94-10168. Design Standards for Airplane Jacking and Tie-Down Provisions  

  • [Federal Register Volume 59, Number 81 (Thursday, April 28, 1994)]
    [Unknown Section]
    [Page ]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 94-10168]
    
    
    [Federal Register: April 28, 1994]
    
    
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    Part VII
    
    
    
    
    
    Department of Transportation
    
    
    
    
    
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    Federal Aviation Administration
    
    
    
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    14 CFR Part 25
    
    
    
    Design Standards for Airplane Jacking and Tie-Down Provision; Final 
    Rule
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 25
    
    [Docket No. 26129; Amdt. No. 25-81]
    RIN 2120-AD38
    
    
    Design Standards for Airplane Jacking and Tie-Down Provisions
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment to the airworthiness standards for transport 
    category airplanes adds a new design standard for airplane jacking and 
    tie-down provisions. This amendment is needed to provide manufacturers 
    with design standards for jacking conditions and is intended to protect 
    primary airplane structure during jacking operations and from gusty 
    wind conditions while tied down.
    
    EFFECTIVE DATE: May 31, 1994.
    
    FOR FURTHER INFORMATION CONTACT:
    Iven Connally, FAA, Airframe and Propulsion Branch (ANM-112), Transport 
    Airplane Directorate, Aircraft Certification Service, 1601 Lind Avenue 
    SW, Renton, WA 98055-4056; telephone (206) 227-2120.
    
    SUPPLEMENTARY INFORMATION: 
    
    Background
    
        This amendment is based on Notice of Proposed Rulemaking (NPRM) 90-
    3, which was published in the Federal Register on February 9, 1990 (55 
    FR 4790). The notice was predicated on a need to protect primary 
    airplane structure from damage during jacking operations and during 
    gusty wind conditions.
        Airplane jacking is achieved by either lifting on the airframe or 
    on the landing gear. In some instances, the airplane has either slipped 
    off the jacks or been blown off during gusty wind conditions. Also, 
    some transport category airplanes have tie-down provisions to restrain 
    the airplane during high wind conditions. Damage to primary structure 
    could result if the tie-down provisions were not designed to withstand 
    likely wind gusts.
        Most manufacturers of transport category airplanes provide 
    information and instructions concerning jacking operations in addition 
    to providing appropriate jacking points on the airplane. However, 
    currently there is no requirement in the airworthiness standards for 
    transport category airplane designs to account for jacking or tie-down 
    loads. In the absence of specific standards, some manufacturers have 
    used jacking and tie-down criteria contained in military specifications 
    to design the airframe and landing gear of commercial transport 
    category airplanes. Others, primarily the manufacturers of smaller 
    transport category airplanes, have requested design criteria for 
    jacking and tie-down loads.
        While the FAA is not aware of any existing airplanes that are 
    inadequately designed with respect to jacking and tie-down provisions, 
    it is conceivable that an airplane with inadequately designed jacking 
    and tie-down provisions may be certificated in the absence of specific 
    regulatory requirements. Structural damage at the jacking or tie-down 
    points could pose an immediate hazard while the airplane is on the 
    ground. Even if an airplane does not fall off the jacks, there is the 
    possibility that damage to primary structure could occur from the 
    static loads applied at inadequately designed jacking points. In 
    addition, there is a danger that the damage could remain undetected and 
    lead to a catastrophic structural failure during a subsequent flight. 
    Undetected damage from inadequately designed tie-down provisions poses 
    a similar hazard.
        These concerns resulted in Notice 90-3 in which the FAA proposed to 
    require transport category airplanes to have suitable provisions for 
    jacking. In essence, standards consistent with current industry 
    practice were proposed to provide protection of primary airplane 
    structure from loads imposed during probable jacking conditions. As 
    there is no requirement for tie-down provisions, the FAA also proposed 
    to adopt standards to provide protection of primary airplane structure 
    in the event such provisions are provided. This standard is also 
    consistent with current industry practice.
        Interested persons have been given an opportunity to participate in 
    this rulemaking and due consideration has been given to all matters 
    presented. Comments received in response to Notice 90-3 are discussed 
    below.
    
