95-11354. Airworthiness Directives; Boeing Model 737-300, -400, and -500 Series Airplanes  

  • [Federal Register Volume 60, Number 92 (Friday, May 12, 1995)]
    [Rules and Regulations]
    [Pages 25606-25608]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 95-11354]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 94-NM-198-AD; Amendment 39-9222; AD 95-10-05]
    
    
    Airworthiness Directives; Boeing Model 737-300, -400, and -500 
    Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to certain Boeing Model 737-300, -400, and -500 series 
    airplanes, that requires replacement of the horizontal stabilizer trim 
    electric actuator. This amendment is prompted by reports of a binding 
    condition in the clutch disk in the horizontal stabilizer trim electric 
    actuator. The actions specified by this AD are intended to prevent 
    reduced controllability of the airplane due to binding of a clutch disk 
    in the horizontal stabilizer trim electric actuator.
    
    DATES: Effective June 12, 1995.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of June 12, 1995.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, 
    Washington 98124-2207. This information may be examined at the Federal 
    Aviation Administration (FAA), Transport Airplane Directorate, Rules 
    Docket, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of 
    the Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Kenneth W. Frey, Aerospace Engineer, 
    Systems and Equipment Branch, ANM- [[Page 25607]] 132S, FAA, Transport 
    Airplane Directorate, Seattle Aircraft Certification Office, 1601 Lind 
    Avenue, SW., Renton, Washington 98055-4056; telephone (206) 227-2673; 
    fax (206) 227-1181.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) to include an airworthiness 
    directive (AD) that is applicable to certain Boeing Model 737-300, -
    400, and -500 series airplanes was published in the Federal Register on 
    November 22, 1994 (59 FR 60095). That action proposed to require 
    replacement of the horizontal stabilizer trim electric actuator.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Due consideration has been given to 
    the comments received.
        One commenter requests that the proposed compliance time of 12 
    months for replacement of the actuator be extended to 18 months. The 
    commenter states that timely accomplishment of the replacement is 
    dependent upon the ability of BFGoodrich to quickly rework and return a 
    fixed number of rotable actuator units. BFGoodrich has indicated that 
    ``loaner units'' are not available, and that the initial retrofit/
    production units of the newer configuration will not be available to 
    affected operators in time to allow replacement within the proposed 
    compliance interval. Consequently, retrofit cannot be easily 
    accelerated unless more rotable units are made available.
        The FAA does not concur with the commenter's request to extend the 
    compliance time for replacement. The FAA has been advised by Boeing 
    that 75 loaner units have been made available to operators since the 
    end of March 1995. These units are being manufactured to support the 
    compliance time of this AD. (Boeing has advised that operators should 
    contact Boeing Customer Service to arrange for delivery of loaner 
    units.) In addition, the FAA has been advised that some operators have 
    several spare units in-house which can be used as rotable units during 
    the compliance period for the modification. In consideration of these 
    factors, the FAA has determined that an extension of the compliance 
    time is not warranted.
        Two commenters request that the compliance time of proposed 
    paragraph (b) be revised to allow installation of the unmodified 
    actuators (having part number 10-62033-3) for a longer period of time 
    after the effective date of the final rule. One of these commenters 
    states that the inability to obtain spare units will be most severe in 
    the early stages of the proposed retrofit; without more time to provide 
    for spare modified units in the fleet, there is a high likelihood that 
    airplanes could be grounded due to lack of airworthy parts. The other 
    commenter states that the current operational procedures provide 
    background information on stabilizer trim coasting, and that the 
    current runaway stabilizer procedures in the Abnormal Procedures 
    section of the Airplane Flight Manual effectively inhibit and limit an 
    out-of-trim condition. In light of this, the commenter considers that 
    the safety of flight would not be compromised by extending the 
    compliance period by an additional 6 months.
        The FAA concurs with the commenters' request. Although, as 
    explained above, the FAA is confident that enough modified units will 
    be available to all affected operators for replacement within the 12-
    month compliance time, there is a possibility that a modified unit may 
    not be available, for example, in a situation where replacement is 
    necessary and the airplane is in a remote location. For this reason, 
    and the fact that adequate operational procedures are currently 
    available to address potential out-of-trim conditions, the FAA 
    considers that allowing unmodified units to be installed for a period 
    up to 6 months after the effective date of the rule will not adversely 
    affect safety. Such an extension also will ensure that no affected 
    airplane will be grounded unnecessarily due to the unavailability of 
    required parts. Accordingly, paragraph (b) of the final rule has been 
    revised to allow installation of unmodified parts for 6 months after 
    the effective date.
        One commenter requests that issuance of the final rule be delayed 
    until a new electric motor assembly and accompanying service document 
    is developed and available from the airframe manufacturer. This 
    commenter states that the planned new assembly will do the tasks of the 
    autopilot stabilizer trim servo and the stabilizer trim electric 
    actuator; the motor does not incorporate directional clutches.
        The FAA does not concur with the commenter's request to delay the 
    rule. Delaying this action until after the release of the 
    manufacturer's planned modification and service document is 
    unwarranted, since parts are available at this time to address the 
    unsafe condition within the compliance interval. However, the FAA may 
    consider additional rulemaking once the new modification is developed, 
    approved, and available.
        After careful review of the available data, including the comments 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule with the changes previously 
    described. The FAA has determined that these changes will neither 
    increase the economic burden on any operator nor increase the scope of 
    the AD.
        There are approximately 1,448 Model 737-300, -400, and -500 series 
    airplanes of the affected design in the worldwide fleet. The FAA 
    estimates that 590 airplanes of U.S. registry will be affected by this 
    proposed AD. Accomplishment of the required replacement of the 
    stabilizer trim actuator will take approximately 4 work hours per 
    airplane, at an average labor rate of $60 per work hour. The cost of 
    required parts is approximately $600 per airplane. Based on these 
    figures, the total cost impact of the AD on U.S. operators is estimated 
    to be $495,600, or $840 per airplane.
        The total cost impact figure discussed above is based on 
    assumptions that no operator has yet accomplished any of the 
    requirements of this AD action, and that no operator would accomplish 
    those actions in the future if this AD were not adopted.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety. [[Page 25608]] 
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 
    106(g); and 14 CFR 11.89.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    95-10-05  Boeing: Amendment 39-9222. Docket 94-NM-198-AD.
    
