95-11968. Airworthiness Directives; Boeing Model 747 Series Airplanes Equipped with Pratt & Whitney Model JT9D Series Engines (Excluding Model JT9D-70 Engines)  

  • [Federal Register Volume 60, Number 98 (Monday, May 22, 1995)]
    [Rules and Regulations]
    [Pages 27008-27016]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 95-11968]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 94-NM-187-AD; Amendment 39-9233; AD 95-10-16]
    
    
    Airworthiness Directives; Boeing Model 747 Series Airplanes 
    Equipped with Pratt & Whitney Model JT9D Series Engines (Excluding 
    Model JT9D-70 Engines)
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to certain Boeing Model 747 series airplanes, that requires 
    modification of the nacelle strut and wing structure, inspections and 
    checks to detect discrepancies, and correction of discrepancies. This 
    amendment is prompted by the development of a modification of the strut 
    and wing structure that improves the damage tolerance capability and 
    durability of the strut-to-wing attachments, and reduces reliance on 
    inspections of those attachments. The actions specified by this AD are 
    intended to prevent failure of the strut and subsequent loss of the 
    engine.
    
    DATES: Effective June 21, 1995.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of June 21, 1995.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, 
    Washington 98124-2207. This information may be examined at the Federal 
    Aviation Administration (FAA), Transport Airplane Directorate, Rules 
    Docket, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of 
    the Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Tim Backman, Aerospace Engineer, 
    Airframe Branch, ANM-120S, FAA, Transport Airplane Directorate, Seattle 
    Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, 
    Washington 98055-4056; telephone (206) 227-2776; fax (206) 227-1181.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) to include an airworthiness 
    directive (AD) that is applicable to certain Boeing Model 747 series 
    airplanes was published in the Federal Register on December 21, 1994 
    (59 FR 65733). That action proposed to require modification of the 
    nacelle strut and wing structure, inspections and checks to detect 
    discrepancies in the adjacent structure, and correction of 
    discrepancies.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Due consideration has been given to 
    the comments received.
    
    Revision of Descriptive Language
    
        One commenter notes that the description of the unsafe condition 
    that appeared in the Discussion section of the preamble to the notice 
    refers to ``the structural fail-safe capability of the strut-to-wing 
    attachment.'' The commenter states that this description is inaccurate, 
    since it implies that the strut-to-wing attachment is inadequate. The 
    commenter suggests that a more accurate description would be ``damage 
    tolerance capability of the strut-to-wing attachment.'' The FAA 
    acknowledges that the commenter's wording is more accurate. The 
    pertinent wording this preamble to the final rule has been revised to 
    reflect this change. Furthermore, the FAA considers the new structure 
    of the strut as meeting the damage tolerance requirements of amendment 
    45 of section 25.571, ``Damage--tolerance and fatigue evaluation of 
    structure'' of the Federal Aviation Regulations (14 CFR 25.571, 
    amendment 45), which provides an even higher level of safety than 
    simply fail-safe requirements.
        One commenter provides further information to describe the purpose 
    of the proposed modification of the nacelle strut and wing structure. 
    This commenter suggests that the rule should specify that the 
    modification not only significantly improves the load-carrying and 
    durability of the strut-to-wing attachments, but ``reduces the reliance 
    on non-routine inspections,'' as well. The FAA concurs with this 
    suggestion and has revised the Summary section of the preamble to this 
    final rule to include wording relevant to this aspect. -
        One commenter provides clarification of the description in the 
    Explanation of Service Information section of the preamble to the 
    proposal. That section of the preamble described the various 
    terminating actions specified in the service bulletins listed in 
    paragraph I.C., Table 2, Prior or Concurrent Service 
    [[Page 27009]] Bulletins,'' on page 13 of Boeing Alert Service Bulletin 
    747-54A2159, dated November 3, 1994 (which was referenced in the notice 
    as the appropriate source of service information). The commenter notes 
    that it is replacement of the ``diagonal brace strut lower spar 
    fitting'' which is specified as a terminating action in that listing. 
    The notice, however, incompletely described that particular terminating 
    action as the replacement of ``the diagonal brace strut and wing and 
    attachment fittings.'' The FAA acknowledges that the commenter provides 
    a more complete description of that terminating action. However, since 
    the Explanation of Service Information section is not restated in this 
    rule, no change to the final rule is necessary.
    
    Clarification of Note 1 -
    
        One commenter requests that Note 1 of the proposal be clarified 
    since it is too vague to determine exactly when FAA approval of 
    alternative methods of compliance (AMOC) is necessary. The FAA concurs. 
    Although every effort is made to keep the language simple and clear, it 
    is apparent that some additional explanation is necessary to clarify 
    the intent of Note 1. Performance of the requirements of this final 
    rule is ``affected'' if an operator is unable to perform those 
    requirements in the manner described in this AD. For example, if an AD 
    requires a visual inspection in accordance with a certain service 
    bulletin, and the operator cannot perform that inspection because of 
    the placement of a repair doubler over the structure to be inspected, 
    then ``performance of the AD is affected.'' -
        In addition, performance of the requirements is ``affected'' if it 
    is physically possible to perform the requirements, but the results 
    achieved are different from those specified in the AD. For example, if 
    the AD requires a non-destructive test (NDT) inspection in accordance 
    with a certain service bulletin, and the operator is able to move the 
    NDT probe over the specified area in the specified manner, but the 
    results are either meaningless or inaccurate because of a repair 
    doubler placed over that area, then ``performance of the AD is 
    affected.'' -
        While Note 1 itself is not capable of addressing every possible 
    situation, ``affected'' is normally an easy standard to apply: either 
    it is possible to perform the requirements as specified in the AD and 
    achieve the specified results, or it is not possible. Therefore, if the 
    requirements of this AD cannot be performed, then operators must submit 
    a request for an approval of an AMOC from the FAA, in accordance with 
    the provision of paragraph (d) of this final rule. -
        Accomplishment of any modification requirement of an AD, such as 
    the modification of the nacelle strut and wing structure required by 
    this final rule, does not ``affect performance of the AD;'' it is 
    performance of the AD. Every AD includes a provision, with which 
    operators are familiar, that states, ``Compliance required as 
    indicated, unless accomplished previously .'' If an operator performs 
    such a requirement before the AD is issued, the FAA is confident that 
    the operator will recognize that it has already complied with the AD 
    and no further action (including obtaining approval of an AMOC) is 
    required. This is consistent with current law and practice, which Note 
    1 is not intended to change.
    