    Discussion of Comments
    
        The proposed standards are based on established military and 
    commercial airplane standards and on current industry practice and 
    therefore received general support from all commenters.
        The European Joint Aviation Authorities (JAA) suggest the 
    requirements of JAR 25.519 (Joint Airworthiness Requirements) be 
    adopted as Sec. 25.519 of the Federal Aviation Regulations (FAR), 
    offering as justification the favorable service history associated with 
    the JAR.
        The JAR standards differ from the proposals in Notice 90-3 in that 
    the load factors used in establishing the vertical and horizontal 
    jacking forces are slightly less. The wind force used to establish the 
    tie-down loads is also slightly less. Although the JAR standard is less 
    conservative than the proposed FAR standard, there is sufficient 
    satisfactory service experience based on the requirements of JAR 25.519 
    to justify its adoption as the basis for the FAR standard. 
    Additionally, some clarifying changes from the current JAR standard are 
    made in order to define clearly the structures to which the jacking 
    load factors apply. The word ``surrounding'' is changed to ``local'' to 
    differentiate between local structure and the entire airplane 
    structure. Also, since the maximum design weight, in this case, is the 
    maximum ramp weight, the rule is revised to avoid any confusion over 
    the weight to use in analyzing the support structure. These minor 
    changes in the final rule will more fully harmonize the FAR and JAR 
    requirements. The JAA also suggests that the introduction of jacking 
    requirements in Sec. 25.513 of the FAR, which corresponds with 
    requirements in JAR 25.519, could cause confusion. The FAA agrees, and 
    for consistency with the JAR, the jacking requirement has been moved 
    from proposed Sec. 25.513 of the FAR to Sec. 25.519.
        One commenter recommends that consideration be given to 
    incorporating a design requirement to improve the airplane's ability to 
    maintain contact with the jack head. The FAA has determined that the 
    high side load requirements for the jack fittings achieves this 
    objective and should provide ample protection against an airplane 
    slipping off the jacks.
        One commenter recommends the development of standards requiring the 
    use of jacks when working on aircraft with known landing gear problems. 
    The commenter cites an instance in which an airplane that had made a 
    gear up landing was parked with the gear down in an unrepaired 
    condition. Two pilots, while inspecting the airplane for damage, were 
    crushed when the gear collapsed. The FAA considers the concern 
    expressed by the commenter to relate to maintenance or salvage 
    procedures. Since such procedures are not the subject of certification 
    requirements, they are beyond the scope of the notice.
        One operator suggests that the regulation include a requirement for 
    the manufacturer to provide specific jacking requirements in the 
    Structural Repair Manual and the Maintenance Manual, and that these 
    requirements include specific loads at each jack pad for various empty 
    weights and center of gravity locations. The manufacturers generally do 
    provide jacking instructions, including jack pad load limits, in the 
    maintenance and structural repair manuals which are approved as part of 
    the overall maintenance program. While the FAA does not consider it 
    necessary to mandate where the manufacturer places this information, 
    the final rule has been revised to require that load limit information 
    must be provided.
    
    Regulatory Evaluation
    
        This section summarizes the full regulatory evaluation prepared by 
    the FAA that provides more detailed estimates of the economic 
    consequences of this regulatory action. This summary and the full 
    evaluation quantify, to the extent practicable, estimated costs to the 
    private sector, consumers, Federal, State and local governments, as 
    well as anticipated benefits.
        Proposed changes to Federal regulations must undergo several 
    economic analyses. First, Executive Order 12866 directs that each 
    Federal agency shall propose or adopt a regulation only upon a reasoned 
    determination that the benefits of the intended regulation justify its 
    costs. Second, the Regulatory Flexibility Act of 1980 requires agencies 
    to analyze the economic effect of regulatory changes on small entities. 
    Third, the Office of Management and Budget directs agencies to assess 
    the effects of regulatory changes on international trade. In conducting 
    these analyses, the FAA has determined that this rule: (1) Will 
    generate benefits that justify its costs and is not a ``significant 
    regulatory action'' as defined in the Executive Order, (2) is not 
    significant as defined in Department of Transportation Regulatory 
    Policies and Procedures; (3) will not have a significant impact on a 
    substantial number of small entities; and (4) will not constitute a 
    barrier to international trade. These analyses, available in the 
    docket, are summarized below.
    
