95-9352. Airworthiness Directives; Mitsubishi Model YS-11 and -11A Series Airplanes  

  • [Federal Register Volume 60, Number 75 (Wednesday, April 19, 1995)]
    [Proposed Rules]
    [Pages 19545-19549]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 95-9352]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 94-NM-167-AD]
    
    
    Airworthiness Directives; Mitsubishi Model YS-11 and -11A Series 
    Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    SUMMARY: This document proposes the adoption of a new airworthiness 
    directive (AD) that is applicable to Mitsubishi Model YS-11 and -11A 
    series airplanes. This proposal would require the implementation of a 
    corrosion prevention and control program. This proposal is prompted by 
    incidents involving corrosion and fatigue cracking in transport 
    category airplanes that are approaching or have exceeded their economic 
    design goal; these incidents have jeopardized the airworthiness of the 
    affected airplanes. The actions specified by the proposed AD are 
    intended to prevent degradation of the structural capabilities of the 
    affected airplanes due to problems associated with corrosion.
    
    DATES: Comments must be received by May 25, 1995.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-103, 
    Attention: Rules Docket No. 94-NM-167-AD, 1601 Lind Avenue SW., Renton, 
    Washington 98055-4056. Comments may be inspected at this location 
    between 9:00 a.m. and 3:00 p.m., Monday through Friday, except Federal 
    holidays. -
        The service information referenced in the proposed rule may be 
    obtained from Nihon Aeroplane Manufacturing, Toranomon Daiichi, 
    Kotohire-Cho, Shiba, Minato-Ku, Tokyo, Japan. This information may be 
    examined at the FAA, Transport Airplane Directorate, 1601 Lind Avenue 
    SW., Renton, Washington; or at the FAA, Los Angeles Aircraft 
    Certification Office, Transport Airplane Directorate, 3960 Paramount 
    Boulevard, Lakewood, California.
    
    FOR FURTHER INFORMATION CONTACT: William Roberts, Aerospace Engineer, 
    Airframe Branch, ANM-120L, Los Angeles Aircraft Certification Office, 
    FAA, Transport Airplane Directorate, 3960 Paramount Boulevard, 
    Lakewood, California 90712-4137; telephone (310) 627-5228; fax (310) 
    627-5210.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications shall identify the Rules Docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 94-NM-167-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, Transport Airplane Directorate, ANM-103, Attention: Rules 
    Docket No. 94-NM-167-AD, 1601 Lind Avenue SW., Renton, Washington 
    98055-4056.
    
