97-10788. Airworthiness Directives; McDonnell Douglas Model MD-11 Series Airplanes  

  • [Federal Register Volume 62, Number 85 (Friday, May 2, 1997)]
    [Rules and Regulations]
    [Pages 24019-24021]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 97-10788]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 96-NM-278-AD; Amendment 39-10003; AD 97-09-07]
    RIN 2120-AA64
    
    
    Airworthiness Directives; McDonnell Douglas Model MD-11 Series 
    Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment supersedes an existing airworthiness directive 
    (AD), applicable to certain McDonnell Douglas Model MD-11 series 
    airplanes, that currently requires inspections to detect damage of the 
    support brackets and clamps of the transfer pipe of the tail tank, and 
    of the transfer pipe assembly; and replacement of damaged parts, or 
    installation of a doubler, if necessary. This amendment adds a 
    requirement to install a fuel transfer pipe of the tail tank, and to 
    install support brackets and clamps of the fuel feed pipe of engine No. 
    2, which constitutes terminating action for the repetitive inspections. 
    This amendment also requires, for certain airplanes, removal of a 
    temporary protective doubler installed on the fuel pipe assembly. This 
    amendment is prompted by reports of cracking of the support brackets in 
    the refuel and fuel transfer lines of the tail fuel tank and damage to 
    the nylon clamps and transfer pipe assembly. The actions specified by 
    this AD are intended to prevent such cracking and damage, which could 
    result in further damage to the transfer pipe assembly and possible 
    fuel leakage.
    
    DATES: Effective June 6, 1997.
        The incorporation by reference of McDonnell Douglas Alert Service 
    Bulletin MD11-28A083, dated March 13, 1996, as listed in the 
    regulations, was approved previously by the Director of the Federal 
    Register as of May 24, 1996 (61 FR 21066, May 9, 1996).
        The incorporation by reference of certain other publications listed 
    in the regulations is approved by the Director of the Federal Register 
    as of June 6, 1997.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from McDonnell Douglas Corporation, 3855 Lakewood Boulevard, 
    Long Beach, California 90846, Attention: Technical Publications 
    Business Administration, Department C1-L51 (2-60). This information may 
    be examined at the Federal Aviation Administration (FAA), Transport 
    Airplane Directorate, Rules Docket, 1601 Lind Avenue, SW., Renton, 
    Washington; or at the FAA, Transport Airplane Directorate, Los Angeles 
    Aircraft Certification Office, 3960 Paramount Boulevard, Lakewood, 
    California; or at the Office of the Federal Register, 800 North Capitol 
    Street, NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Raymond Vakili, Aerospace Engineer, 
    Propulsion Branch, ANM-140L, FAA, Los Angeles Aircraft Certification 
    Office, 3960 Paramount Boulevard, Lakewood, California 90712; telephone 
    (310) 627-5262; fax (310) 627-5210.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) by superseding AD 96-10-07, 
    amendment 39-9612 (61 FR 21066, May 9, 1996), which is applicable to 
    certain McDonnell Douglas Model MD-11 series airplanes, was published 
    in the Federal Register on February 18, 1997 (62 FR 7180). The action 
    proposed to supersede AD 96-10-07 to continue to require visual 
    inspections to detect cracking, bending, or stress of the support 
    brackets and damage to the nylon clamps of the transfer pipe of the 
    tail tank. It also proposed to continue to require repetitive 
    inspections to detect damage of the support brackets and clamps.
        However, for certain airplanes, this AD adds a requirement to 
    remove certain clamps and the temporary protective doubler on the fuel 
    pipe assembly. It also requires installation of a fuel transfer pipe of 
    the tail tank, and installation of support brackets and pipe clamps of 
    the fuel feed pipe on engine No. 2, which constitutes terminating 
    action for the repetitive inspections.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Due consideration has been given to 
    the two comments received.
        Both commenters support the proposed rule.
    
    Conclusion
    
        After careful review of the available data, including the comments 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule as proposed.
    