    Benefits
    
        The FAA is unaware of any existing airplanes that are inadequately 
    designed with respect to jacking or tie-down provisions. In the absence 
    of specific regulatory standards, it is possible that an airplane with 
    inadequate design standards for jacking and tie-down could be 
    certificated. Structural damage at the jacking or tie-down points of an 
    inadequately designed airplane could pose a hazard while the airplane 
    is on the ground. More importantly, structural damage at jacking or 
    tie-down points could remain undetected and lead to catastrophic 
    structural failure during a subsequent flight. Transport category 
    airplanes particularly larger airplanes, seldom need to be tied down 
    for protection from high winds. Nevertheless, reliance on inadequately 
    designed tie-down provisions could also damage primary structure.
        The FAA is unable to document specific instances where the 
    standards of this rule would have prevented damage to the primary 
    structure of transport category airplanes, primarily because it is 
    assumed that existing airplanes are properly designed with respect to 
    jacking and tie-down provisions. However, the FAA considers that the 
    potential risk of jacking and tie-down accidents will be reduced for 
    future airplane designs that might otherwise be built in the absence of 
    the consistent standards of this amendment. Significant but 
    unquantified benefits could result from reducing the risk of such 
    incidents.
    
    Costs
    
        Essentially all manufacturers of transport category airplanes 
    currently provide appropriate jacking points and jacking instructions 
    for their airplanes. In the absence of regulatory standards for jacking 
    and tie-down provisions on transport category airplanes, some 
    manufacturers have used the jacking and tie-down criteria of military 
    specifications for designing the airframes and landing gears of 
    commercial transport category airplanes. Others, primarily the 
    manufacturers of smaller transport category airplanes, have requested 
    design criteria for jacking and tie-down loads.
        The FAA is not aware of any manufacturers who have not used either 
    military specifications or other comparable criteria for designing the 
    airframe and landing gear. Since all large airplanes must be jacked 
    periodically, reasonable and prudent manufacturers have had little 
    choice but to follow this course. Because this rule adopts standards 
    that are consistent with both current and expected industry practice, 
    it is not expected to result in any significant compliance costs.
    
    Comparison of Costs and Benefits
    
        The FAA is unaware of any existing airplanes that are inadequately 
    designed with respect to jacking or tie-down provisions. Since this 
    rule adopts the standards that industry has largely followed, and would 
    most likely continue to follow, in the absence of this rule, no 
    significant costs or benefits are expected.
        In the absence of specific regulatory standards, it is possible 
    that an inadequately designed airplane could be certificated. In such a 
    case, the benefits of reducing the potential risk of jacking and tie-
    down accidents would significantly exceed any incremental costs of 
    compliance. As such, the FAA considers this rule to be cost-beneficial.
    
    Regulatory Flexibility Determination
    
        The Regulatory Flexibility Act of 1980 (RFA) was enacted by 
    Congress to ensure that small entities are not unnecessarily and 
    disproportionately burdened by government regulations. The RFA requires 
    government agencies to review rules which may have ``a significant 
    economic impact on a substantial number of small entities.''
        FAA Order 2100.14A, Regulatory Flexibility Criteria and Guidance, 
    establishes threshold cost values and small entity size standards for 
    complying with RFA review requirements in FAA rulemaking actions. This 
    rule will directly affect transport category airplane manufacturers 
    that certify their airplanes under part 25. The size standard for 
    manufacturers of airplanes is 75 employees of fewer. Since no transport 
    category airplane manufacturer meets the standard, this rule will not 
    have a significant economic impact on a substantial number of small 
    entities.
    