    Discussion
    
        In April 1988, a transport category airplane managed to land after 
    tiny cracks in rivet holes in the upper fuselage linked together, 
    causing structural failure and explosive decompression. An 18-foot 
    section ripped from the fuselage. This accident focused greater 
    attention on the problem of aging aircraft.
        In June 1988, the FAA sponsored an international conference on 
    aging airplane issues, which was attended by representatives of the 
    aviation industry from around the world. It became obvious that, 
    because of the tremendous increase in air travel, the relatively slow 
    pace of new airplane production, and the apparent economic feasibility 
    of operating older technology airplanes rather than retiring them, 
    increased attention needed to be focused on the aging fleets and 
    maintaining their continued operational safety.
        In concert with the objectives that arose from this conference, the 
    ``YS-11 Structures Working Group (SWG),'' was formed in 1990. This 
    group was comprised of representatives of several Japanese airlines and 
    overhaul facilities; Mitsubishi Heavy Industries (MHI), the airframe 
    manufacturer; and the Japan Civil Aviation Bureau (JCAB), which is the 
    airworthiness authority for Japan. It undertook the task of identifying 
    and [[Page 19546]] implementing procedures to ensure the continuing 
    structural airworthiness of Model YS-11 fleet.
        As a result of this group's effort, a baseline program was 
    developed for controlling corrosion problems that may jeopardize the 
    continued airworthiness of the Model YS-11 fleet. The program is 
    contained in MHI Publication No. YS-MR-301, ``YS-11 Corrosion Control 
    Program,'' dated November 1, 1993 (hereafter referred to as ``the 
    Document'').
        The JCAB has classified the Document as mandatory, and has issued 
    Japanese Airworthiness Directive TCF-50-001-1E-1, KU-KI-1532, TCD-3954-
    93, dated December 27, 1993, addressing this subject.
        Section 1.2 of the Document describes the basic requirements of the 
    corrosion control program (CCP).
        Section 1.3 of the Document defines three levels of corrosion: 
    Level 1 corrosion is that which does not exceed certain limits; Level 2 
    corrosion is that which exceeds those limits; and Level 3 corrosion is 
    significant corrosion which is potentially an urgent airworthiness 
    concern.
        Section 2 of the Document describes the general guidelines for 
    developing and implementing a corrosion prevention and control program. 
    These guidelines address such things as the scope and priority of the 
    baseline program; the relationship between an operator's maintenance 
    program and the CCP; intervals for accomplishment of the basic tasks 
    for corrosion prevention; selection of corrosion preventive compound; 
    and how the program relates to newly-acquired, leased, and transferred 
    airplanes. This section also provides for periodic review and update of 
    the data contained in the Document.
        It should be noted that this section indicates that, since more 
    than 20 years have passed since most Model YS-11 airplanes were last 
    manufactured, implementation of the Baseline Program is necessary for 
    all airplanes. In light of this, the program described in the Document 
    does not specify any particular ``implementation age'' for initiating 
    the program on a particular airplane. Instead, it emphasizes developing 
    and adopting a program, then accomplishing the specific actions on each 
    airplane in an operator's fleet, on a phased-in basis.
        Section 3 of the Document establishes the procedures for reporting 
    the results of the inspections conducted under the program. It 
    describes the specific system for reporting of findings when various 
    levels of corrosion are determined to exist.
        Section 4 of the Document lays out the recommended baseline 
    program. This section describes the ``basic task'' to be accomplished 
    in each defined airplane area (``zone'') as part of the baseline 
    program, the specific airplane areas that are subject to the program, 
    and the intervals for inspecting areas and applying corrosion 
    preventive compound. A ``basic task'' includes visual inspections of 
    all primary and secondary structures, and may also include detailed 
    visual and non-destructive inspections (NDI). Any corrosion or other 
    damage found as a result of these inspections must be repaired.
        This airplane model is manufactured in Japan and is type 
    certificated for operation in the United States under the provisions of 
    Sec. 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and the 
    applicable bilateral airworthiness agreement. Pursuant to this 
    bilateral airworthiness agreement, the JCAB has kept the FAA informed 
    of the situation described above. The FAA has examined the findings of 
    the JCAB, reviewed all available information, and determined that AD 
    action is necessary for products of this type design that are 
    certificated for operation in the United States.
        Since corrosion is likely to exist or develop on airplanes of this 
    type design, an AD is proposed which would require adoption of a 
    corrosion prevention and control program that is equivalent to or 
    better than the program specified in the Document previously described. 
    Operators would be permitted to accomplish this either by performing 
    the specific basic tasks described in the Document (the ``task-by-task 
    method), or by revising their FAA-approved maintenance program to 
    include such a program.
        Paragraph (a) of the proposal sets forth the proposed compliance 
    time for the implementation of the schedule for accomplishing the basic 
    task for each affected aircraft area. The basic task would be required 
    to be repeated at a time interval not to exceed the repeat interval for 
    that area, as detailed in the Document.
        Operators should note that the proposal does not contain a 
    paragraph specifically to address repair actions. The FAA considers 