    Compliance Time for Modification -
    
        One commenter requests that the compliance times of proposed 
    paragraph (a), which requires modification of the nacelle strut and 
    wing structure, be extended by 4 months. The commenter notes that a 4-
    month extension of the compliance times would coincide with the times 
    recommended in the referenced Boeing Alert Service Bulletin 747-54A2159 
    for that modification. Furthermore, the commenter states that the 
    referenced alert service bulletin contains numerous errors, and a 4-
    month extension would allow the manufacturer sufficient time to publish 
    a revision to that alert service bulletin to correct those errors. -
        The FAA does not concur with the commenter's request. In developing 
    an appropriate compliance time for this action, the FAA considered not 
    only the degree of urgency associated with addressing the subject 
    unsafe condition, but the manufacturer's recommendation as to an 
    appropriate compliance time, the availability of required parts, and 
    the practical aspect of installing the required modification within a 
    maximum interval of time allowable for all affected airplanes to 
    continue to operate without compromising safety. Further, the FAA took 
    into account the 3-year and 5-year compliance times recommended by the 
    manufacturer, as well as the number of days required for the rulemaking 
    process; in consideration of these factors, the FAA finds that 32 
    months and 56 months after the effective date of this final rule will 
    fall approximately at the same time for compliance as recommended by 
    the manufacturer. Furthermore, the FAA does not consider that delaying 
    this action until after the release of the manufacturer's planned 
    revision to the alert service bulletin is warranted, since the changes 
    in the revised alert service bulletin are mostly minor and clarifying 
    in nature and do not affect the procedures to accomplish the 
    modification of the nacelle strut and wing structure.
        However, under the provisions of paragraph (d) of the final rule, 
    any operator may submit requests for adjustments to the compliance time 
    along with data demonstrating that such requests will not compromise 
    safety. In evaluating such requests for adjustments to the compliance 
    time, the FAA will closely examine the operator's explanation of why an 
    extension is needed. The FAA will also consider the operator's good 
    faith attempt at complying within the compliance times contained in 
    this final rule, which can be demonstrated by accomplishing the 
    modification on a significant percentage of the airplanes in the 
    operator's fleet prior to submitting a request for adjustments to the 
    compliance times. The FAA will take into consideration the number of 
    airplanes in the operator's fleet on which the modification has been 
    accomplished and the number of unmodified airplanes remaining in the 
    operator's fleet. Additionally, the operator may be asked to submit a 
    schedule for accomplishing the modification on the airplanes remaining 
    in its fleet.
    
    Calculation of Age of Affected Airplanes -
    
        Several commenters request that the age of the airplanes be 
    measured as of the date of issuance of Boeing Alert Service Bulletin 
    747-54A2159, rather than as of the effective date of the AD, as 
    proposed in paragraphs (a)(1) and (a)(2). Some of these commenters 
    state that this change would coincide with the thresholds recommended 
    in that alert service bulletin. One of these commenters notes that this 
    change would move three of the airplanes in its fleet from the 
    applicability provisions of paragraph (a)(2) (which would allow it 32 
    months) to paragraph (a)(1) (which would allow it the maximum amount of 
    time of 56 months) to accomplish the modification of the nacelle strut 
    and wing structure. -
        The FAA concurs. As discussed above, the FAA's intent was to align 
    the compliance times as closely as possible with those recommended by 
    the manufacturer in the referenced alert service bulletin. Therefore, 
    paragraphs (a)(1) and (a)(2) of the final rule have been revised to 
    specify that the age of the airplane is to be measured as of November 
    3, 1994, which is the date of issuance of the alert service bulletin. 
    [[Page 27010]] 
    
    Service Bulletins Listed in Note 2 -
    
        Several commenters request that Note 2, which follows proposed 
    paragraph (a)(2)(i), be revised either to exclude or to add service 
    bulletins to the list of bulletins that describe modifications that 
    must be accomplished in order to gain the maximum time allowable (56 
    months) in which to accomplish the modification of the nacelle strut 
    and wing structure. One of these commenters requests that the list be 
    revised to exclude all Boeing service bulletins, with the exception of 
    the following two: -
        1. Boeing Alert Service Bulletin 747-54A2155, dated September 23, 
    1993, which specifies inspection of the midspar fittings; and -
        2. Boeing Alert Service Bulletin 747-54A2152, Revision 2, dated 
    September 16, 1993, which specifies installation of (third generation 
    fuse pins) upper link diagonal brace and midspar fuse pins [required by 
    AD 93-17-07, amendment 39-8678 (58 FR 45827, August 31, 1993)]. -
        This commenter states that, if the other service bulletins are 
    excluded from the list, safety would not be compromised since various 
    repetitive inspections already are required by numerous other AD's that 
    are intended to ensure the structural integrity of the strut-to-wing 
    attachments and the fail-safe capability of the strut structure. -
        The FAA does not concur. As stated in the preamble to the proposal, 
    one of the purposes of this rulemaking action is to reduce reliance on 
    inspections of the strut-to-wing attachments. The FAA has determined 
    that long term continued operational safety will be better assured by 
    actual modification of the airframe to remove the source of the 
    problem, rather than by repetitive inspections. Long term inspections 
    may not be providing the degree of safety assurance necessary for the 
    transport airplane fleet. This, coupled with a better understanding of 
    the human factors associated with numerous repetitive inspections, has 
    led the FAA to consider placing less emphasis on special procedures and 
    more emphasis on design improvements. The modification requirement of 
    this final rule is in consonance with these considerations.
    
    Modification of Engine Mounts -
    
        Two commenters request that the list of service bulletins be 
    revised to exclude Boeing Alert Service Bulletin 747-71A2269, Revision 
    1, dated July 7, 1994, which describes procedures for modification of 
    the engine mounts. These commenters state that modification of the 
    engine mounts is an entirely separate subject that is not related to 
    the unsafe condition addressed by the proposed rule. One of these 
    commenters believes that modification of the engine mounts is addressed 
    more appropriately in AD 94-10-05. -
        The FAA does not concur. The FAA finds that the unsafe conditions 
    addressed in both AD 94-10-05 [amendment 39-8912 (59 FR 25288, May 16, 
    1994)] and this AD are closely related. AD 94-10-05 requires 
    replacement of the existing nut with a new castellated nut, and 
    references Boeing Alert Service Bulletin 747-71A2269 as the appropriate 
    source of service information. That AD addresses migration of the bolts 
    out of the engine lug joint, which may lead to loss of the engine from 
    the strut. Therefore, the FAA has determined that accomplishing the 
    requirements of AD 94-10-05, prior to accomplishing the requirements of 
    this final rule, reduces reliance on repetitive inspections, and 
    decreases the likelihood of the engine separating from the airplane.
    