    Cost Impact
    
        There are approximately 145 Model MD-11 series airplanes of the 
    affected design in the worldwide fleet. The FAA estimates that 40 
    airplanes of U.S. registry will be affected by this proposed AD.
        The actions that are currently required by AD 96-10-07 take 
    approximately 2 work hours per airplane to accomplish, at an average 
    labor rate of $60 per work hour. Based on these figures, the cost 
    impact of the currently required actions on U.S. operators is estimated 
    to be $4,800, or $120 per airplane, per inspection cycle.
        The new actions that are required by this new AD will take 
    approximately 6 work hours per airplane to accomplish, at an average 
    labor rate of $60 per work hour. Required parts will cost approximately 
    $691 per airplane. Based on these figures, the cost impact of the new 
    requirements of this AD on U.S. operators is estimated to be $42,040, 
    or $1,051 per airplane.
        The cost impact figures discussed above are based on assumptions 
    that no operator has yet accomplished any of the requirements of this 
    AD action, and that no operator would accomplish those actions in the 
    future if this AD were not adopted.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3)
    
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    will not have a significant economic impact, positive or negative, on a 
    substantial number of small entities under the criteria of the 
    Regulatory Flexibility Act. A final evaluation has been prepared for 
    this action and it is contained in the Rules Docket. A copy of it may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing amendment 39-9612 (61 FR 
    21066, May 9, 1996), and by adding a new airworthiness directive (AD), 
    amendment 39-10003, to read as follows:
    
    97-09-07  McDonnell Douglas: Amendment 39-10003. Docket 96-NM-278-
    AD. Supersedes AD 96-10-07, Amendment 39-9612.
    
        Applicability: Model MD-11 series airplanes; as listed in 
    McDonnell Douglas Service Bulletin MD11-28-089, dated October 24, 
    1996; certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    otherwise modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (c)(1) 
    of this AD. The request should include an assessment of the effect 
    of the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent cracking of the support brackets in the refuel and 
    fuel transfer lines of the tail fuel tank and damage to the nylon 
    clamps and transfer pipe assembly, which, if not corrected, could 
    result in further damage to the transfer pipe assembly and possible 
    fuel leakage, accomplish the following:
    
    Restatement of Requirements of AD 96-10-07
    
        (a) For Group 1 airplanes listed in McDonnell Douglas Alert 
    Service Bulletin MD11-28A083, dated March 13, 1996: Within 90 days 
    after May 24, 1996 (the effective date of AD 96-10-07, amendment 39-
    9612), accomplish the requirements of paragraphs (a)(1) and (a)(2) 
    of this AD in accordance with Paragraph 3. of the Accomplishment 
    Instructions of McDonnell Douglas Alert Service Bulletin MD11-
    28A083, dated March 13, 1996, or McDonnell Douglas Alert Service 
    Bulletin MD11-28A083, Revision 01, dated May 29, 1996.
        (1) Perform a visual inspection for cracking, bending, or stress 
    of the support brackets and damage to the nylon clamps of the 
    transfer pipe of the tail tank, in accordance with the alert service 
    bulletin. If any damaged bracket or clamp is detected, prior to 
    further flight, replace it with a serviceable part in accordance 
    with the alert service bulletin.
        (2) Perform a visual inspection for chafing and/or denting of 
    the transfer pipe assembly of the tail tank, in accordance with the 
    alert service bulletin.
        (i) Condition 1. If no damage to the fuel pipe assembly is 
    detected, accomplish the requirements of either paragraph 
    (a)(2)(i)(A) or (a)(2)(i)(B) of this AD at the times specified in 
    that paragraph.
        (A) Condition 1, Option 1. Thereafter, repeat the visual 
    inspections required by paragraph (a) of this AD at intervals not to 
    exceed 600 flight hours; or
        (B) Condition 1, Option 2. Install a temporary doubler on the 
    fuel pipe assembly in accordance with the alert service bulletin 
    and, thereafter, repeat the visual inspections required by paragraph 
    (a) of this AD at intervals not to exceed 15 months.
        (ii) Condition 2. If damage is found that is within the limits 
    specified by the alert service bulletin, prior to further flight, 
    install a temporary doubler on the fuel pipe assembly. Thereafter, 
    repeat the visual inspections required by paragraph (a) of this AD 
    at intervals not to exceed 15 months.
        (iii) Condition 3. If damage is found that is outside the limits 
    specified by the alert service bulletin, prior to further flight, 
    replace the fuel pipe assembly with a new or serviceable assembly; 
    and accomplish the requirements of either paragraph (a)(2)(iii)(A) 
    or (a)(2)(iii)(B) of this AD at the time specified in that 
    paragraph.
        (A) Condition 3, Option 1. Thereafter, repeat the visual 
    inspections required by paragraph (a) of this AD at intervals not to 
    exceed 600 flight hours; or
        (B) Condition 3, Option 2. Install a temporary doubler on the 
    fuel pipe assembly; and repeat the visual inspections required by 
    paragraph (a) of this AD, thereafter, at intervals not to exceed 15 
    months. (Replacement of the fuel pipe assembly with a serviceable 
    pipe assembly that has been repaired by welding a doubler in the 
    area of potential damage, does not require the installation of a 
    temporary doubler.)
    