        Applicability: Model 737-300, -400, and -500 series airplanes; 
    as listed in Boeing Alert Service Bulletin 737-27A1191, Revision 1, 
    dated November 3, 1994; certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must use the authority 
    provided in paragraph (c) to request approval from the FAA. This 
    approval may address either no action, if the current configuration 
    eliminates the unsafe condition; or different actions necessary to 
    address the unsafe condition described in this AD. Such a request 
    should include an assessment of the effect of the changed 
    configuration on the unsafe condition addressed by this AD. In no 
    case does the presence of any modification, alteration, or repair 
    remove any airplane from the applicability of this AD.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent reduced controllability of the airplane, accomplish 
    the following:
        (a) Within 12 months after the effective date of this AD, 
    replace the horizontal stabilizer trim electric actuator having part 
    number 10-62033-3 with one that has been modified and re-identified 
    as P/N 10-62033-4, in accordance with Boeing Alert Service Bulletin 
    737-27A1191, Revision 1, dated November 3, 1994.
        (b) As of a date 6 months after the effective date of this AD, 
    no person shall install a horizontal stabilizer trim electric 
    actuator having part number 10-62033-3 on any airplane.
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Seattle ACO.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (d) Special flight permits may be issued in accordance with 
    Secs. 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 
    21.197 and 21.199) to operate the airplane to a location where the 
    requirements of this AD can be accomplished.
        (e) The replacement shall be done in accordance with Boeing 
    Alert Service Bulletin 737-27A1191, Revision 1, dated November 3, 
    1994. This incorporation by reference was approved by the Director 
    of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR 
    part 51. Copies may be obtained from Boeing Commercial Airplane 
    Group, P.O. Box 3707, Seattle, Washington 98124-2207. Copies may be 
    inspected at the FAA, Transport Airplane Directorate, 1601 Lind 
    Avenue, SW., Renton, Washington; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
        (f) This amendment becomes effective on June 12, 1995.
    
        Issued in Renton, Washington, on May 3, 1995.
    James V. Devany,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 95-11354 Filed 5-11-95; 8:45 am]
    BILLING CODE 4910-13-U
    
    

Document Information

Effective Date:
6/12/1995
Published:
05/12/1995
Department:
Transportation Department
Entry Type:
Rule
Action:
Final rule.
Document Number:
95-11354
Dates:
Effective June 12, 1995.
Pages:
25606-25608 (3 pages)
Docket Numbers:
Docket No. 94-NM-198-AD, Amendment 39-9222, AD 95-10-05
PDF File:
95-11354.pdf
CFR: (1)
14 CFR 39.13