    Replacement of Diagonal Braces -
    
        Certain commenters request that the list of service bulletins be 
    revised to exclude Boeing Service Bulletin 747-54-2123, which describes 
    procedures for replacement of the diagonal braces. One of these 
    commenters notes that it has found no significant discrepancies on any 
    of the airplanes in its fleet while performing the inspections of this 
    area that are required by AD 90-20-20. Therefore, this commenter 
    contends that replacement of the diagonal braces prior to 
    accomplishment of the proposed modification of nacelle strut and wing 
    structure is unnecessary if the brace lugs have been modified in 
    accordance with Boeing Service Bulletin 747-54-2126 and the diagonal 
    braces have been inspected in accordance with Boeing Service Bulletin 
    747-54-2123. -
        Further, these commenters contend that temporarily replacing the 
    diagonal braces is cost-prohibitive: one of these commenters estimates 
    the cost at $50,000 per airplane, while the other commenter estimates 
    the cost at $60,000 per airplane. These commenters also point out that 
    these costs are unreasonable, especially in light of the fact that the 
    diagonal braces must be replaced once more as part of the proposed 
    modification of the nacelle strut and wing structure. -
        Additionally, one of these commenters suggests that there is 
    potential for a parts availability problem if all operators choose to 
    replace these diagonal braces. Consequently, these commenters request 
    the removal of Boeing Service Bulletin 747-54-2123 from the list of 
    service bulletins.
        The FAA does not concur. In addressing these particular comments, 
    the FAA points out that there are three types of diagonal braces 
    currently available:
        1. ``Type 1 Braces'' have been addressed previously by two AD's:
    
    --AD 89-07-15, amendment 39-6167 (54 FR 11693, March 22, 1989), 
    references Boeing Service Bulletin 747-54-2126. That AD requires the 
    lugs of Type 1 Braces to ultrasonically inspected every 1,000 flight 
    cycles. That AD was prompted by reports of cracking in the lugs that 
    had initiated at corrosion pits in the lug bores and was propagated by 
    fatigue. Terminating action for those inspections consists of removing 
    bushings, oversizing of the hole to eliminate corrosion, and installing 
    high interference fit bushings. There have been reports of 11 cracked 
    braces found during the inspections required by this AD.
    --AD 90-20-20, amendment 39-6725 (55 FR 37859, September 14, 1990), 
    references Boeing Service Bulletin 747-54-2123. That AD requires Type 1 
    Braces to be either visually inspected every 1,000 flight cycles, or 
    ultrasonically inspected every 3,000 flight cycles; any cracked brace 
    is required to be replaced with either a serviceable Type 1 Brace or a 
    ``Type 2 Brace'' (see below). That AD was prompted by the finding of a 
    completely separated brace in service. Separation was attributed to 
    circumferential cracks initiating from a tool mark in the brace's inner 
    surface. (There also has been one additional report of a crack found, 
    but separation did not occur.) Terminating action for these inspections 
    consists of replacing Type 1 Braces with ``Type 2 Braces.''
    
        2. ``Type 2 Braces'' are not susceptible to the cracking conditions 
    of the brace's inner surface (as was found on the Type 1 Braces) 
    because of their revised internal and external surface finish. 
    Additionally, during production, the lugs associated with these Type 2 
    Braces were modified in accordance with the terminating action 
    specified in AD 89-07-15; with this modification, the ultrasonic 
    inspections required by that AD are not necessary on this type of 
    brace.
        3. ``Type 3 Braces'' are those that are required to be installed as 
    part of the full strut modification program on which this AD is based. 
    These braces are optimal because they have increased 
    [[Page 27011]] strength and are not susceptible to the type of cracking 
    found in Type 1 Braces.
        The FAA points out that this final rule provides operators 32 
    months in which to accomplish the full strut modification if Type 1 
    Braces are currently installed. Likewise, this final rule provides 
    operators 56 months in which to accomplish the full strut modification 
    if Type 2 Braces are currently installed, or if Type 2 Braces are 
    installed within 32 months (and the additional modifications specified 
    in the service bulletins listed in Note 2 are accomplished, as well).
        Optimally, the FAA would prefer that all affected airplanes be 
    modified within 32 months. However, when developing the compliance time 
    for this AD, the FAA recognized the high costs (down time) that would 
    be imposed on operators when accomplishing the full strut modification 
    program. In so doing, the FAA looked for ways to lessen that economic 
    burden, while still ensuring that a higher level of safety would exist 
    than that currently provided. Based on analyses following relevant 
    accidents involving failure of the strut-to-wing attachment and 
    subsequent separation of the engine from the airplane during flight, 
    the FAA determined that the Type 1 Brace, with its extensive history of 
    service difficulties, is not adequate for long term assurance of 
    safety. Even with repetitive inspections, these Type 1 Braces have 
    inadequate damage tolerance. In light of this and the catastrophic 
    consequences of fatigue cracking and/or corrosion in the strut-to-wing 
    attachments, the FAA has determined that Type 1 Braces must be removed 
    from the fleet sooner than the other braces that have a better service 
    record.
        As for the costs of replacement of the braces, the FAA finds that 
    the figures quoted by the commenters need clarification. The 
    manufacturer has provided the following figures relative to costs:
    
    --Installation of Type 2 Braces requires from 88 to 116 work hours per 
    airplane, at an average labor rate of $60 per work hour. The cost of 
    each brace is, at most, $13,282 (in 1990 dollars) per brace; there are 
    4 braces on each airplane. Using these figures, the cost to install 
    four Type 2 Braces on an airplane would be, at most, $53,128 in parts 
    and $6,960 in labor charges.
    --Parts and labor costs for the installation of Type 3 Braces, as part 
    of the full strut modification kit, will be absorbed by the 
    manufacturer.
    
        Regardless of these costs, the FAA has determined that the safety 
    benefit justifiably outweighs the economic cost of replacing diagonal 
    braces. Further, the replacement of the Type 1 Brace with a Type 2 
    Brace is required only if the operator wants the longer compliance time 
    of 56 months for accomplishing the full strut modification. This 
    extended compliance time lessens the economic impact on operators in 
    terms of the costs of special scheduling and down time. The FAA notes 
    that certain operators have already accomplished the full strut 
    modification; these operators have found it to be more cost effective 
    to do so, since they incur no charges for parts. A full discussion of 
    the cost impact of this rule on U.S. operators is discussed later in 
    this preamble.
        As for the availability of parts, the manufacturer has advised that 
    there would be a problem with parts availability only if many of the 
    affected operators elected to install the Type 2 Braces as an interim 
    measure. However, as a matter of fact, both the manufacturer and the 
    FAA expect that many operators will not elect to do this, but will opt 
    to install the full strut modification, which includes the Type 3 
    Brace. The manufacturer has indicated that there are ample numbers of 
    the full strut modification kits available.
    
