97-9010. Airworthiness Directives; Boeing Model 747-100, -200, and -300 Series Airplanes  

  • [Federal Register Volume 62, Number 69 (Thursday, April 10, 1997)]
    [Rules and Regulations]
    [Pages 17534-17536]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 97-9010]
    
    
    -----------------------------------------------------------------------
    
    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 96-NM-239-AD; Amendment 39-9993; AD 97-08-05]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Boeing Model 747-100, -200, and -300 
    Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
    -----------------------------------------------------------------------
    
    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to certain Boeing Model 747-100, -200, and -300 series 
    airplanes, that requires replacement of certain switches in the cabin 
    attendant's panel at door 4 right and door 2 right with new improved 
    switches. This amendment is prompted by reports indicating that fires 
    have occurred on some airplanes due to the internal failure of some of 
    these switches. The actions specified by this AD are intended to 
    prevent the installation and use of switches that could short circuit 
    when they fail, and consequently cause fire and smoke aboard the 
    airplane.
    
    DATES: Effective May 15, 1997.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of May 15, 1997.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, 
    Washington 98124-2207. This information may be examined at the Federal 
    Aviation Administration (FAA), Transport Airplane Directorate, Rules 
    Docket, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of 
    the Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Forrest Keller, Senior Aerospace 
    Engineer, Systems and Equipment Branch, ANM-130S, FAA, Seattle Aircraft 
    Certification Office, 1601 Lind Avenue, SW., Renton, Washington; 
    telephone (206) 227-2790; fax (206) 227-1181.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) to include an airworthiness 
    directive (AD) that is applicable to certain Boeing Model 747-100, -
    200, and -300 series airplanes was published in the Federal Register as 
    a supplemental notice of proposed rulemaking (NPRM) on January 21, 1997 
    (62 FR 2981). That action proposed to require removing switches S4 and/
    or S5, or switches S7 and S8, that are currently installed on the cabin 
    attendant's panel at door 4 right, and the equivalent switches at door 
    2 right, and replacing them with new improved switches.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Due consideration has been given to 
    the comments received.
    
    Support for the Proposal
    
        Two commenters support the proposed rule.
    
    Request To Include a New Requirement for Doors 1 and 3
    
        One commenter requests that the proposed replacement of the 
    switches on the cabin attendant's panel also be accomplished at doors 1 
    and 3. The commenter states that doors 1 and 3 have the same switches 
    that are subject to the addressed unsafe condition as the switches at 
    doors 2 and 4.
        The FAA acknowledges that the switches at doors 1 and 3 are prone 
    to failure; however, at this time, the FAA has received no reports of 
    fire and smoke at those locations. The FAA points out that adding a new 
    requirement to the proposed AD would require public comment before 
    adopting a final rule, hence a second supplemental NPRM. The FAA has 
    considered the degree of urgency associated with addressing the 
    identified unsafe condition at doors 2 and 4, and the amount of time 
    that has already elapsed since issuance of the original proposed rule. 
    In light of these items, the FAA has determined that further delay of 
    this final rule action is not appropriate. However, the FAA is 
    currently considering issuing a separate rulemaking action to address 
    the identified unsafe condition at doors 1 and 3.
    
    Request for an Alternative Method of Compliance
    
        One commenter requests that the FAA revise paragraph (a) of the 
    proposed rule to reference an alternative method of compliance for 
    replacing the existing switches with new improved replacement switches. 
    The commenter recommends suitable plug-in switches, in lieu of the 
    soldered switches, as described in Boeing Alert Service Bulletin 747-
    33A2252, dated August 1, 1996 (which is referenced in the proposed AD 
    as the appropriate source of service information). The commenter states 
    that soldered switches add
    
    [[Page 17535]]
    
    considerable complexity and cost to the replacement, which prevents 
    accomplishment of the replacement on the line. The commenter notes that 
    it has requested Boeing revise the referenced alert service bulletin to 
    specify a suitable plug-in switch.
        The FAA does not concur. The FAA does not consider it appropriate 
    to include various provisions in an AD applicable to a single 
    operator's unique use of an affected airplane. Paragraph (c) of this AD 
    contains a provision for requesting approval of an alternative method 
    of compliance to address these types of unique circumstances. The FAA 
    acknowledges that a design solution that utilizes plug-in switches may 
    cost less and may be less complex; however, the FAA does not mandate a 
    design solution based on those criteria alone. Further, the FAA is 
    unaware of a revision to the referenced alert service bulletin.
    
    Request To Revise the Cost Estimate
    
        One commenter questions the FAA's cost and work hour estimate in 
    the preamble of the proposal. The commenter states that the estimated 
    per airplane cost of $1,112, presented in the cost impact information 
    in the preamble to the proposal, is too low. This commenter suggests 
    that the required replacement would take approximately 10 work hours 
    per airplane and would cost approximately $1,300 per panel (2 panels 
    per airplane). Upon further review, the FAA concurs that the number of 
    work hours and cost of required parts is higher than approximated 
    previously. The FAA has revised the cost impact information, below, to 
    include this updated information.
    