    that any repairs would be carried out necessarily as a part of each 
    basic task, as it is defined in the Document. As discussed previously, 
    a ``basic task'' is defined in the Document as including not only the 
    pertinent inspection, but any necessary repairs, application of 
    corrosion inhibitors, and other follow-on procedures, as well. 
    Paragraph (a) contains a note to reference the portion of the Document 
    that defines a basic task, and to emphasize the importance of these 
    corrective actions.
        Paragraph (b) of the proposal provides for an optional method of 
    complying with the rule. In lieu of performing the task-by-task 
    requirements proposed in paragraph (a), operators may revise their FAA-
    approved maintenance/inspection programs to include the corrosion 
    prevention and control program defined in the Document or an equivalent 
    program approved by the FAA.
        Paragraph (b) also would require that, subsequent to the 
    accomplishment of the initial basic task, any extensions of repeat 
    intervals specified in the Document must be approved by the FAA.
        Any operator electing to comply with proposed paragraph (b) would 
    be permitted to use an alternative recordkeeping method to that 
    otherwise required by Federal Aviation Regulations (FAR) Sec. 91.417 or 
    Sec. 121.380, provided it is approved by the FAA and is included in a 
    revision to the FAA-approved maintenance/inspection program. In 
    response to questions raised previously concerning recordkeeping and 
    record retention requirements as they relate to the programmatic 
    approach proposed in this AD action and other similar proposals that 
    have been issued applicable to other airplane models, the FAA offers 
    the following: -
        Sections 91.417(a)(2)(v) and 121.380(a)(2)(v) of the FAR require 
    that a record be made of the current status of applicable AD's. With 
    regard to proposed paragraph (b), such a record would be required to be 
    made when the maintenance/inspection program is revised to incorporate 
    the program specified in the Document; at that time, paragraph (b) of 
    the AD would be fully complied with. Regarding paragraphs (d) through 
    (g) of this proposal, those paragraphs would impose separate 
    requirements; therefore, except as discussed below, separate entries 
    would have to be made to reflect compliance with each of those 
    paragraphs.
        Section 121.380(a)(2)(iv) of the FAR concerns recording ``the 
    identification of the current inspection status of the aircraft.'' 
    Section 91.417(a)(2)(iv) contains a similar requirement. Because 
    proposed paragraph (b) would require operators to revise their 
    maintenance/inspection program to include the program specified in the 
    Document, each operator's program would require a record of each 
    inspection to be performed. By recording the current inspection status 
    of each airplane, and by maintaining a cross-reference system between 
    these records and the [[Page 19547]] maintenance/inspection program 
    revision, it will be possible to determine the current status of each 
    basic task on each airplane. Once this cross-reference system has been 
    established (normally within a year after the effective date of the 
    AD), this recording provision of Sections 91 and 121 requires no 
    additional recording beyond what would otherwise be required normally.
        Section 121.380(a)(1) concerns ``records necessary to show that all 
    requirements for the issuance of an airworthiness release under Section 
    121.709 have been met.'' Section 91.417(a)(1) contains a similar 
    requirement. These are also referred to as ``dirty fingerprint 
    records.'' This provision of Sections 91 and 121 requires most of the 
    recording that would result from this proposed AD. Each time a basic 
    task is performed, the operator would be required to make a ``dirty 
    fingerprint'' record of the task, identifying what actions were 
    accomplished. It should be noted, however, that these records are not 
    different from the records made for any other actions taken under the 
    operator's maintenance/inspection program.
        In addition to the record making requirements, discussed above, 
    Sections 91 and 121 of the FAR impose requirements for record 
    retention:
        Section 121.380(b)(1) and Section 91.417(b)(1) require that the 
    ``dirty fingerprint'' records be retained until the work is repeated or 
    superseded by other work, or for one year after the work is performed. 
    Therefore, most of the records resulting from this proposed AD would 
    not have to be retained indefinitely. However, such retention might 
    facilitate subsequent transfers, or substantiate requests for 
    repetitive interval escalations, and therefore, may be in the 
    operator's interest.
        Section 121.380(b)(2) requires that the records specified in 
    paragraph 121.380(a)(2) [current status of AD's and current inspection 
    status] be retained and transferred with the airplane at the time it is 
    sold. Section 91.417(b)(2) contains a similar requirement.
        These recording requirements are not considered to be unduly 
    burdensome and are considered the minimum necessary to enable the 
    cognizant FAA Maintenance Inspector to perform proper surveillance and 
    to ensure that the objectives of the proposed rule are being fulfilled.
        Due to numerous concerns expressed previously by operators 
    regarding the recordkeeping obligations imposed by Section 121.380 with 
    regard to similar rulemaking on corrosion prevention and control 
    programs, the FAA has included in this proposal certain provisions for 
    alternative recordkeeping methods. Proposed paragraph (b)(1) would 
    provide for the development and implementation of such alternative 
    methods, which must be approved by the FAA. For example, operators may 
    choose to submit proposals to record compliance with paragraphs (d) 
    through (g) of the AD by a means other than they normally use to record 
    AD status. [The FAA has developed guidance material that will contain 