    Rework of Midspar Fitting Lugs
    
        One commenter requests that the list of service bulletins be 
    revised to add Boeing Service Bulletin 747-54-2100 as an alternative to 
    Boeing Alert Service Bulletin 747-54A2152 (original or Revision 1). The 
    commenter believes that procedures for rework of the midspar fitting 
    lugs, which is described Service Bulletin 747-54-2100, is equivalent to 
    that specified in Service Bulletin 747-54A2152.
        The FAA does not concur, since it does not find that the two 
    procedures described in the referenced service bulletins are 
    equivalent. For example, the rework procedure described in Boeing 
    Service Bulletin 747-54-2100 does not include an ``insurance'' cut that 
    is included in the rework procedure described in Boeing Alert Service 
    Bulletin 747-54A2152 (original issue and Revision 1). Further, Revision 
    2 of Boeing Alert Service Bulletin 747-54A2152 has refined the 
    procedure even further: this revision [which is referenced in 
    paragraphs (a)(2)(iii) and (a)(2)(iv) of the final rule] describes a 
    magnetic particle inspection to detect cracking of the midspar fitting 
    lugs. Consequently, the FAA finds the procedures described in Revision 
    2 of Boeing Alert Service Bulletin 747-54A2152 to be significantly 
    better in detecting and removing undetected cracks than those described 
    in the earlier versions of that alert service bulletin or in Boeing 
    Service Bulletin 747-54-2100.
    
    Clarification of Requirements for Modified Airplanes
    
        One commenter requests that the requirements of proposed paragraph 
    (a)(2)(i) be clarified. The commenter notes that Boeing Service 
    Bulletin 747-54-2062, Revision 5, which is referenced in the list of 
    modifications under Note 2 of the proposal, must be accomplished to 
    obtain the maximum amount of time allowable (56 months) in which to 
    accomplish the proposed modification of the nacelle strut and wing 
    structure. (These modifications are described in the service bulletins 
    listed in paragraph I.D., ``Compliance,'' on page 17 of Boeing Alert 
    Service Bulletin 747-54A2159, dated November 3, 1994.) However, the 
    commenter notes that Revision 7 of that service bulletin, which is 
    referenced in the list of terminating actions for the proposed rule, 
    must be accomplished prior to or concurrently with the proposed 
    modification of the nacelle strut and wing structure. (These 
    terminating actions are described in the service bulletins listed in 
    paragraph I.C., Table 2, ``Prior or Concurrent Service Bulletins,'' on 
    page 13 of Boeing Alert Service Bulletin 747-54A2159, dated November 3, 
    1994.)
        The FAA concurs that clarification is warranted. Although Note 2 
    following paragraph (a)(2)(i) clearly states that subsequent revisions 
    of the service bulletins ``are acceptable and preferred for 
    accomplishment of the modifications,'' a footnote has been added to the 
    final rule following that list to point out specifically that 
    additional actions described in a subsequent revision of that service 
    bulletin are required to be accomplished prior to or concurrently with 
    the modification of the nacelle strut and wing structure, required by 
    paragraph (a) of the final rule.
    
    Shortening the Compliance Times of Other Related AD's
        One commenter considers it inappropriate to use the proposed rule 
    to shorten the 4,000-landing compliance time of AD 87-04-13 R1, 
    amendment 39-5546 (52 FR 3421, February 4, 1987). That AD requires 
    repetitive ultrasonic inspections of the fastener holes of the midspar 
    fittings. The commenter states that, if the 1,000-landing compliance 
    time specified in proposed paragraphs (a)(2)(ii)(B) and (a)(2)(iv)(B) 
    is appropriate to accomplish the requirements of the proposal, then it 
    [[Page 27012]] should also be appropriate for accomplishing the 
    inspection requirements of AD 87-04-13 R1.
        -Similarly, the commenter states that it is equally inappropriate 
    to use the proposal to shorten the 5,000-landing compliance time of AD 
    93-17-07. That AD requires repetitive ultrasonic inspections of the 
    inboard midspar fitting lugs and references Boeing Alert Service 
    Bulletin 747-54A2152 (original issue or Revision 1) as the appropriate 
    source of service information. The commenter states that if the 2,500-
    landing compliance time specified in proposed paragraphs (a)(2)(iii)(B) 
    and (a)(2)(iv)(C) is appropriate to accomplish the requirements of the 
    proposal, then it should also be appropriate for accomplishing the 
    requirements of AD 93-17-07. The commenter believes that the 
    appropriate means to effect a change to the compliance times of AD 87-
    04-13 R1 and AD 93-17-07 should be by revising those AD's.
        -The FAA concurs with the commenter's observations.
        -As for AD 87-04-13 R1, the FAA will consider re-examining its 
    compliance time to determine if a revision to it is appropriate. 
    However, any revision to that AD would be proposed as a separate 
    rulemaking action. Further, in re-examining the compliance times of 
    proposed paragraphs (a)(2)(ii)(B), (a)(2)(iii)(B), (a)(2)(iv)(B), and 
    (a)(2)(iv)(C), the FAA finds that operators may not be afforded the 
    opportunity to obtain the maximum amount of time allowable to 
    accomplish the modification of the nacelle strut and wing structure if 
    the ``shortened'' compliance times of AD 87-04-13 R1 (from 4,000 
    landings to 1,000 landings) and AD 93-17-07 (from 5,000 landings or 5 
    years to 2,500 landings or 3 years) have already been exceeded. 
    Therefore, the FAA has revised those paragraphs of the final rule to 
    include a ``grace period.''
        -As for AD 93-17-07, Note 4 of this final rule explains that the 
    compliance time of 2,500 landings or 3 years since rework of the lugs, 
    whichever occurs earlier, coincides with the compliance time 
    recommended in Revision 2 of Boeing Alert Service Bulletin 747-54A2152, 
    dated September 15, 1993, which the FAA has approved as an alternative 
    method of compliance for accomplishment of the requirements of AD 93-
    17-07. However, the FAA will consider re-examining the compliance time 
    of AD 93-17-07 to determine if further rulemaking is warranted. In the 
    interim, the compliance time of paragraphs (a)(2)(iii)(B) and 
    (a)(2)(iv)(C) of this final rule will remain unchanged. Any revision to 
    the compliance time of AD 93-17-07, if deemed necessary, must be 
    proposed in a separate rulemaking action.
    
