98-9582. Airworthiness Directives; Rolls-Royce, plc RB211 Series Turbofan Engines  

  • [Federal Register Volume 63, Number 71 (Tuesday, April 14, 1998)]
    [Rules and Regulations]
    [Pages 18119-18121]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-9582]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 94-ANE-39; Amendment 39-10426; AD 98-07-07]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Rolls-Royce, plc RB211 Series Turbofan 
    Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment supersedes existing airworthiness directive 
    (AD) 96-13-04, applicable to Rolls-Royce, plc RB211 series turbofan 
    engines, that currently requires removing and replacing a rigid low 
    pressure (LP) fuel system tube assembly with a tube assembly 
    incorporating flexible sections and revised clip points in order to 
    preclude cracking and subsequent fuel leakage. This amendment requires 
    replacing one of the flexible fuel tube assemblies installed in 
    accordance with AD 96-13-04 with an alternate flexible fuel tube 
    assembly that is not prone to rupture. This AD also requires immediate 
    replacement of any rigid fuel tubes not previously removed from service 
    as required by AD 96-13-04. The amendment is prompted by reports of 
    fuel line rupture on one of the flexible fuel tube assemblies installed 
    in accordance with AD 96-13-04. The actions specified by this AD are 
    intended to prevent high volume fuel leaks and reported fuel collection 
    inside the engine nacelle, which could result in an uncontrolled engine 
    fire.
    
    DATES: Effective April 29, 1998.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of April 29, 1998.
        Comments for inclusion in the Rules Docket must be received on or 
    before June 15, 1998.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), New England Region, Office of the Regional 
    Counsel, Attention: Rules Docket No. 94-ANE-39, 12 New England 
    Executive Park, Burlington, MA 01803-5299. Comments may also be sent 
    via the Internet using the following address: ``engineprop@faa.dot.gov''. Comments sent via the Internet must contain 
    the docket number in the subject line.
        The service information referenced in this AD may be obtained from 
    Rolls-Royce, plc, P.O. Box 31, Moor Lane, Derby, DE248BJ, United 
    Kingdom; telephone 1332-249428, fax 1332-249423. This information may 
    be examined at the FAA, New England Region, Office of the Regional 
    Counsel, 12 New England Executive Park, Burlington, MA; or at the 
    Office of the Federal Register, 800 North Capitol Street, NW., suite 
    700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: James Lawrence, Aerospace Engineer, 
    Engine Certification Office, FAA, Engine and Propeller Directorate, 12 
    New England Executive Park, Burlington, MA 01803-5299; telephone (781) 
    238-7176, fax (781) 238-7199.
    
    SUPPLEMENTARY INFORMATION: On June 11, 1996, the Federal Aviation 
    Administration (FAA) issued airworthiness directive (AD) 96-13-04, 
    Amendment 39-9672 (61 FR 36622, July 12, 1996), applicable to Rolls-
    Royce, plc (R-R) Model RB211-535E4 and -535E4-B turbofan engines, to 
    require removing and replacing the existing rigid low pressure (LP) 
    fuel system tube assembly, part number (P/N) UL16692, with tube 
    assembly, P/N AE709623-1 or P/N 163521538, having flexible sections and 
    revised clip points to preclude cracking and subsequent fuel leakage. 
    That action was prompted by multiple reports of fuel leaks. That 
    condition, if not corrected, could result in a fuel system leak, which 
    could result in rapid atomization of fuel and an engine fire.
        Since the issuance of that AD, the Civil Aviation Authority (CAA), 
    which is the airworthiness authority for the United Kingdom (UK), 
    received 11 reports of fuel leaks from flexible fuel tube assembly, P/N 
    AE709623-1, installed in accordance with AD 96-13-04, including two 
    inflight engine shutdowns, one go-around, and one diversion as of 
    December 16, 1997. A failure of the flexible fuel tube assembly could 
    result in high volume fuel leaks and reported fuel collection inside 
    the engine nacelle, which could result in an uncontrolled engine fire.
        This engine model is manufactured in the UK and is type 
    certificated for operation in the United States under the provisions of 
    section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and 
    the applicable bilateral airworthiness agreement. Pursuant to this 
    bilateral airworthiness agreement, the CAA has kept the FAA informed of 
    the situation described above. The FAA has examined the findings of the 
    CAA, reviewed all available information, and determined that AD action 
    is necessary for products of this type design that are certificated for 
    operation in the United States.
        The FAA has reviewed and approved the technical contents of R-R 
    Service Bulletin (SB) No. RB.211-73-C297, Revision 1, dated January 9, 
    1998, that describes procedures for replacing flexible fuel tube 
    assembly, P/N AE709623-1, with an alternate flexible fuel tube 
    assembly, P/N 163521538, that is not prone to rupture.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other engines of this same type design, this AD 
    supersedes AD 96-13-04 to require replacing one of the
    