    information to be considered by FAA Principal Maintenance Inspectors 
    (PMI) when reviewing proposals for alternative recordkeeping methods.]
        Paragraph (c) of the proposal provides for increasing a repeat 
    interval by up to 10% in order to accommodate unanticipated scheduling 
    requirements. Operators would be required to inform the FAA within 30 
    days of such increases.
        Paragraph (d)(1) of the proposal sets forth the reporting actions 
    that are necessary to be accomplished when Level 3 corrosion is 
    determined to exist. Within 7 days after such a determination is made, 
    an operator would be required to accomplish one of the following 
    actions:
        1. Submit a report of the determination to the FAA and complete the 
    basic task in the affected area on the remainder of the Model YS-11/-
    11A series airplanes in the operator's fleet; or
        2. Submit a proposed schedule, for approval by the FAA, for 
    performing the basic tasks in the affected area on the remainder of the 
    operator's Model YS-11/-11A series fleet; or
        3. Submit data substantiating that the Level 3 corrosion was an 
    isolated occurrence.
        Once the FAA has received such a report, it may, in conjunction 
    with normal surveillance activities, request additional information 
    regarding the results of the basic tasks performed on the remainder of 
    the operator's Model YS-11/-11A series fleet.
        Paragraph (d)(2) of the proposal specifies that the FAA may impose 
    schedules different from what an operator has proposed under paragraph 
    (d)(1), if it is found that changes are necessary to ensure that any 
    other Level 3 corrosion in the operator's Model PYS-11 series fleet is 
    detected in a timely manner.
        Paragraph (d)(3) of the proposal would require that, within the 
    time schedule approved by the FAA, the operator must accomplish the 
    basic tasks in the affected areas on the remaining airplanes in its 
    Model YS-11/-11A series fleet to ensure that any other Level 3 
    corrosion is detected and repaired.
        Paragraph (e) would require that, upon finding corrosion exceeding 
    Level 1 during a repetitive inspection, an operator must adjust its 
    program to ensure that future corrosion findings are limited to Level 1 
    or better. Where corrective action is necessary to reduce corrosion to 
    Level 1 or better, an operator must submit a proposal for corrective 
    action for the FAA's approval within 60 days after the determination of 
    corrosion is made. That action, approved by the FAA, must then be 
    implemented to reduce future findings of corrosion in that area to 
    Level 1 or better.
        With regard to paragraph (e), it should be noted that if corrosion 
    is found and it is not considered representative of the operator's 
    fleet, no further corrective action may be necessary, since a means to 
    reduce any corrosion to Level 1 or better will have already been 
    implemented in the operator's program in accordance with proposed 
    paragraph (a) or (b). For example, if a finding of corrosion is 
    attributable to a particular spill of mercury or other unique event, or 
    if corrosion is found on an airplane recently acquired from another 
    operator, the means specified in the existing program may be adequate 
    for controlling corrosion in the remainder of the operator's fleet. 
    Similarly, if an operator has already implemented means to reduce 
    corrosion in an airplane area based on previous findings, no additional 
    corrective action may be necessary. In reviewing the reports submitted 
    in accordance with the AD, the FAA will monitor the effectiveness of 
    the corrective action to reduce corrosion. If the FAA determines that 
    an operator has failed to implement adequate means to reduce corrosion 
    to Level 1 or better, appropriate action will be taken to ensure 
    compliance with this paragraph.
        Paragraph (f) of the proposal concerns adding airplanes to an 
    operator's fleet, and the procedures that must be followed with regard 
    to corrosion prevention and control. This paragraph differentiates 
    between procedures applicable to added airplanes that previously were 
    maintained in accordance with this AD and those that were not so 
    maintained. For airplanes that previously have been maintained in 
    accordance with the proposed requirements of this AD action, the first 
    basic task in each aircraft area to be performed by the new operator 
    would be required to be performed in accordance with either the 
    previous operator's or the new operator's inspection schedule, 
    whichever would result in the earlier accomplishment date for that 
    task. For airplanes that [[Page 19548]] have not been maintained in 
    accordance with the proposed requirements of this AD action, the first 
    basic task in each aircraft area to be performed by the new operator 
    would be required to be performed before the airplane is placed in 
    service, or in accordance with a schedule approved by the FAA.
        With regard to the requirements of paragraph (f), the FAA considers 
    it essential that operators ensure that transferred airplanes are 
    inspected in accordance with the baseline corrosion prevention and 
    control program on the same basis as if there were continuity in 
    ownership. Scheduling of the inspections for each airplane must not be 
    delayed or postponed due to a transfer of ownership. The proposed rule 
    would require that the specified procedures be accomplished before any 
    operator places into service any airplane subject to the requirements 
    of the proposed AD.
        Paragraph (g) of the proposal would require that reports of Level 2 
    and Level 3 corrosion be submitted to Mitsubishi within certain time 
    periods after such corrosion is detected. A note has been included in 
    this paragraph indicating that reporting to the FAA of any Level 2 or 
    Level 3 corrosion found as a result of any opportunity inspections is 
    highly desirable. Operators are not relieved, however, from reporting 
    corrosion findings as required by FAR Sec. 121.703.
    