    Inspection Interval for the Inboard Midspar Fitting Lugs
    
        One commenter requests that proposed paragraph (a)(2)(iii)(B) be 
    revised to require the reduced 2,500-cycle compliance time only for the 
    ultrasonic inspection of the inboard midspar fitting lugs. This change 
    would make this requirement consistent with that of AD 93-17-07, 
    amendment 39-8678 (58 FR 45827, August 31, 1993). This commenter also 
    notes that outboard struts do not have spring beams.
        -The FAA concurs. Further, the FAA finds that this change is also 
    applicable to paragraph (a)(2)(iv)(C) of the final rule. Therefore, 
    paragraphs (a)(2)(iii)(B) and (a)(2)(iv)(C) of the final rule have been 
    revised accordingly.
    
    Correction of Typographical Error in Note 6
    
        Three commenters request that a typographical error that appeared 
    in Note 6 [which follows proposed paragraph (a)(2)(v)] be corrected. 
    The commenters note that the Table in Note 6 erroneously referred to 
    Boeing Alert Service Bulletin 747-54A2159. The correct reference should 
    have been Boeing Alert Service Bulletin 747-54A2152, as it correctly 
    appeared in paragraphs (a)(2)(iii) and (a)(2)(iv) of the proposal. The 
    FAA concurs and has made the correction accordingly. Additionally, the 
    FAA has reformatted the Table in Note 6 for purposes of clarification: 
    the column headed ``Revision Level'' has been removed, and the revision 
    level of the service bulletin has been inserted adjacent to the service 
    bulletin number itself.
    
    Requirements Redundant to Part 121
    
        -One commenter requests that proposed paragraph (b) be deleted 
    since the proposed inspection and repair of components (referenced in 
    Notes 8, 9, and 10 of the Accomplishment Instructions on page 150 of 
    Boeing Alert Service Bulletin 747-54A2159, dated November 3, 1994) are 
    redundant to the requirements of part 121 of the Federal Aviation 
    Regulations (14 CFR 121). Furthermore, the commenter believes that the 
    proposed torque check of the fasteners of the diagonal brace fittings 
    (referenced in Note 11 of the alert service bulletin) should be 
    incorporated as part of the Accomplishment Instructions of the Boeing 
    Alert Service Bulletin 747-54A2159, rather than as merely a Note in the 
    Accomplishment Instructions.
        The FAA does not concur with the commenter that the requirements of 
    paragraph (b) should be deleted from the final rule. According to 
    section 39.1 of the Federal Aviation Regulations (14 CFR 39.1), the 
    issuance of an AD is based on the finding that an unsafe condition 
    exists or is likely to develop in aircraft of a particular type design. 
    Further, it is within the FAA's authority to issue an AD to require 
    actions to address unsafe conditions that are not otherwise being 
    addressed (or addressed adequately) by normal maintenance procedures. 
    The FAA points out that fatigue cracking and corrosion in the strut-to-
    wing attachments have resulted in several incidents and catastrophic 
    accidents. Although 14 CFR 121 addresses damage found on components 
    during other maintenance activities, the FAA has determined that the 
    catastrophic consequences of the unsafe condition are such that 
    reiterating the necessity of performing inspections and repairs when 
    any damage or corrosion is found while performing the modification of 
    the nacelle strut and wing structure is warranted and necessary. The AD 
    is the appropriate vehicle for mandating such actions.
    
    AD's Terminated by This Final Rule
    
        One commenter notes that the AD's listed in proposed paragraph (c) 
    as those that are terminated once the actions of the proposal are 
    accomplished, differs from those listed in Table 1 of Boeing Alert 
    Service Bulletin 747-54A2159.
        The FAA concurs that a difference does exist. However, several of 
    the AD's included in the listing contained in the Boeing alert service 
    bulletin have been superseded by new AD's. The FAA points out that, 
    when an AD is superseded, it is deleted from the system, and as such, 
    no longer exists, since it has been replaced with a ``new'' AD that has 
    a new (different) AD number and amendment number. The FAA considers 
    that referencing nonexistent AD's would serve no meaningful purpose, 
    and may result in some confusion for affected operators. Consequently, 
    no change to paragraph (c) of the final rule is necessary.
    
    Clarification of Cost Estimate Information
    
        Two commenters request that the cost estimate be revised to include 
    the cost of out-of-service time for each aircraft during the time that 
    the modification is accomplished, and the additional fuel costs that 
    would be incurred due to the additional weight added to each aircraft 
    by the modification hardware.
        The FAA does not concur that a revision is necessary. The 
    appropriate [[Page 27013]] number of hours required to accomplish the 
    required actions, specified as between 7,700 and 8,892 work hours in 
    the economic impact information, below, was developed with data 
    provided by the manufacturer. This number represents the time required 
    to gain access, remove parts, inspect, modify, install, and close up. 
    The cost analysis in AD rulemaking actions typically does not include 
    out-of-service time for each aircraft or additional fuel costs, as was 
    suggested by the commenter. These costs would be impossible to 
    calculate accurately due the differences in out-of-service time for 
    each operator. Furthermore, the increase in fuel costs due to the 
    weight added by the modification, would vary greatly from operator to 
    operator, depending upon airplane utilization.
        The Air Transport Association of America (ATA) requests that the 
    FAA include costs ``beyond just parts and labor costs'' when 
    calculating the estimated costs to accomplish the proposed actions. The 
    ATA points out that the FAA should consider such costs to avoid 
    requiring actions that the ATA considers inconsequential.
        The FAA does not concur. Contrary to the ATA's assertion, in 
    establishing the requirements of all AD's, the FAA does consider cost 
    impact to operators beyond the estimates of parts and labor costs 
    contained in AD preambles. For example, where safety considerations 
    allow, the FAA attempts to impose compliance times that generally 
    coincide with operators' maintenance schedules. However, because 
    operators' schedules vary substantially, the FAA is unable to 
    accommodate every operator's optimal scheduling in each AD. Each AD 
    does allow individual operators to obtain approval for extensions of 
    compliance times, based on a showing that the extension will not affect 
    safety adversely. Therefore, the FAA does not consider it appropriate 
    to attribute to the AD, the costs associated with the type of special 
    scheduling that might otherwise be required.
        Furthermore, because the FAA generally attempts to impose 
    compliance times that coincide with operators' scheduled maintenance, 
    the FAA considers it inappropriate to attribute the costs associated 
    with aircraft ``downtime'' to the cost of the AD, because, normally, 
    compliance with the AD will not necessitate any additional downtime 
    beyond that of a regularly scheduled maintenance hold. Even if, in some 
    cases, additional downtime is necessary for some airplanes, the FAA 
    does not possess sufficient information to evaluate the number of 
    airplanes that may be so affected or the amount of additional downtime 
    that may be required. Therefore, attempting to estimate such costs 
    would be futile.
        The FAA points out that this AD is an excellent example of the fact 
    that costs to operators are fully considered beginning at the earliest 
    possible stages of AD development. In this case, the service bulletin 
    that is referenced in this final rule was developed by Boeing only 
    after extensive and detailed consultations with large numbers of 
    operators of Model 747's. The compliance times and various optional 
    means of compliance presented in this AD are based on those 
    consultations, and were developed in order to minimize the economic 
    impacts on operators to the extent possible consistent with the service 
    bulletin's and this AD's safety objectives. Therefore, the costs that 
    the ATA asserts were not considered by the FAA have, in fact, been a 
    major consideration throughout this AD process; the fact that the FAA 
    has not attempted to quantify speculative costs does not diminish the 
    extent of this consideration.
    