    New Notice of Status Change
    
        Since issuance of the supplemental NPRM, Boeing has issued Notice 
    of Status Change (NSC) 747-33A2252 NSC 01, dated October 10, 1996, 
    which amends Boeing Alert Service Bulletin 747-33A2252, dated August 1, 
    1996. This NSC removes airplanes that have been converted to special 
    freighters from the effectivity listing of the alert service bulletin 
    and makes certain editorial changes. The FAA has revised the final rule 
    to reference this NSC as an additional source of service information.
    
    New ``Note 2''
    
        The FAA has revised the final rule to include a new NOTE 2 to 
    clarify that, although the procedures in Boeing Alert Service Bulletin 
    747-33A2252, dated August 1, 1996, address replacing only the switches 
    located at door 4, they can be used just as effectively for replacing 
    the switches located at door 2. The FAA mentioned this clarification in 
    the Requirements of the Revised Proposed Rule Section in the preamble 
    of the supplemental NPRM.
    
    Conclusion
    
        After careful review of the available data, including the comments 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule with the changes previously 
    described. The FAA has determined that these changes will neither 
    significantly increase the economic burden on any operator nor increase 
    the scope of the AD.
    
    Cost Impact
    
        There are approximately 648 Boeing Model 747-100, -200, and -300 
    series airplanes of the affected design in the worldwide fleet. Of this 
    number, the FAA estimates that 167 airplanes of U.S. registry will be 
    affected by this AD.
        The required replacement of the switches will take approximately 10 
    work hours per airplane to accomplish, at an average labor rate of $60 
    per work hour. Required parts will cost approximately $1,300 per panel 
    (2 panels per airplane). Based on these figures, the cost impact of the 
    AD on U.S. operators is estimated to be $534,400, or $3,200 per 
    airplane.
        The cost impact figure discussed above is based on assumptions that 
    no operator has yet accomplished any of the requirements of this AD 
    action, and that no operator would accomplish those actions in the 
    future if this AD were not adopted.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    97-08-05  Boeing: Amendment 39-9993. Docket 96-NM-239-AD.
    
        Applicability: Model 747-100, -200, and -300 series airplanes; 
    as listed in Boeing Alert Service Bulletin 747-33A2252, dated August 
    1, 1996, as revised by Boeing Notice of Status Change 747-33A2252 
    NSC 01, dated October 10, 1996; certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    otherwise modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (c) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent the installation and use of switches in the cabin 
    attendant's panel that could short circuit when they fail, and 
    consequently cause fire and smoke aboard the airplane, accomplish 
    the following:
        (a) Within 10 months after the effective date of this AD, remove 
    switches S4 and/or S5, or switches S7 and S8, that are installed in 
    the cabin attendant's panel at door 4 right, and the equivalent 
    switches at door 2 right, and replace them with new switches in 
    accordance with the procedures specified in Boeing Alert Service 
    Bulletin 747-33A2252, dated August 1, 1996, as revised by Boeing 
    Notice of Status Change 747-33A2252 NSC 01, dated October 10, 1996.
    
    
    [[Page 17536]]
    
    
        Note 2: Although the procedures in Boeing Alert Service Bulletin 
    747-33A2252, dated August 1, 1996, as revised by Boeing Notice of 
    Status Change 747-33A2252 NSC 01, dated October 10, 1996, address 
    replacing only the switches located at door 4, they can be used just 
    as effectively for replacing the switches located at door 2.
    
        (b) As of the effective date of this AD, no person shall install 
    at door 2 right or at door 4 right of any airplane an attendant's 
    panel having switch part numbers identified in the ``Old Switch'' 
    column of any table contained in Boeing Alert Service Bulletin 747-
    33A2252, dated August 1, 1996, as revised by Boeing Notice of Status 
    Change 747-33A2252 NSC 01, dated October 10, 1996.
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Seattle ACO.
    
        Note 3: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (e) The replacement shall be done in accordance with Boeing 
    Alert Service Bulletin 747-33A2252, dated August 1, 1996, as revised 
    by Boeing Notice of Status Change 747-33A2252 NSC 01, dated October 
    10, 1996. This incorporation by reference was approved by the 
    Director of the Federal Register in accordance with 5 U.S.C. 552(a) 
    and 1 CFR part 51. Copies may be obtained from Boeing Commercial 
    Airplane Group, P.O. Box 3707, Seattle, Washington 98124-2207. 
    Copies may be inspected at the FAA, Transport Airplane Directorate, 
    1601 Lind Avenue, SW., Renton, Washington; or at the Office of the 
    Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
        (f) This amendment becomes effective on May 15, 1997.
    
        Issued in Renton, Washington, on April 2, 1997.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 97-9010 Filed 4-9-97; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
5/15/1997
Published:
04/10/1997
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule.
Document Number:
97-9010
Dates:
Effective May 15, 1997.
Pages:
17534-17536 (3 pages)
Docket Numbers:
Docket No. 96-NM-239-AD, Amendment 39-9993, AD 97-08-05
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
97-9010.pdf
CFR: (1)
14 CFR 39.13