    [[Page 18120]]
    
    flexible fuel tube assemblies, P/N AE709623-1, installed in accordance 
    with AD 96-13-04 with an alternate flexible fuel tube assembly, P/N 
    163521538, that is not prone to rupture. This AD requires full 
    compliance prior to exceeding 60 days after the effective date of the 
    AD. The compliance time was established based upon the risk to flight 
    safety and parts availability. This AD also requires, prior to further 
    flight, replacement of any rigid fuel tubes that have not been removed 
    from service in accordance with AD 96-13-04. These actions are required 
    to be accomplished in accordance with the SB described previously.
        Since a situation exists that requires immediate adoption of this 
    regulation, notice and opportunity for prior public comment hereon is 
    impracticable, and good cause exists for making this amendment 
    effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 94-ANE-39.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866. It has been determined further that this 
    action involves an emergency regulation under DOT Regulatory Policies 
    and Procedures (44 FR 11034, February 26, 1979). If it is determined 
    that this emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing Amendment 39-9672 (61 FR 
    36622, July 12, 1996), and by adding a new airworthiness directive, 
    Amendment 39-10426, to read as follows:
    
    98-07-07 Rolls-Royce, plc: Amendment 39-10426. Docket 94-ANE-39. 
    Supersedes AD 96-13-04, Amendment 39-9672.
    
        Applicability: Rolls-Royce, plc. (R-R) Models RB211-535E4 and -
    535E4-B turbofan engines installed on but not limited to Boeing 757 
    series and Tupolev 204 series aircraft.
    
        Note 1: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must request 
    approval for an alternative method of compliance in accordance with 
    paragraph (d) of this AD. The request should include an assessment 
    of the effect of the modification, alteration, or repair on the 
    unsafe condition addressed by this AD; and, if the unsafe condition 
    has not been eliminated, the request should include specific 
    proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent high volume fuel leaks and reported fuel collection 
    inside the engine nacelle, which could result in an uncontrolled 
    engine fire, accomplish the following:
        (a) Prior to further flight, remove from service rigid low 
    pressure (LP) fuel system tube assembly, part number (P/N) UL16692, 
    and replace with flexible fuel tube, P/N 163521538.
        (b) Remove from service flexible fuel tube assembly, P/N 
    AE709623-1, installed in accordance with AD 96-13-04, and replace it 
    with alternate flexible fuel tube assembly, P/N 163521538, in 
    accordance with R-R Service Bulletin (SB) No. RB.211-73-C297, 
    Revision 1, dated January 8, 1998. Replace all fuel tube assemblies 
    prior to exceeding 60 days after the effective date of this AD, or 
    at the next shop visit, whichever occurs first.
        (c) For the purpose of this AD, a shop visit is defined as the 
    induction of an engine into the shop for any reason.
        (d) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Engine Certification Office. 
    Operators shall submit their requests through an appropriate FAA 
    Principal Maintenance Inspector, who may add comments and then send 
    it to the Manager, Engine Certification Office.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Engine Certification Office.
    
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the requirements of this AD can be accomplished.
        (f) The actions required by this AD shall be done in accordance 
    with the following R-R SB:
        Document No. RB.211-73-C297.
        Pages: 1-8.
        Revision: 1.
        Date: January 8, 1998.
        Total pages: 8.
        This incorporation by reference was approved by the Director of 
    the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR 
    part 51. Copies may be obtained from Rolls-Royce, plc, P.O. Box 31, 
    Moor Lane, Derby, DE248BJ, United Kingdom;
    
    [[Page 18121]]
    
    telephone 1332-249428, fax 1332-249423. Copies may be inspected at 
    the FAA, New England Region, Office of the Regional Counsel, 12 New 
    England Executive Park, Burlington, MA; or at the Office of the 
    Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
        (g) This amendment becomes effective on April 29, 1998.
    
        Issued in Burlington, Massachusetts, on April 2, 1998.
    Jay J. Pardee,
    Manager, Engine and Propeller Directorate, Aircraft Certification 
    Service.
    [FR Doc. 98-9582 Filed 4-13-98; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
4/29/1998
Published:
04/14/1998
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
98-9582
Dates:
Effective April 29, 1998.
Pages:
18119-18121 (3 pages)
Docket Numbers:
Docket No. 94-ANE-39, Amendment 39-10426, AD 98-07-07
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-9582.pdf
CFR: (1)
14 CFR 39.13