    Conclusion
    
        After careful review of the available data, including the comments 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule with the changes previously 
    described. The FAA has determined that these changes will neither 
    increase the economic burden on any operator nor increase the scope of 
    the AD.
    
    Cost Impact
    
        There are approximately 600 Model 747 series airplanes equipped 
    with Pratt & Whitney Model JT9D series engines (excluding Model JT9D-70 
    engines) of the affected design in the worldwide fleet. The FAA 
    estimates that 146 airplanes of U.S. registry will be affected by this 
    AD.
        The full strut modification required by this AD may take as many as 
    7,700 to 8,892 work hours to accomplish, depending upon the 
    configuration of the airplane. The manufacturer will incur the cost of 
    labor, on a pro-rated basis, with 20 years being the expected life of 
    these airplanes. The total cost impact of this AD on U.S. operators is 
    based on the median age for the fleet of Model 747 series airplanes 
    equipped with Pratt & Whitney Model JT9D series engines, which is 
    estimated to be 15 years. The average labor rate is estimated to be $60 
    per work hour. Required parts will be supplied by the manufacturer at 
    no cost to the operator. Based on these figures, the cost impact of 
    this proposal on U.S. operators is estimated to be between $50,589,000 
    ($346,500 per airplane) and $58,420,440 ($400,140 per airplane).
        This cost impact figure does not reflect the cost of the 
    terminating actions described in the service bulletins listed in 
    paragraph I.C., Table 2, ``Prior or Concurrent Service Bulletins,'' on 
    page 13 of Boeing Alert Service Bulletin 747-54A2159, dated November 3, 
    1994, that are required to be accomplished prior to or concurrently 
    with the modification of the nacelle strut and wing structure. Since 
    some operators may have accomplished certain modifications on some or 
    all of the airplanes in its fleet, while other operators may not have 
    accomplished any of the modifications on any of the airplanes in its 
    fleet, the FAA is unable to provide a reasonable estimate of the cost 
    of accomplishing the terminating actions described in the service 
    bulletins listed in Table 2 of the Boeing alert service bulletin.
        The cost impact figure discussed above is based on assumptions that 
    no operator has yet accomplished any of the proposed requirements of 
    this AD action, and that no operator would accomplish those actions in 
    the future if this AD were not adopted. However, the FAA is aware that 
    some operators have already installed the strut modification that is 
    required by this AD; therefore, the future economic cost impact of this 
    rule on U.S. operators is reduced by that amount.
        The FAA recognizes that the obligation to maintain aircraft in an 
    airworthy condition is vital, but sometimes expensive. Because AD's 
    require specific actions to address specific unsafe conditions, they 
    appear to impose costs that would not otherwise be borne by operators. 
    However, because of the general obligation of operators to maintain 
    aircraft in an airworthy condition, this appearance is deceptive. 
    Attributing those costs solely to the issuance of this AD is 
    unrealistic because, in the interest of maintaining safe aircraft, 
    prudent operators would accomplish the required actions even if they 
    were not required to do so by the AD.
        A full cost-benefit analysis has not been accomplished for this AD. 
    As a matter of law, in order to be airworthy, an aircraft must conform 
    to its type design and be in a condition for safe operation. The type 
    design is approved only after the FAA makes a determination that it 
    complies with all applicable airworthiness requirements. In adopting 
    and maintaining those requirements, the FAA has already made the 
    determination that they establish a level of safety that is cost- 
    [[Page 27014]] beneficial. When the FAA, as in this proposed AD, makes 
    a finding of an unsafe condition, this means that the original cost-
    beneficial level of safety is no longer being achieved and that the 
    required actions are necessary to restore that level of safety. Because 
    this level of safety has already been determined to be cost-beneficial, 
    a full cost-benefit analysis for this AD would be redundant and 
    unnecessary.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
     List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 
    106(g); and 14 CFR 11.89.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    95-10-16  Boeing: Amendment 39-9233. Docket 94-NM-187-AD.
    
        Applicability: Model 747 series airplanes having line positions 
    001 through 814 inclusive, equipped with Pratt & Whitney Model JT9D 
    series engines (excluding Model JT9D-70 engines), certificated in 
    any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must use the authority 
    provided in paragraph (d) to request approval from the FAA. This 
    approval may address either no action, if the current configuration 
    eliminates the unsafe condition; or different actions necessary to 
    address the unsafe condition described in this AD. Such a request 
    should include an assessment of the effect of the changed 
    configuration on the unsafe condition addressed by this AD. In no 
    case does the presence of any modification, alteration, or repair 
    remove any airplane from the applicability of this AD.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent failure of the strut and subsequent loss of the 
    engine, accomplish the following:
        (a) Accomplish the modification of the nacelle strut and wing 
    structure in accordance with Boeing Alert Service Bulletin 747-
    54A2159, dated November 3, 1994, at the time specified in either 
    paragraph (a)(1) or (a)(2) of this AD, as applicable. All of the 
    terminating actions described in the service bulletins listed in 
    paragraph I.C., Table 2, ``Prior or Concurrent Service Bulletins,'' 
    on page 13 of Boeing Alert Service Bulletin 747-54A2159, dated 
    November 3, 1994, must be accomplished in accordance with those 
    service bulletins prior to or concurrently with the accomplishment 
    of the modification of the nacelle strut and wing structure required 
    by this paragraph.
        (1) For airplanes that are younger than 15 years as of November 
    3, 1994, within 56 months after the effective date of this AD, 
    accomplish the modification.
        (2) For airplanes that are 15 years or older as of November 3, 
    1994, accomplish the modification, and other required actions, at 
    the time specified in paragraph (a)(2)(i), (a)(2)(ii), (a)(2)(iii), 
    (a)(2)(iv), or (a)(2)(v) of this AD, as applicable.
        (i) For airplanes on which all of the modifications described in 
    the service bulletins referenced by paragraph I.D., ``Compliance,'' 
    on page 17 of Boeing Alert Service Bulletin 747-54A2159, dated 
    November 3, 1994, have been accomplished: Within 56 months after the 
    effective date of this AD, accomplish the modification of the 
    nacelle strut and wing structure and perform the inspections of the 
    adjacent structure that has not been replaced by the modification.
    
