96-7243. Airworthiness Directives; CFM International CFM56-5C Series Turbofan Engines  

  • [Federal Register Volume 61, Number 59 (Tuesday, March 26, 1996)]
    [Proposed Rules]
    [Pages 13110-13111]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-7243]
    
    
    
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    Proposed Rules
                                                    Federal Register
    ________________________________________________________________________
    
    This section of the FEDERAL REGISTER contains notices to the public of 
    the proposed issuance of rules and regulations. The purpose of these 
    notices is to give interested persons an opportunity to participate in 
    the rule making prior to the adoption of the final rules.
    
    ========================================================================
    
    
    Federal Register / Vol. 61, No. 59 / Tuesday, March 26, 1996 / 
    Proposed Rules
    
    [[Page 13110]]
    
    
    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 95-ANE-64]
    
    
    Airworthiness Directives; CFM International CFM56-5C Series 
    Turbofan Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    SUMMARY: This document proposes the adoption of a new airworthiness 
    directive (AD) that is applicable to CFM International (CFMI) CFM56-
    5C2/G, -5C3/G, and -5C4 series turbofan engines. This proposal would 
    require a reduction of the low cycle fatigue (LCF) retirement lives for 
    certain high pressure turbine rotor (HPTR) front shafts, HPTR front air 
    seals, HPTR disks, booster spools, and low pressure turbine rotor 
    (LPTR) stage 3 disks. This proposal is prompted by the results of a 
    refined life analysis performed by the manufacturer which revealed 
    minimum calculated LCF lives lower than published LCF retirement lives. 
    The actions specified by the proposed AD are intended to prevent an LCF 
    failure of the HPTR front shaft, HPTR front air seal, HPTR disk, 
    booster spool, and LPTR stage 3 disk, which could result in an 
    uncontained engine failure and damage to the aircraft.
    
    DATES: Comments must be received by May 28, 1996.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), New England Region, Office of the Assistant Chief 
    Counsel, Attention: Rules Docket No. 95- ANE-64, 12 New England 
    Executive Park, Burlington, MA 01803-5299. Comments may be inspected at 
    this location between 8:00 a.m. and 4:30 p.m., Monday through Friday, 
    except Federal holidays.
    
    FOR FURTHER INFORMATION CONTACT: Robert J. Ganley, Aerospace Engineer, 
    Engine Certification Office, FAA, Engine and Propeller Directorate, 12 
    New England Executive Park, Burlington, MA 01803-5299; telephone (617) 
    238-7138, fax (617) 238-7199.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications should identify the Rules Docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 95-ANE-64.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, New England Region, Office of the Assistant Chief Counsel, 
    Attention: Rules Docket No. 95-ANE-64, 12 New England Executive Park, 
    Burlington, MA 01803-5299.
    
    Discussion
    
        This proposed airworthiness directive (AD) is applicable to CFM 
    International (CFMI) CFM56-5C2/G, -5C3/G, and -5C4 series turbofan 
    engines. The manufacturer performed a study using updated lifing 
    analyses that revealed certain high pressure turbine rotor (HPTR) front 
    shafts, HPTR front air seals, HPTR disks, booster spools, and low 
    pressure turbine rotor (LPTR) stage 3 disks have minimum calculated low 
    cycle fatigue (LCF) lives which are lower than published LCF retirement 
    lives. These reduced LCF lives are due to changes in component 
    operating environments, which are associated with the incorporation of 
    the takeoff mach bump in the analysis. This condition, if not 
    corrected, could result in an LCF failure of the HPTR front shaft, HPTR 
    front air seal, HPTR disk, booster spool, and LPTR stage 3 disk, which 
    could result in an uncontained engine failure and damage to the 
    aircraft..
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other products of this same type design, the 
    proposed AD would require a reduction of the LCF retirement lives for 
    certain HPTR front shafts, HPTR front air seals, HPTR disks, booster 
    spools, and LPTR stage 3 disks.
        There are approximately 10 engines of the affected design in the 
    worldwide fleet. The manufacturer has advised the FAA that there are no 
    engines installed on U.S. registered aircraft that would be affected by 
    this AD. Therefore, there is no associated cost impact on U.S. 
    operators as a result of this AD. However, should an affected engine be 
    imported on an aircraft and placed on the U.S. registry in the future, 
    it would not take any additional work hours per engine to accomplish 
    the proposed actions. Assuming that the parts cost is proportional to 
    the reduction of the LCF retirement lives, the required parts would 
    cost approximately $25,736 per engine. Based on these figures, the 
    total cost impact of the AD is estimated to be $25,736 per engine.
    
