94-6911. Airworthiness Directives; McDonnell Douglas Model DC-10-30 and - 40 Series Airplanes and KC-10A (Military) Airplanes  

  • [Federal Register Volume 59, Number 77 (Thursday, April 21, 1994)]
    [Unknown Section]
    [Page 0]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 94-6911]
    
    
    [[Page Unknown]]
    
    [Federal Register: April 21, 1994]
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 93-NM-154-AD; Amendment 39-8860; AD 94-07-02]
    
     
    
    Airworthiness Directives; McDonnell Douglas Model DC-10-30 and -
    40 Series Airplanes and KC-10A (Military) Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    ACTION: Final rule.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to certain McDonnell Douglas Model DC-10 series airplanes 
    and KC-10A (military) airplanes, that requires modification of the 
    cavity vent drain tube assembly at the center wing lower auxiliary fuel 
    tank cavity. This amendment is prompted by a report that the cavity 
    vent tube, if not properly grounded, could act as an electrical path in 
    the event of a lightning strike. The actions specified by this AD are 
    intended to prevent arcing in the tank cavity and possible resulting 
    fire.
    
    DATES: Effective May 23, 1994.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of May 23, 1994.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from McDonnell Douglas Corporation, P.O. Box 1771, Long Beach, 
    CA 90801-1771, Attention: Business Unit Manager, Technical 
    Administrative Support, Dept. L51, M.C. 2-98. This information may be 
    examined at the Federal Aviation Administration (FAA), Transport 
    Airplane Directorate, Rules Docket, 1601 Lind Avenue SW., Renton, 
    Washington; or at the FAA, Los Angeles Aircraft Certification Office 
    (ACO), 3229 East Spring Street, Long Beach, California; or at the 
    Office of the Federal Register, 800 North Capitol Street, NW., suite 
    700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Raymond Vakili, Aerospace Engineer, 
    Propulsion Branch, ANM-140L, FAA, Transport Airplane Directorate, Los 
    Angeles Aircraft Certification Office, 3229 East Spring Street, Long 
    Beach, California 90806-2425; telephone (310) 988-5262; fax (310) 988-
    5210.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations to include an airworthiness directive (AD) that is 
    applicable to certain McDonnell Douglas Model DC-10 series airplanes 
    and KC-10A (military) airplanes was published in the Federal Register 
    on November 4, 1993 (58 FR 58807). That action proposed to require 
    modification of the cavity vent drain tube assembly at the center wing 
    lower auxiliary fuel tank.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Due consideration has been given to 
    the comments received.
        One commenter supports the proposed rule.
        The Air Transport Association (ATA) of America, on behalf of one of 
    its member operators, requests that the proposal be withdrawn. The 
    commenter maintains that the proposed modification will allow some fuel 
    leakage within specified limits into the lower auxiliary tank cavity. 
    This commenter asserts that, if this modification is not mandated by 
    the FAA, then fuel will not be permitted to leak into the cavity and, 
    unless fuel/vapor is present, there is no risk of fire in this cavity 
    in the event of a lighting strike. The commenter also points out that a 
    daily check to detect fuel leakage in the cavity drain valve is 
    currently specified in the On Aircraft Maintenance Planning (OAMP) 
    document for Model DC-10 series airplanes. The commenter concludes 
    that, since these inspections are performed on a daily basis, and since 
    fuel will not be permitted to leak into the cavity if the modification 
    is not mandated, then a lightning strike will not pose a threat to an 
    area containing fuel or fuel vapor.
        The FAA does not concur that withdrawal of the proposal is 
    appropriate. First, the FAA points out that the OAMP document is not a 
    mandated, FAA-approved document; therefore, regardless of the number or 
    types of inspections that are contained in it, there is no assurance 
    that operators will strictly comply with those inspections or the 
    indicated inspection intervals. Additionally, there is always the 
    potential that a fuel leak could develop during flight between 
    inspection intervals. Second, the FAA has determined that, since the 
    required modification of the cavity vent drain tube assembly will 
    prevent the possibility of a lightning strike traveling up the cavity 
    vent tube, the possibility of arcing in the fuel tank cavity is thereby 
    eliminated (regardless of whether or not fuel/vapor is present). 
    Further, the FAA has determined that long term continued operational 
    safety will be better assured by actual modification of the cavity vent 
    drain tube assembly to remove the source of the problem, rather than by 
    continuous inspections. Long term inspections may not be providing the 
    degree of safety assurance necessary for the transport airplane fleet. 
    This, coupled with a better understanding of the human factors 
    associated with numerous continual inspections, has led the FAA to 
    consider placing less emphasis on inspections and more emphasis on 
    design improvements. The modification required by this AD is in 
    consonance with these considerations.
        The ATA also requests that the proposed compliance time of 12 
    months for the modification be extended to 18 months. Such an extension 
    would permit accomplishment of the proposed modification during 
    regularly scheduled maintenance visits for most affected operators and 
    would preclude special scheduling at considerable expense. The FAA 
    concurs. Upon consideration of the information provided by the 
    commenter, and the fact that there have been no in-service incidents of 
    arcing or fire in the tank cavity (related to grounding problems in the 
    cavity vent drain tube assembly), the FAA has determined that extending 
    the compliance time by 6 additional months will not adversely affect 
    safety. Such extension will align with operators normal ``C'' checks, 
    and will allow the modification to be performed at a base during 
    regularly scheduled maintenance where special equipment and trained 
    maintenance personnel will be available if necessary. Paragraph (a) of 
    the final rule has been revised accordingly.
        After careful review of the available data, including the comments 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule with the change previously 
    described. The FAA has determined that this change will neither 
    increase the economic burden on any operator nor increase the scope of 
    the AD.
        There are approximately 294 McDonnell Douglas Model DC-10-30 and -
    40 series airplanes and KC-10A (military) airplanes of the affected 
    design in the worldwide fleet. The FAA estimates that 127 airplanes of 
    U.S. registry will be affected by this AD, that it will take 
    approximately 3.5 work hours per airplane to accomplish the required 
    actions, and that the average labor rate is $55 per work hour. Required 
    parts will cost approximately $120 per airplane. Based on these 
    figures, the total cost impact of the AD on U.S. operators is estimated 
    to be $39,687.50, or $312.50 per airplane.
        The total cost impact figure discussed above is based on 
    assumptions that no operator has yet accomplished any of the 
    requirements of this AD action, and that no operator would accomplish 
    those actions in the future if this AD were not adopted.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends 14 CFR part 
    39 of the Federal Aviation Regulations as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 
    106(g); and 14 CFR 11.89.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    94-07-02 McDonnell Douglas: Amendment 39-8860. Docket 93-NM-154-AD.
    