        Note 2: Paragraph I.D., ``Compliance,'' on page 17 of Boeing 
    Alert Service Bulletin 747-54A2159, dated November 3, 1994, 
    references the following Boeing service bulletins. Subsequent 
    revisions of the following service bulletins are acceptable and 
    preferred for accomplishment of the modifications described therein:
    
    ------------------------------------------------------------------------
    Service bulletin   Revision                                             
           No.           level                       Date                   
    ------------------------------------------------------------------------
    747-54-2027.....  1.........  February 23, 1973.                        
    747-54-2030.....  Initial     February 23, 1973.                        
                       release.                                             
    *747-54-2062....  5.........  June 1, 1984.                             
    747-54A2069.....  6.........  October 22, 1982.                         
    747-54-2118.....  Initial     July 25, 1986.                            
                       release.                                             
    747-54-2123.....  1.........  March 1, 1990.                            
    747-54A2151.....  Initial     October 6, 1992.                          
                       release.                                             
    747-54A2152.....  2.........  September 16, 1993.                       
    747-54A2155.....  Initial     September 23, 1993.                       
                       release.                                             
    747-57A2235.....  Initial     June 27, 1986.                            
                       release.                                             
    747-71A2269.....  1.........  July 7, 1994.                             
    ------------------------------------------------------------------------
    *AD 79-17-07, amendment 39-3533, requires inspection of the strut-to-   
      diagonal brace fittings, which may be terminated by replacing the     
      aluminum fittings with steel fittings in accordance with Revision 1   
      (or subsequent revisions) of Boeing Service Bulletin 747-54-2062.     
      Revision 7 of this service bulletin (referenced in paragraph I.C.,    
      Table 2, ``Prior or Concurrent Service Bulletins,'' on page 13 of     
      Boeing Alert Service Bulletin 747-54A2159, dated November 3, 1994)    
      specifies the replacement of aluminum fittings with steel fittings and
      sealing the gap between the steel fitting and the closure web.        
    
        (ii) For airplanes on which all of the modifications described 
    in the service bulletins referenced by paragraph I.D., 
    ``Compliance,'' on page 17 of Boeing Alert Service Bulletin 747-
    54A2159, dated November 3, 1994, have been accomplished, excluding 
    the modification described in Boeing Service Bulletin 747-54-2118, 
    dated July 25, 1986:
        (A) Within 56 months after the effective date of this AD, 
    accomplish the modification of the nacelle strut and wing structure 
    and perform the inspections of the adjacent structure that has not 
    been replaced by the modification.
        (B) Repeat the ultrasonic inspections to detect cracking of the 
    aft-most two fastener holes in both strut midspar fittings on the 
    inboard and outboard nacelle struts, as required by AD 87-04-13 R1, 
    amendment 39-5546, within 4,000 landings following the immediately 
    preceding inspection performed in accordance with AD 87-04-13 R1 or 
    within 1,000 landings after the effective date of this AD, whichever 
    occurs earlier, in accordance with Boeing Service Bulletin 747-54-
    2118, dated July 25, 1986, until the modification of the nacelle 
    strut and wing structure is accomplished in accordance with Boeing 
    Alert Service Bulletin 747-54A2159, dated November 3, 1994. Repeat 
    this [[Page 27015]] inspection thereafter at intervals not to exceed 
    1,000 landings.
    
        Note 3: These inspections of the fastener holes are required by 
    AD 87-04-13 R1, amendment 39-5546, at 4,000-landing intervals. 
    Accomplishment of the inspections of the fastener holes, as required 
    by this paragraph at 1,000-landing intervals, constitutes compliance 
    with paragraph A. of AD 87-04-13 R1.
    
        (iii) For airplanes on which all of the modifications described 
    in the service bulletins referenced by paragraph I.D., 
    ``Compliance,'' on page 17 of Boeing Alert Service Bulletin 747-
    54A2159, dated November 3, 1994, have been accomplished; except that 
    rework of the midspar fitting lugs was accomplished in accordance 
    with Boeing Alert Service Bulletin 747-54A2152, dated December 23, 
    1992, or Revision 1, dated July 15, 1993, instead of Revision 2, 
    dated September 16, 1993:
        (A) Within 56 months after the effective date of this AD, 
    accomplish the modification of the nacelle strut and wing structure 
    and perform the inspections of the adjacent structure that has not 
    been replaced by the modification.
        (B) Prior to the accumulation of 3 years since rework of the 
    inboard lugs, or within 6 months after the effective date of this 
    AD, whichever occurs later, perform an ultrasonic inspection to 
    detect cracking of the midspar fitting lugs of the inboard struts, 
    in accordance with Boeing Alert Service Bulletin 747-54A2152, 
    Revision 2, dated September 16, 1993. Repeat this inspection 
    thereafter as required by AD 93-17-07.
    
        Note 4: This ultrasonic inspection is required by AD 93-17-07, 
    amendment 39-8678, to be performed prior to the accumulation of 
    5,000 landings or 5 years since accomplishment of the rework of the 
    lugs, whichever occurs earlier, in accordance with Boeing Alert 
    Service Bulletin 747-54A2152, dated December 23, 1992, or Revision 
    1, dated July 15, 1993. Repetitive inspections are required by that 
    AD at intervals not to exceed 500 landings for inboard struts and 
    1,000 landings for outboard struts. Since the issuance of that AD, 
    the FAA has approved Revision 2 of Boeing Alert Service Bulletin 
    747-54A2152, dated September 16, 1993, as an alternative method of 
    compliance for accomplishment of these ultrasonic inspections and 
    rework of the lugs. Revision 2 of the alert service bulletin 
    recommends that inboard lugs that have been reworked in accordance 
    with the original issue or Revision 1 of the alert service bulletin 
    be inspected prior to the accumulation of 2,500 landings or 3 years 
    since accomplishment of the rework of the lugs, whichever occurs 
    earlier. Therefore, accomplishment of ultrasonic inspections prior 
    to the accumulation of 2,500 landings or 3 years since 
    accomplishment of rework of the lugs, whichever occurs earlier, and 
    thereafter as required by AD 93-17-07, constitutes compliance with 
    paragraph (e)(2)(i)(A) of AD 93-17-07 for the inboard lugs.
    