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation (1)
    
    [[Page 13111]]
    is not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under the DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) if promulgated, 
    will not have a significant economic impact, positive or negative, on a 
    substantial number of small entities under the criteria of the 
    Regulatory Flexibility Act. A copy of the draft regulatory evaluation 
    prepared for this action is contained in the Rules Docket. A copy of it 
    may be obtained by contacting the Rules Docket at the location provided 
    under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    CFM International: Docket No. 95-ANE-64.
    
        Applicability: CFM International (CFMI) CFM56-5C2/G, -5C3/G, and 
    -5C4 series turbofan engines, installed on but not limited to Airbus 
    A340 series aircraft.
    
        Note: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must use the 
    authority provided in paragraph (h) to request approval from the 
    Federal Aviation Administration (FAA). This approval may address 
    either no action, if the current configuration eliminates the unsafe 
    condition, or different actions necessary to address the unsafe 
    condition described in this AD. Such a request should include an 
    assessment of the effect of the changed configuration on the unsafe 
    condition addressed by this AD. In no case does the presence of any 
    modification, alteration, or repair remove any engine from the 
    applicability of this AD.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent a low cycle fatigue (LCF) failure of the high 
    pressure turbine rotor (HPTR) front shaft, HPTR front air seal, HPTR 
    disk, booster spool, and low pressure turbine rotor (LPTR) stage 3 
    disk, which could result in an uncontained engine failure and damage 
    to the aircraft, accomplish the following:
        (a) Remove from service HPTR front shafts, Part Numbers (P/N's) 
    1498M40P03, 1498M40P05, and 1498M40P06, prior to accumulating 8,400 
    cycles since new (CSN), and replace with a serviceable part.
        (b) Remove from service HPTR front air seals, P/N's 1523M34P02 
    and 1523M34P03, prior to accumulating 4,000 CSN, and replace with a 
    serviceable part.
        (c) Remove from service HPTR disks, P/N 1498M43P04, prior to 
    accumulating 6,200 CSN, and replace with a serviceable part.
        (d) Remove from service booster spools, P/N 337-005-210-0, prior 
    to accumulating 13,800 CSN, and replace with a serviceable part.
        (e) Remove from service LPTR stage 3 disks, P/N's 337-001-602-0 
    and 337-001-605-0, prior to accumulating 8,630 CSN, and replace with 
    a serviceable part.
        (f) This action establishes the new LCF retirement lives stated 
    in paragraphs (a) through (e) of this AD, which are published in 
    Chapter 05 of the CFM56 Engine Shop Manual, CFMI-TP.SM.8.
        (g) For the purpose of this AD, a ``serviceable part'' is one 
    that has not exceeded its respective new life limit as set out in 
    this AD.
        (h) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Engine Certification Office. The 
    request should be forwarded through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Engine Certification Office.
    
        Note: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the Engine Certification Office.
    
        (i) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the requirements of this AD can be accomplished.
    
        Issued in Burlington, Massachusetts, on March 12, 1996.
    
    Jay J. Pardee,
    
    Manager, Engine and Propeller Directorate, Aircraft Certification 
    Service.
    
    [FR Doc. 96-7243 Filed 3-25-96; 8:45 am]
    
    BILLING CODE 4910-13-P
    
    

Document Information

Published:
03/26/1996
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
96-7243
Dates:
Comments must be received by May 28, 1996.
Pages:
13110-13111 (2 pages)
Docket Numbers:
Docket No. 95-ANE-64
PDF File:
96-7243.pdf
CFR: (1)
14 CFR 39.13