    New Requirements of This AD
    
        (b) Within 24 months after the effective date of this AD, 
    accomplish the requirements of paragraphs (b)(1) and (b)(2) of this 
    AD, as applicable.
        (1) For airplanes on which the temporary protective doubler has 
    been installed on the fuel pipe assembly in accordance with 
    McDonnell Douglas Alert Service Bulletin MD11-28A083, dated March 
    13, 1996: Remove the clamps and the temporary protective doubler 
    installed on the fuel transfer pipe, in accordance with McDonnell 
    Douglas Service Bulletin MD11-28-089, dated October 24, 1996. Prior 
    to further flight following accomplishment of the removal, 
    accomplish the requirements of paragraph (a)(2) of this AD.
        (2) For all airplanes: Install the fuel transfer pipe of the 
    tail tank and support brackets and clamps of the fuel feed pipe of 
    engine No. 2, in accordance with McDonnell Douglas Service Bulletin 
    MD11-28-089, dated October 24, 1996. Accomplishment of this 
    installation constitutes terminating action for the requirements of 
    this AD.
        (c)(1) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Los Angeles Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Los Angeles ACO.
        (2) Alternative methods of compliance that concern the use of an 
    alternate material in lieu of the specified temporary doubler, which 
    were approved previously in accordance with AD 96-10-07, amendment 
    39-9612, are not considered to be approved as alternative methods of 
    compliance with this AD.
        (d) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Los Angeles Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Los Angeles ACO.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Los Angeles ACO.
    
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (f) Certain actions shall be done in accordance with McDonnell 
    Douglas Alert Service Bulletin MD11-28A083, dated March 13, 1996, or 
    McDonnell Douglas Alert Service Bulletin MD11-28A083, Revision 01, 
    dated May 29, 1996. Certain other actions shall be done in 
    accordance with McDonnell Douglas Service Bulletin MD11-28-089, 
    dated October 24, 1996. The incorporation by
    
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    reference of McDonnell Douglas Alert Service Bulletin MD11-28A083, 
    dated March 13, 1996, was approved previously by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51 as of May 24, 1996 (61 FR 21066, May 9, 1996). The incorporation 
    by reference of the remainder of the service documents listed above 
    is approved by the Director of the Federal Register in accordance 
    with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from 
    McDonnell Douglas Corporation, 3855 Lakewood Boulevard, Long Beach, 
    California 90846, Attention: Technical Publications Business 
    Administration, Department C1-L51 (2-60). Copies may be inspected at 
    the FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., 
    Renton, Washington; or at the FAA, Transport Airplane Directorate, 
    Los Angeles Aircraft Certification Office, 3960 Paramount Boulevard, 
    Lakewood, California; or at the Office of the Federal Register, 800 
    North Capitol Street, NW., suite 700, Washington, DC.
        (g) This amendment becomes effective on June 6, 1997.
    
        Issued in Renton, Washington, on April 21, 1997.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 97-10788 Filed 5-1-97; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
6/6/1997
Published:
05/02/1997
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule.
Document Number:
97-10788
Dates:
Effective June 6, 1997.
Pages:
24019-24021 (3 pages)
Docket Numbers:
Docket No. 96-NM-278-AD, Amendment 39-10003, AD 97-09-07
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
97-10788.pdf
CFR: (1)
14 CFR 39.13