    Cost Impact
    
        The FAA estimates that 39 airplanes of U.S. registry would be 
    affected by this proposed AD, that it would take approximately 8 work 
    hours per basic task to accomplish the 30 basic tasks called out in the 
    Document; this represents a total average of 240 work hours (this 
    figure includes not only inspection time, but access and closure time 
    as well).
        The average labor rate is $60 per work hour. Based on these 
    figures, the total cost impact of the proposed AD on U.S. operators for 
    the 4-year average inspection cycle is estimated to be $561,600, or 
    $14,400 per airplane.
        The total cost impact figure discussed above is based on 
    assumptions that no operator has yet accomplished any of the proposed 
    requirements of this AD action, and that no operator would accomplish 
    those actions in the future if this AD were not adopted.
        The FAA recognizes that the obligation to maintain aircraft in an 
    airworthy condition is vital, but sometimes expensive. Because AD's 
    require specific actions to address specific unsafe conditions, they 
    appear to impose costs that would not otherwise be borne by operators. 
    However, because of the general obligation of operators to maintain 
    aircraft in an airworthy condition, this appearance is deceptive. 
    Attributing those costs solely to the issuance of this AD is 
    unrealistic because, in the interest of maintaining safe aircraft, 
    prudent operators would accomplish the required actions even if they 
    were not required to do so by the AD.
        A full cost-benefit analysis has not been accomplished for this 
    proposed AD. As a matter of law, in order to be airworthy, an aircraft 
    must conform to its type design and be in a condition for safe 
    operation. The type design is approved only after the FAA makes a 
    determination that it complies with all applicable airworthiness 
    requirements. In adopting and maintaining those requirements, the FAA 
    has already made the determination that they establish a level of 
    safety that is cost-beneficial. When the FAA, as in this proposed AD, 
    makes a finding of an unsafe condition, this means that the original 
    cost-beneficial level of safety is no longer being achieved and that 
    the proposed actions are necessary to restore that level of safety. 
    Because this level of safety has already been determined to be cost-
    beneficial, a full cost-benefit analysis for this proposed AD would be 
    redundant and unnecessary.
    
    Regulatory Impact
    
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation (1) is not a ``significant regulatory action'' under 
    Executive Order 12866; (2) is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant economic impact, 
    positive or negative, on a substantial number of small entities under 
    the criteria of the Regulatory Flexibility Act. A copy of the draft 
    regulatory evaluation prepared for this action is contained in the 
    Rules Docket. A copy of it may be obtained by contacting the Rules 
    Docket at the location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 
    106(g); and 14 CFR 11.89.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    Mitsubishi Heavy Industries, Ltd.: Docket 94-NM-167-AD.
    