    International Trade Impact Assessment
    
        This rule is not expected to have an adverse impact either on the 
    trade opportunities of U.S. manufacturers of transport category 
    airplanes doing business abroad or on foreign airplane manufacturers 
    doing business in the United States. Since the certification rules are 
    applicable to both foreign and domestic manufacturers selling airplanes 
    in the United States, there will be no competitive trade advantage to 
    either.
    
    Federalism Implications
    
        The regulation adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    regulation will not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
    
    Conclusion
    
        Because the regulation adopted herein is not expected to result in 
    significant costs, the FAA has determined that this final rule is not a 
    significant regulatory action as defined in Executive Order 12866. For 
    the same reason and because this is an issue that has not prompted a 
    great deal of public concern, this final rule is not considered to be 
    significant as defined in Department of Transportation Regulatory 
    Policies and Procedures (44 FR 11034, February 26, 1979). In addition, 
    since there are no small entities affected by this rulemaking, it is 
    certified, under the criteria of the Regulatory Flexibility Act, that 
    this final rule will not have a significant economic impact, positive 
    or negative, on a substantial number of small entities. A copy of the 
    regulatory evaluation prepared for this final rule may be examined in 
    the public docket or obtained from the person identified under the 
    caption, for further information contact.
    
    List of Subjects in 14 CFR Part 25
    
        Aircraft, Aviation safety, Federal Aviation Administration, 
    Reporting and recordkeeping requirements.
    
    Adoption of the Amendment
    
        Accordingly, 14 CFR part 25 of the Federal Aviation Regulations 
    (FAR) is amended as follows:
    
    PART 25--AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES
    
        1. The authority citation for part 25 continues to read as follows:
    
        Authority: 49 U.S.C. app. 1344, 1354(a), 1355, 1421, 1423, 1424, 
    1425, 1428, 1429, 1430; 49 U.S.C. 106(g); and 49 CFR 1.47(a).
    
        2. A new Sec. 25.519 is added under the undesignated center heading 
    ``Ground Loads'' to read as follows:
    
    
    Sec. 25.519  Jacking and tie-down provisions.
    
        (a) General. The airplane must be designed to withstand the limit 
    load conditions resulting from the static ground load conditions of 
    paragraph (b) of this section and, if applicable, paragraph (c) of this 
    section at the most critical combinations of airplane weight and center 
    of gravity. The maximum allowable load at each jack pad must be 
    specified.
        (b) Jacking. The airplane must have provisions for jacking and must 
    withstand the following limit loads when the airplane is supported on 
    jacks--
        (1) For jacking by the landing gear at the maximum ramp weight of 
    the airplane, the airplane structure must be designed for a vertical 
    load of 1.33 times the vertical static reaction at each jacking point 
    acting singly and in combination with a horizontal load of 0.33 times 
    the vertical static reaction applied in any direction.
        (2) For jacking by other airplane structure at maximum approved 
    jacking weight:
        (i) The airplane structure must be designed for a vertical load of 
    1.33 times the vertical reaction at each jacking point acting singly 
    and in combination with a horizontal load of 0.33 times the vertical 
    static reaction applied in any direction.
        (ii) The jacking pads and local structure must be designed for a 
    vertical load of 2.0 times the vertical static reaction at each jacking 
    point, acting singly and in combination with a horizontal load of 0.33 
    times the vertical static reaction applied in any direction.
        (c) Tie-down. If tie-down points are provided, the main tie-down 
    points and local structure must withstand the limit loads resulting 
    from a 65-knot horizontal wind from any direction.
    
        Issued in Washington, DC, on April 13, 1994.
    David R. Hinson,
    Administrator.
    [FR Doc. 94-10168 Filed 4-26-94; 8:45 am]
    BILLING CODE 4910-13-M
    
    
    

Document Information

Published:
04/28/1994
Department:
Federal Aviation Administration
Entry Type:
Uncategorized Document
Action:
Final rule.
Document Number:
94-10168
Dates:
May 31, 1994.
Pages:
0-0 (None pages)
Docket Numbers:
Federal Register: April 28, 1994, Docket No. 26129, Amdt. No. 25-81
RINs:
2120-AD38
CFR: (1)
14 CFR 25.519