waveform display will be needed to accomplish 
    this inspection.
        2. An ultrasonic probe with the following specifications will be 
    needed to accomplish this inspection: 10 MHz (or higher), 0.283 inch 
    (or smaller) diameter dual element or delay line transducer designed 
    for thickness gauging. The transducer and ultrasonic system shall be 
    capable of accurately measuring the thickness of AISI 4340 steel 
    down to 0.020 inch. An accuracy of +/-0.002 inch throughout a 0.020 
    inch to
    
    [[Page 14054]]
    
    0.050 inch thickness range while calibrating shall be the criteria 
    for acceptance.
        3. Either a precision machined step wedge made of 4340 steel (or 
    similar steel with equivalent sound velocity) or at least three shim 
    samples of same material will be needed to accomplish this 
    inspection. One thickness of the step wedge or shim shall be less 
    than or equal to 0.020 inch, one shall be greater than or equal to 
    0.050 inch and at least one other step or shim shall be between 
    these two values.
        4. Glycerin, light oil, or similar non-water based ultrasonic 
    couplants are recommended in the setup and inspection procedures. 
    Water-based couplants, containing appropriate corrosion inhibitors, 
    may be utilized, provided they are removed from both the reference 
    standards and the test item after the inspection procedure is 
    completed and adequate corrosion prevention steps are then taken to 
    protect these items.
    
        Note: Couplant is defined as ``a substance used between the face 
    of the transducer and test surface to improve transmission of 
    ultrasonic energy across the transducer/strut interface.''
    
        Note: If surface roughness due to paint loss or corrosion is 
    present, the surface should be sanded or polished smooth before 
    testing to assure a consistent and smooth surface for making contact 
    with the transducer. Care shall be taken to remove a minimal amount 
    of structural material. Paint repairs may be necessary after the 
    inspection to prevent further corrosion damage from occurring. 
    Removal of surface irregularities will enhance the accuracy of the 
    inspection technique.
    
    Instrument Setup
    
        1. Set up the ultrasonic equipment for thickness measurements as 
    specified in the instrument's user's manual. Because of the variety 
    of equipment available to perform ultrasonic thickness measurements, 
    some modification to this general setup procedure may be necessary. 
    However, the tolerance requirement of step 13 and the record keeping 
    requirement of step 14, must be satisfied.
        2. If battery power will be employed, check to see that the 
    battery has been properly charged. The testing will take 
    approximately two hours. Screen brightness and contrast should be 
    set to match environmental conditions.
        3. Verify that the instrument is set for the type of transducer 
    being used, i.e. single or dual element, and that the frequency 
    setting is compatible with the transducer.
        4. If a removable delay line is used, remove it and place a drop 
    of couplant between the transducer face and the delay line to assure 
    good transmission of ultrasonic energy. Reassemble the delay line 
    transducer and continue.
        5. Program a velocity of 0.231 inch/microsecond into the 
    ultrasonic unit unless an alternative instrument calibration 
    procedure is used to set the sound velocity.
        6. Obtain a step wedge or steel shims per item 3 of the 
    Equipment Requirements. Place the probe on the thickest sample using 
    couplant. Rotate the transducer slightly back and forth to ``ring'' 
    the transducer to the sample. Adjust the delay and range settings to 
    arrive at an A-trace signal display with the first backwall echo 
    from the steel near the left side of the screen and the second 
    backwall echo near the right of the screen. Note that when a single 
    element transducer is used, the initial pulse and the delay line/
    steel interface will be off of the screen to the left. Adjust the 
    gain to place the amplitude of the first backwall signal at 
    approximately 80% screen height on the A-trace.
        7. ``Ring'' the transducer on the thinnest step or shim using 
    couplant. Select positive half-wave rectified, negative half-wave 
    rectified, or filtered signal display to obtain the cleanest signal. 
    Adjust the pulse voltage, pulse width, and damping to obtain the 
    best signal resolution. These settings can vary from one transducer 
    to another and are also user dependent.
        8. Enable the thickness gate, and adjust the gate so that it 
    starts at the first backwall echo and ends at the second backwall 
    echo. (Measuring between the first and second backwall echoes will 
    produce a measurement of the steel thickness that is not affected by 
    the paint layer on the strut). If instability of the gate trigger 
    occurs, adjust the gain, gate level, and/or damping to stabilize the 
    thickness reading.
        9. Check the digital display reading and if it does not agree 
    with the known thickness of the thinnest thickness, follow your 
    instrument's calibration recommendations to produce the correct 
    thickness reading. When a single element transducer is used this 
    will usually involve adjusting the fine delay setting.
        10. Place the transducer on the thickest step of shim using 
    couplant. Adjust the thickness gate width so that the gate is 
    triggered by the second backwall reflection of the thick section. If 
    the digital display does not agree with the thickest thickness, 
    follow your instruments calibration recommendations to produce the 
    correct thickness reading. A slight adjustment in the velocity may 
    be necessary to get both the thinnest and the thickest reading 
    correct. Document the changed velocity value.
        11. Place couplant on an area of the lift strut which is thought 
    to be free of corrosion and ``ring'' the transducer to surface. 
    Minor adjustments to the signal and gate settings may be required to 
    account for coupling improvements resulting from the paint layer. 
    The thickness gate level should be set just high enough so as not to 
    be triggered by irrelevant signal noise. An area on the upper 
    surface of the lift strut above the inspection area would be a good 
    location to complete this step and should produce a thickness 
    reading between 0.034-inch and 0.041-inch.
        12. Repeat steps 8, 9, 10, and 11 until both thick and thin shim 
    measurements are within tolerance and the lift strut measurement is 
    reasonable and steady.
        13. Verify that the thickness value shown in the digital display 
    is within +/-0.002 inch of the correct value for each of the three 
    or more steps of the setup wedge or shims. Make no further 
    adjustments to the instrument settings.
        14. Record the ultrasonic versus actual thickness of all wedge 
    steps or steel shims available as a record of setup.
    