        Applicability: All Model YS-11 and -11A series airplanes, 
    certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must use the authority 
    provided in paragraph (h) to request approval from the FAA. This 
    approval may address either no action, if the current configuration 
    eliminates the unsafe condition; or different actions necessary to 
    address the unsafe condition described in this AD. Such a request 
    should include an assessment of the effect of the changed 
    configuration on the unsafe condition addressed by this AD. In no 
    case does the presence of any modification, alteration, or repair 
    remove any airplane from the applicability of this AD.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
    
        Note 2: This AD references MHI Publication No. YS-MR-301, ``YS-
    11 Corrosion Control Program,'' dated November 1, 1993 (hereafter 
    referred to as ``the Document''), for basic tasks, definitions of 
    corrosion levels, compliance times, and reporting requirements. In 
    addition, this AD specifies inspection and reporting requirements 
    beyond those included in the Document. Where there are differences 
    between the AD and the Document, the AD prevails.
    
        Note 3: As used throughout this AD, the term ``the FAA'' is 
    defined differently for different operators, as follows: For those 
    operators complying with paragraph (a) of this AD, ``the FAA'' is 
    defined as ``the Manager of the Los Angeles Aircraft Certification 
    Office (ACO).'' For those operators operating under Federal Aviation 
    [[Page 19549]] Regulation (FAR) Part 121 or 129, and complying with 
    paragraph (b) of this AD, ``the FAA'' is defined as ``the cognizant 
    Principal Maintenance Inspector (PMI).'' For those operators 
    operating under FAR Part 91 or 125, and complying with paragraph (b) 
    of this AD, ``the FAA'' is defined as ``the cognizant Maintenance 
    Inspector at the appropriate FAA Flight Standards office.''
    
        To preclude degradation of the structural capabilities of the 
    airplane due to the problems associated with corrosion, accomplish 
    the following:
        (a) Except as provided in paragraph (b) of this AD, within a 
    date two years after the effective date of this AD, complete each of 
    the basic tasks specified in Section 4.3 of the Document in 
    accordance with the procedures specified in the Document and the 
    schedule specified in Figure 5 of the Document. Thereafter, repeat 
    each basic task at a time interval not to exceed the repeat interval 
    specified in Section 4 of the Document for that task.
    
        Note 4: A ``basic task,'' as defined in Section 4 of the 
    Document, includes inspections; procedures for a corrective action, 
    including repairs, under identified circumstances; application of 
    sealants or corrosion inhibitors; and other follow-on actions.
        Note 5: Basic tasks completed in accordance with the Document 
    before the effective date of this AD may be credited for compliance 
    with the initial basic task requirements of this paragraph.
        Note 6: Where non-destructive inspection (NDI) methods are 
    employed, in accordance with Section 4 of the Document, the 
    standards and procedures used must be acceptable to the 
    Administrator in accordance with FAR Section 43.13.
    
        (b) As an alternative to the requirements of paragraph (a) of 
    this AD: Within one year after the effective date of this AD, revise 
    the FAA-approved maintenance/inspection program to include the 
    corrosion control program specified in the Document; or to include 
    an equivalent program that is approved by the FAA.
        (1) Any operator complying with paragraph (b) of this AD may use 
    an alternative recordkeeping method to that otherwise required by 
    FAR Sec. 91.417 or Sec. 121.380 for the actions required by this AD, 
    provided it is approved by the FAA and is included in a revision to 
    the FAA-approved maintenance/inspection program.
        (2) Subsequent to the accomplishment of the initial basic task, 
    any extensions of repeat intervals specified in the Document must be 
    approved by the FAA.
        (c) To accommodate unanticipated scheduling requirements, it is 
    acceptable for a repeat interval to be increased by up to 10%, but 
    not to exceed 6 months. The FAA must be informed, in writing, of any 
    such extension within 30 days after such adjustment of the schedule.
        (d)(1) If, as a result of any inspection conducted in accordance 
    with paragraphs (a) or (b) of this AD, Level 3 corrosion is 
    determined to exist in any airplane area, accomplish either 
    paragraph (d)(1)(i) or (d)(1)(ii) within 7 days after such 
    determination:
        (i) Submit a report of that determination to the FAA and 
    complete the basic task in the affected aircraft zones on all Model 
    YS-11/-11A series airplanes in the operator's fleet; or
        (ii) Submit to the FAA for approval one of the following:
        (A) A proposed schedule for performing the basic tasks in the 
    affected aircraft zones on the remaining Model YS-11/-11A series 
    airplanes in the operator's fleet, which is adequate to ensure that 
    any other Level 3 corrosion is detected in a timely manner, along 
    with substantiating data for that schedule; or
        (B) Data substantiating that the Level 3 corrosion found is an 
    isolated occurrence.
    