        Applicability: McDonnell Douglas Model DC-10-30 and -40 series 
    airplanes, and KC-10A (military) airplanes; as listed in McDonnell 
    Douglas DC-10 Service Bulletin 28-204, dated August 5, 1993; 
    certificated in any category.
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent arcing in the tank cavity and possible resulting 
    fire, accomplish the following:
        (a) Within 18 months after the effective date of this AD, modify 
    the cavity vent drain tube assembly at the center wing lower 
    auxiliary fuel tank cavity in accordance with McDonnell Douglas DC-
    10 Service Bulletin 28-204, dated August 5, 1993.
        (b) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Los Angeles Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Los Angeles ACO.
    
        Note: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Los Angeles ACO.
    
        (c) Special flight permits may be issued in accordance with 
    Federal Aviation Regulations (FAR) 21.197 and 21.199 to operate the 
    airplane to a location where the requirements of this AD can be 
    accomplished.
        (d) The modification shall be done in accordance with McDonnell 
    Douglas DC-10 Service Bulletin 28-204, dated August 5, 1993. This 
    incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from McDonnell Douglas Corporation, P.O. 
    Box 1771, Long Beach, CA 90801-1771, Attention: Business Unit 
    Manager, Technical Administrative Support, Dept. L51, M.C. 2-98. 
    Copies may be inspected at the FAA, Transport Airplane Directorate, 
    1601 Lind Avenue SW., Renton, Washington; or at the FAA, Los Angeles 
    ACO, 3229 E. Spring Street, Long Beach, California; or at the Office 
    of the Federal Register, 800 North Capitol Street NW., suite 700, 
    Washington, DC.
        (e) This amendment becomes effective on May 23, 1994.
    
        Issued in Renton, Washington, on March 18, 1994.
    John J. Hickey,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 94-6911 Filed 4-20-94; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
5/23/1994
Published:
04/21/1994
Department:
Transportation Department
Entry Type:
Uncategorized Document
Action:
Final rule.
Document Number:
94-6911
Dates:
Effective May 23, 1994.
Pages:
0-0 (1 pages)
Docket Numbers:
Federal Register: April 21, 1994, Docket No. 93-NM-154-AD, Amendment 39-8860, AD 94-07-02
CFR: (1)
14 CFR 39.13