    Inspection Procedure
    
        1. Clean the lower 18 inches of the wing lift struts using a 
    cleaner that will remove all dirt and grease. Dirt and grease will 
    adversely affect the accuracy of the inspection technique. Light 
    sanding or polishing may also be required to reduce surface 
    roughness as noted in the EQUIPMENT REQUIREMENTS section.
        2. Using a flexible ruler, draw a 1/4-inch grid on the surface 
    of the first 11 inches from the lower end of the strut as shown in 
    Piper Service Bulletin No. 528D or 910A, as applicable. This can be 
    done using a soft (#2) pencil and should be done on both faces of 
    the strut. As an alternative to drawing a complete grid, make two 
    rows of marks spaced every 1/4 inch across the width of the strut. 
    One row of marks should be about 11 inches from the lower end of the 
    strut, and the second row should be several inches away where the 
    strut starts to narrow. Lay the flexible ruler between respective 
    tick marks of the two rows and use tape or a rubber band to keep the 
    ruler in place. See Figure 1.
        3. Apply a generous amount of couplant inside each of the square 
    areas or along the edge of the ruler. Re-application of couplant may 
    be necessary.
        4. Place the transducer inside the first square area of the 
    drawn grid or at the first 1/4-inch mark on the ruler and ``ring'' 
    the transducer to the strut. When using a dual element transducer, 
    be very careful to record the thickness value with the axis of the 
    transducer elements perpendicular to any curvature in the strut. If 
    this is not done, loss of signal or inaccurate readings can result.
        5. Take readings inside each square on the grid or at 1/4-inch 
    increments along the ruler and record the results. When taking a 
    thickness reading, rotate the transducer slightly back and forth and 
    experiment with the angle of contact to produce the lowest thickness 
    reading possible. Pay close attention to the A-scan display to 
    assure that the thickness gate is triggering off of maximized 
    backwall echoes.
    
        Note: A reading shall not exceed .041 inch. If a reading exceeds 
    .041 inch, repeat steps 13 and 14 of the INSTRUMENT SETUP section 
    before proceeding further.
        6. If the A-trace is unsteady or the thickness reading is 
    clearly wrong, adjust the signal gain and/or gate setting to obtain 
    reasonable and steady readings. If any instrument setting is 
    adjusted, repeat steps 13 and 14 of the Instrument Setup section 
    before proceeding further.
        7. In areas where obstructions are present, take a data point as 
    close to the correct area as possible.
    
        Note: The strut wall contains a fabrication bead at 
    approximately 40% of the strut chord. The bead may interfere with 
    accurate measurements in that specific location.
    
        8. A measurement of 0.024 inch or less shall require replacement 
    of the strut prior to further flight.
        9. If at any time during testing an area is encountered where a 
    valid thickness measurement cannot be obtained due to a loss of 
    signal strength or quality, the area shall be considered suspect. 
    These areas may have a remaining wall thickness of less than
    
    [[Page 14055]]
    
    0.020 inch, which is below the range of this setup, or they may have 
    small areas of localized corrosion or pitting present. The latter 
    case will result in a reduction in signal strength due to the sound 
    being scattered from the rough surface and may result in a signal 
    that includes echoes from the pits as well as the backwall. The 
    suspect area(s) shall be tested with a Maule ``Fabric Tester'' as 
    specified in Piper Service Bulletin No. 528D or 910A.
        10. Record the lift strut inspection in the aircraft log book.
    
    BILLING CODE 4910-13-U
    [GRAPHIC] [TIFF OMITTED] TP24MR98.094
    
    
        Issued in Kansas City, Missouri, on March 17, 1998.
    Michael Gallagher,
    Manager, Small Airplane Directorate, Aircraft Certification Service.
    [FR Doc. 98-7522 Filed 3-23-98; 8:45 am]
    BILLING CODE 4910-13-C
    
    
    

Document Information

Published:
03/24/1998
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
98-7522
Dates:
Comments must be received on or before May 22, 1998.
Pages:
14051-14055 (5 pages)
Docket Numbers:
Docket No. 98-CE-01-AD
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-7522.pdf
CFR: (1)
14 CFR 39.13