        (iv) For airplanes on which all of the modifications described 
    in the service bulletins referenced by paragraph I.D., 
    ``Compliance,'' on page 17 of Boeing Alert Service Bulletin 747-
    54A2152, dated November 3, 1994, have been accomplished; except that 
    rework of the midspar fitting lugs was accomplished in accordance 
    with the Boeing Alert Service Bulletin 747-54A2152, dated December 
    23, 1992, or Revision 1, dated July 15, 1993, instead of Revision 2, 
    dated September 16, 1993; and excluding the modification described 
    in Boeing Service Bulletin 747-54-2118, dated July 25, 1986:
        (A) Within 56 months after the effective date of this AD, 
    accomplish the modification of the nacelle strut and wing structure 
    and perform the inspections of the adjacent structure that has not 
    been replaced by the modification.
        (B) Repeat the ultrasonic inspections to detect cracking of the 
    aft-most two fastener holes in both strut midspar fittings on the 
    inboard and outboard nacelle struts, as required by AD 87-04-13 R1, 
    within 4,000 landings following the immediately preceding inspection 
    performed in accordance with AD 87-04-13 R1, or within 1,000 
    landings after the effective date of this AD, whichever occurs 
    earlier, in accordance with Boeing Service Bulletin 747-54-2118, 
    dated July 25, 1986, until the modification of the nacelle strut and 
    wing structure is accomplished in accordance with Boeing Alert 
    Service Bulletin 747-54A2159, dated November 3, 1994. Repeat this 
    inspection thereafter at intervals not to exceed 1,000 landings.
        (C) Prior to the accumulation of 3 years since rework of the 
    inboard lugs, or within 6 months after the effective date of this 
    AD, whichever occurs later, perform an ultrasonic inspection to 
    detect cracking of the midspar fitting lugs of the inboard struts, 
    and repeat the inspection thereafter as required by AD 93-17-07, 
    until the modification of the nacelle strut and wing structure is 
    accomplished in accordance with Boeing Alert Service Bulletin 747-
    54A2159, dated November 3, 1994.
    
        Note 5: Notes 3 and 4 are also applicable to this paragraph.
    
        (v) For all other airplanes not subject to the requirements of 
    paragraph (a)(2)(i), (a)(2)(ii), (a)(2)(iii), or (a)(2)(iv) of this 
    AD: Within 32 months after the effective date of this AD, accomplish 
    the modification of the nacelle strut and wing structure and perform 
    the inspections of the adjacent structure that has not been replaced 
    by the modification.
    
        Note 6: The following table graphically illustrates the 
    applicability and compliance times for accomplishing the 
    modification of the nacelle strut and wing structure as required by 
    paragraph (a)(2) of this AD.
    
    ------------------------------------------------------------------------
                                                                  Compliance
              Paragraph              Accomplishment of service       time   
                                             bulletins             (months) 
    ------------------------------------------------------------------------
    (i)-.........................  All in paragraph I.D.-......           56
    (ii).........................  All except 747-54-2118......           56
    (iii)........................  All except 747-54A2152,                56
                                    Revision 2-.                            
    (iv).........................  All except 747-54-2118 and             56
                                    747-54A2152, Revision 2.                
    (v)-.........................  (*).........................          32 
    ------------------------------------------------------------------------
    *Paragraph (a)(2)(v) of this AD is applicable to all airplanes, other   
      than those addressed in paragraphs (a)(2)(i), (a)(2)(ii), (a)(2)(iii),
      and (a)(2)(iv) of this AD. As such, these airplanes may have          
      accomplished some or none of the service bulletins listed in paragraph
      I.D. of Boeing Alert Service Bulletin 747-54A2159, dated November 3,  
      1994.                                                                 
    
        (b) Perform the inspections and checks specified in paragraph 
    III, NOTES 8, 9, 10, and 11 of the Accomplishment Instructions on 
    pages 149 and 150 of Boeing Alert Service Bulletin 747-54A2159, 
    dated November 3, 1994, concurrently with the modification of the 
    nacelle strut and wing structure required by paragraph (a) of this 
    AD. Prior to further flight, correct any discrepancies found, in 
    accordance with the alert service bulletin.
    
        (c) Accomplishment of the modification of the nacelle strut and 
    wing structure in accordance with Boeing Alert Service Bulletin 747-
    54A2159, dated November 3, 1994, constitutes terminating action for 
    the inspections required by the following AD's:
    
    
    ----------------------------------------------------------------------------------------------------------------
                                                                      Federal Register                              
                        AD No.                       Amendment No.        citation            Date of publication   
    ----------------------------------------------------------------------------------------------------------------
    94-17-17......................................         39-9012  59 FR 44903           August 31, 1994.          
    94-10-05......................................         39-8912  59 FR 25288           May 16, 1994.             
    93-17-07......................................         39-8678  58 FR 45827           August 31, 1993.          
    93-03-14......................................         39-8518  58 FR 14513           March 18, 1993.           
    92-24-51......................................         39-8439  57 FR 60118           December 18, 1992.        
    92-07-11......................................         39-8207  57 FR 10415           March 26, 1992.           
    90-20-20......................................         39-6725  55 FR 37859           September 14, 1990.       
    90-17-18......................................         39-6702  55 FR 33279           August 15, 1990.          
    89-07-15......................................         39-6167  54 FR 11693           March 22, 1989.           
    87-04-13 R1...................................         39-5546  54 FR 3421            February 4, 1987.         
                                                                                                                    
    [[Page 27016]]
                                                                                                                    
    86-08-03......................................         39-5289  51 FR 12836           April 16, 1986.           
    86-07-06......................................         39-5270  51 FR 10821           March 31, 1986.           
    86-05-11......................................         39-5255  51 FR 8479            March 12, 1986.           
    86-23-01......................................         39-5450  51 FR 37712           October 24, 1986.         
    82-22-02......................................         39-4476  47 FR 46842           October 21, 1982.         
    80-08-02......................................        39-3738-  45 FR 24450           April 10, 1980.           
    79-17-07......................................        39-3533-  44 FR 50033           August 27, 1979.          
    ----------------------------------------------------------------------------------------------------------------
    
      (d) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Seattle ACO.
    
        Note 7: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (f) The modification, inspections, checks, and correction of 
    discrepancies shall be done in accordance with Boeing Alert Service 
    Bulletin 747-54A2159, dated November 3, 1994. This incorporation by 
    reference was approved by the Director of the Federal Register in 
    accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be 
    obtained from Boeing Commercial Airplane Group, P.O. Box 3707, 
    Seattle, Washington 98124-2207. