[Federal Register Volume 60, Number 73 (Monday, April 17, 1995)]
[Proposed Rules]
[Pages 19185-19188]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 95-9350]
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DEPARTMENT OF TRANSPORTATION
14 CFR Part 39
[Docket No. 94-NM-244-AD]
Airworthiness Directives; McDonnell Douglas Model DC-10 Series
Airplanes and KC-10A (Military) Airplanes
AGENCY: Federal Aviation Administration, DOT.
ACTION: Notice of proposed rulemaking (NPRM).
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SUMMARY: This document proposes the supersedure of an existing
airworthiness directive (AD), applicable to McDonnell Douglas Model DC-
10 series airplanes and KC-10A (military) airplanes, that currently
requires the implementation of a program of structural inspections to
detect and correct fatigue cracking in order to ensure the continued
airworthiness of these airplanes as they approach the manufacturer's
original fatigue design life goal. This action [[Page 19186]] would
require, among other things, clarification of some Principle Structural
Elements (PSE) and some non-destructive inspection (NDI) procedures.
This proposal is prompted by new data submitted by the manufacturer
indicating that certain revisions to the program are necessary in order
to clarify some PSE's and some NDI procedures. The actions specified by
the proposed AD are intended to prevent fatigue cracking that could
compromise the structural integrity of these airplanes.
DATES: Comments must be received by June 6, 1995.
ADDRESSES: Submit comments in triplicate to the Federal Aviation
Administration (FAA), Transport Airplane Directorate, ANM-103,
Attention: Rules Docket No. 94-NM-244-AD, 1601 Lind Avenue, SW.,
Renton, Washington 98055-4056. Comments may be inspected at this
location between 9 a.m. and 3 p.m., Monday through Friday, except
Federal holidays.
The service information referenced in the proposed rule may be
obtained from McDonnell Douglas Corporation, P.O. Box 1771, Long Beach,
California 90801-1771, Attention: Business Unit Manager, Technical
Administrative Support, Department L51, M.C. 2-98. This information may
be examined at the FAA, Transport Airplane Directorate, 1601 Lind
Avenue, SW., Renton, Washington; or at the FAA, Transport Airplane
Directorate, Los Angeles Aircraft Certification Office, 3960 Paramount
Boulevard, Lakewood, California.
FOR FURTHER INFORMATION CONTACT: Maureen Moreland, Aerospace Engineer,
Airframe Branch, ANM-121L, FAA, Transport Airplane Directorate, Los
Angeles Aircraft Certification Office, 3960 Paramount Boulevard,
Lakewood, California 90712; telephone (310) 627-5238; fax (310) 627-
5210.
SUPPLEMENTARY INFORMATION:
Comments Invited
Interested persons are invited to participate in the making of the
proposed rule by submitting such written data, views, or arguments as
they may desire. Communications shall identify the Rules Docket number
and be submitted in triplicate to the address specified above. All
communications received on or before the closing date for comments,
specified above, will be considered before taking action on the
proposed rule. The proposals contained in this notice may be changed in
light of the comments received.
Comments are specifically invited on the overall regulatory,
economic, environmental, and energy aspects of the proposed rule. All
comments submitted will be available, both before and after the closing
date for comments, in the Rules Docket for examination by interested
persons. A report summarizing each FAA-public contact concerned with
the substance of this proposal will be filed in the Rules Docket.
Commenters wishing the FAA to acknowledge receipt of their comments
submitted in response to this notice must submit a self-addressed,
stamped postcard on which the following statement is made: ``Comments
to Docket Number 94-NM-244-AD.'' The postcard will be date stamped and
returned to the commenter.
Availability of NPRMs
Any person may obtain a copy of this NPRM by submitting a request
to the FAA, Transport Airplane Directorate, ANM-103, Attention: Rules
Docket No. 94-NM-244-AD, 1601 Lind Avenue, SW., Renton, Washington
98055-4056.
Discussion
On August 25, 1993, the FAA issued AD 93-17-09, amendment 39-8680
(58 FR 54949, October 25, 1993), applicable to McDonnell Douglas Model
DC-10 series airplanes and KC-10A (military) airplanes, to require
implementation of a program of structural inspections to detect and
correct fatigue cracking in order to ensure the continued airworthiness
of these airplanes as they approach the manufacturer's original fatigue
design life goal. That action was prompted by new data submitted by the
manufacturer indicating that certain revisions to the program are
necessary in order to clarify some Principal Structural Elements (PSE)
and some non-destructive inspection (NDI) procedures. The requirements
of that AD are intended to prevent fatigue cracking that could
compromise the structural integrity of these airplanes.
Since the issuance of that AD, the manufacturer has issued
McDonnell Douglas Report No. L26-012, ``DC-10 Supplemental Inspection
Document (SID),'' Volume I, Revision 5, dated October 1994; Volume II,
Revision 5, dated October 1994; and Volume III-94, dated November 1994.
This revision of the SID revises the sampling program by:
1. Clarifying some PSE titles;
2. Moving portions of some PSE's under a different PSE designator;
3. Clarifying some non-destructive inspection (NDI) procedures;
4. Including some revised alternative NDI procedures for previously
existing PSE's; and
5. Updating the planning data continued in Volume III-94.
The FAA has reviewed and approved the revised SID and has
determined that these revised procedures must be incorporated into the
affected operators' SID programs in order to provide an acceptable
level of confidence that cracks in PSE's do not exist in the fleet.
Since an unsafe condition has been identified that is likely to
exist or develop on other products of this same type design, the
proposed AD would supersede AD 93-17-09 to require clarifying some PSE
titles and some NDI procedures, and updating the planning data. The
actions would be required to be accomplished in accordance with the
service document described previously.
There are approximately 419 Model DC-10 series airplanes and KC-10A
(military) airplanes of the affected design in the worldwide fleet. The
FAA estimates that 249 airplanes of U.S. registry and 13 U.S. operators
would be affected by this proposed AD. Incorporation of the SID program
into an operator's maintenance program, as required by AD 93-17-09 is
estimated to necessitate 1,270 work hours (per operator), at an average
labor rate of $60 per work hour. Based on these figures, the cost to
the 13 affected U.S. operators to incorporate the SID program is
estimated to be $990,600.
The incorporation of the revised procedures proposed in this AD
action would require approximately 20 additional work hours per
operator to accomplish, at an average labor rate of $60 per work hour.
Based on these figures, the cost to the 13 affected U.S. operators to
incorporate these revised procedures into the SID program into an
operator's maintenance program is estimated to be $15,600.
The recurring inspection costs, as required by AD 93-17-09, are
estimated to be 365 work hours per airplane per year, at an average
labor rate of $60 per work hour. Based on these figures, the recurring
inspection costs required by AD 93-17-09 are estimated to be $21,900
per airplane, or $5,453,100 for the affected U.S. fleet.
Since no new recurring inspection procedures have been added to the
program by this proposed AD action, there would be no additional
economic burden on affected operators to perform additional recurrent
inspections.
Based on the above figures, the total cost impact of the proposed
AD on U.S. operators is estimated to be $5,468,700 for the first year,
and $5,453,100 for each year thereafter. These ``total cost
[[Page 19187]] impact'' figures assume that no operator has yet
accomplished any of the requirements of this AD. However, it can be
reasonably assumed that a majority of the affected operators have
already initiated the SID program (as required by AD 93-17-09).
Additionally, the number of required work hours for each proposed
inspection (and the SID program), as indicated above, is presented as
if the accomplishment of those actions were to be conducted as ``stand
alone'' actions. However, in actual practice, these actions for the
most part will be accomplished coincidentally or in combination with
normally scheduled airplane inspections and other maintenance program
tasks. Therefore, the actual number of necessary additional work hours
will be minimal in many instances. Further, any cost associated with
special airplane scheduling can be expected to be minimal.
The regulations proposed herein would not have substantial direct
effects on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government. Therefore, in
accordance with Executive Order 12612, it is determined that this
proposal would not have sufficient federalism implications to warrant
the preparation of a Federalism Assessment.
For the reasons discussed above, I certify that this proposed
regulation (1) is not a ``significant regulatory action'' under
Executive Order 12866; (2) is not a ``significant rule'' under the DOT
Regulatory Policies and Procedures (44 FR 11034, February 26, 1979);
and (3) if promulgated, will not have a significant economic impact,
positive or negative, on a substantial number of small entities under
the criteria of the Regulatory Flexibility Act. A copy of the draft
regulatory evaluation prepared for this action is contained in the
Rules Docket. A copy of it may be obtained by contacting the Rules
Docket at the location provided under the caption ADDRESSES.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety.
The Proposed Amendment
Accordingly, pursuant to the authority delegated to me by the
Administrator, the Federal Aviation Administration proposes to amend
part 39 of the Federal Aviation Regulations (14 CFR part 39) as
follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C.
106(g); and 14 CFR 11.89.
Sec. 39.13 [Amended]
2. Section 39.13 is amended by removing amendment 39-8680 (58 FR
54949, October 25, 1993), and by adding a new airworthiness directive
(AD), to read as follows:
McDonnell Douglas: Docket 94-NM-244-AD. Supersedes AD 93-17-09,
Amendment 39-8680.
Applicability: Model DC-10 series airplanes and KC-10A
(military) airplanes, certificated in any category.
Compliance: Required as indicated, unless accomplished
previously.
To ensure the continuing structural integrity of these
airplanes, accomplish the following:
(a) Within 6 months after November 24, 1993 (the effective date
of AD 93-17-09, amendment 39-8680), incorporate a revision into the
FAA-approved maintenance inspection program which provides for
inspection(s) of the Principal Structural Elements (PSE's) defined
in Section 2 of Volume I of McDonnell Douglas Report No. L26-012,
``DC-10 Supplemental Inspection Document (SID),'' Revision 3, dated
December 1992, in accordance with Section 2 of Volume III-92, dated
October 1992, of the SID. The non-destructive inspection (NDI)
techniques set forth in Section 2 and Section 4 of Volume II,
Revision 3, dated December 1992, of the SID provide acceptable
methods for accomplishing the inspections required by this
paragraph. All inspection results (negative or positive) must be
reported to McDonnell Douglas, in accordance with the instructions
contained in Section 2 of Volume III-92, dated October 1992, of the
SID. Information collection requirements contained in this
regulation have been approved by the Office of Management and Budget
(OMB) under the provisions of the Paperwork Reduction Act of 1980
(44 U.S.C. 3501 et seq.) and have been assigned OMB Control Number
2120-0056.
(1) For those Fleet Leader Operator Sampling (FLOS) PSE's which
do not have a Normal Maintenance Visual Inspection specified in
Section 4 of Volume II, Revision 3, dated December 1992, of the SID,
the procedure for general visual inspection is as follows: Perform
an inspection of the general PSE area for cleanliness, presence of
foreign objects, security of parts, cracks, corrosion, and damage.
(2) For PSE's 53.10.031E/.032E, 53.10.047E/.048E, and
57.10.029E/.030E: The ENDDATE for these PSE's is October 1993. (For
these PSE's disregard the June 1993 ENDDATE specified in Section 2
of Volume III-92, dated October 1992, of the SID.)
(b) Within 6 months after the effective date of this AD, replace
the revision of the FAA-approved maintenance inspection program
required by paragraph (a) of this AD with a revision that provides
for inspection(s) of the PSE's defined in Section 2 of Volume I of
McDonnell Douglas Report No. L26-012, ``DC-10 Supplemental
Inspection Document (SID),'' Revision 5, dated October 1994, in
accordance with Section 2 of Volume III-94, dated November 1994, of
the SID.
(1) Prior to reaching the threshold (Nth) specified for any
PSE listed in Volume III-94, dated November 1994, of the SID inspect
each PSE sample in accordance with the NDI procedures set forth in
Section 2 and Section 4 of Volume II, Revision 5, dated October
1994. Thereafter repeat the inspection for that PSE at intervals not
to exceed DNDI/2 of the NDI procedure that is specified in Volume
III-94, dated November 1994, of the SID.
(2) The NDI techniques set forth in Section 2 and Section 4 of
Volume II, Revision 5, dated October 1994, of the SID provide
acceptable methods for accomplishing the inspections required by
this paragraph.
(3) Visual inspections of all PSE's on airplanes listed in
Volume III-94, dated November 1994, of the SID planning data, are
required by the fleet leader-operator sampling (FLOS) program at
least once during the interval between the start date (SDATE) and
the end date (EDATE) established for each PSE. These visual
inspections are defined in Section 4 of Volume II, Revision 5, dated
October 1994, of the SID, and are required only for those airplanes
that have not been inspections previously in accordance with Section
2 of Volume II, Revision 5, dated October 1994, of the SID.
(4) For those Fleet Leader Operator Sampling (FLOS) PSE's which
do not have a Normal Maintenance Visual Inspection specified in
Section 4 of Volume II, Revision 3, dated December 1992, of the SID,
the procedure for general visual inspection is as follows: Perform
an inspection of the general PSE area for cleanliness, presence of
foreign objects, security of parts, cracks, corrosion, and damage.
(5) For PSE's 53.10.055/.056E, 55.10.013/.014B, 53.10.005/.006E,
53.10.031/.032E, 53.10.047/.048E, 57.10.029/.030E: The EDATE for
these PSE's is June 1998. (For these PSE's, disregard the June 1996
EDATE specified in Section 2, of Volume III-94, dated November 1994,
of the SID.)
(6) All inspection results (negative or positive) must be
reported to McDonnell Douglas in accordance with the instructions
contained in Section 2 of Volume III-94, dated November 1994, of the
SID. Information collection requirements contained in this
regulation have been approved by the Office of Management and Budget
(OMB) under the provisions of the Paperwork Reduction Act of 1980
(44 U.S.C. 3501 et seq.) and have been assigned OMB Control Number
2120-0056.
(c) Any cracked structure detected during the inspections
required by paragraph (a) or (b) of this AD must be repaired before
further flight, in accordance with a method approved by the Manager,
Los Angeles Aircraft Certification Office (ACO), FAA, Transport
Airplane Directorate.
Note 1: Requests for approval of any PSE repair that would
affect the FAA-approved [[Page 19188]] maintenance inspection
program that is required by this AD should include a damage
tolerance assessment for that PSE repair.
(d) An alternative method of compliance or adjustment of the
compliance time that provides an acceptable level of safety may be
used if approved by the Manager, Los Angeles ACO. Operators shall
submit their requests through an appropriate FAA Principal
Maintenance Inspector, who may add comments and then send it to the
Manager, Los Angeles ACO.
Note 2: Information concerning the existence of approved
alternative methods of compliance with this AD, if any, may be
obtained from the Los Angles ACO.
Note 3: Alternative methods of compliance previously granted for
amendment 39-8680, AD 93-17-09, continue to be considered as
acceptable alternative methods of compliance with this amendment.
(e) Special flight permits may be issued in accordance with
Secs. 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR
21.197 and 21.199) to operate the airplane to a location where the
requirements of this AD can be accomplished.
Issued in Renton, Washington, on April 10, 1995.
S.R. Miller,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 95-9350 Filed 4-14-95; 8:45 am]
BILLING CODE 4910-13-U