        Note 7: Notwithstanding the provisions of section 1.3 of the 
    Document, which would permit corrosion that otherwise meets the 
    definition of Level 3 corrosion (i.e., which is determined to be a 
    potentially urgent airworthiness concern requiring expeditious 
    action) to be treated as Level 1 if the operator finds that it ``can 
    be attributed to an event not typical of the operator's usage of 
    other airplanes in the same fleet,'' this paragraph requires that 
    data substantiating any such finding be submitted to the FAA for 
    approval.
    
        (2) The FAA may impose schedules other than those proposed, upon 
    finding that such changes are necessary to ensure that any other 
    Level 3 corrosion is detected in a timely manner.
        (3) Within the time schedule approved under paragraph (d)(1) or 
    (d)(2) of this AD, accomplish the basic tasks in the affected 
    aircraft zones of the remaining Model YS-11/-11A series airplanes in 
    the operator's fleet.
        (e) If, as a result of any inspection after the initial 
    inspection conducted in accordance with paragraphs (a) or (b) of 
    this AD, it is determined that corrosion findings exceed Level 1 in 
    any area, within 60 days after such determination, implement a 
    means, approved by the FAA, to reduce future findings of corrosion 
    in that area to Level 1 or better.
        (f) Before any operator places into service any airplane subject 
    to the requirements of this AD, a schedule for the accomplishment of 
    basic tasks required by this AD must be established in accordance 
    with paragraph (f)(1) or (f)(2) of this AD, as applicable:
        (1) For airplanes previously maintained in accordance with this 
    AD, the first basic task in each aircraft zone to be performed by 
    the new operator must be accomplished in accordance with the 
    previous operator's schedule or with the new operator's schedule, 
    whichever would result in the earlier accomplishment date for that 
    task. After each basic task has been performed once, each subsequent 
    task must be performed in accordance with the new operator's 
    schedule.
        (2) For airplanes that have not been previously maintained in 
    accordance with this AD, the first basic task for each aircraft zone 
    to be performed by the new operator must be accomplished prior to 
    further flight or in accordance with a schedule approved by the FAA.
        (g) Reports of Level 2 and Level 3 corrosion must be submitted 
    at least every three months to Mitsubishi Heavy Industries, Ltd., in 
    accordance with Section 3 of the Document.
    
        Note 8: Reporting of Level 2 and Level 3 corrosion found as a 
    result of any opportunity inspections is highly desirable.
    
        (h) An alternative method of compliance or adjustment of the 
    compliance time, which provides an acceptable level of safety, may 
    be used when approved by the Manager, Los Angeles Aircraft 
    Certification Office (ACO), FAA, Transport Airplane Directorate. 
    Operators shall submit their requests through the cognizant 
    Maintenance Inspector at the appropriate FAA Flight Standards 
    office, who may concur or comment and then send it to the Manager, 
    Los Angeles ACO.
    
        Note 9: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Los Angeles ACO.
    
        (i) Special flight permits may be issued in accordance with 
    Secs. 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 
    21.197 and 21.199) to operate the airplane to a location where the 
    requirements of this AD can be accomplished.
        (j) Reports of inspection results required by this AD have been 
    approved by the Office of Management and Budget (OMB) under the 
    provisions of the Paperwork Reduction Act of 1980 (44 U.S.C. 3501 et 
    seq.) and have been assigned OMB Control Number 2120-0056.
    
        Issued in Renton, Washington, on April 10, 1995.
    S.R. Miller,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 95-9352 Filed 4-18-95; 8:45 am]
    BILLING CODE 4910-13-U
    
    

Document Information

Published:
04/19/1995
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
95-9352
Dates:
Comments must be received by May 25, 1995.
Pages:
19545-19549 (5 pages)
Docket Numbers:
Docket No. 94-NM-167-AD
PDF File:
95-9352.pdf
CFR: (3)
14 CFR 21.29
14 CFR 39.13
14 CFR 121.380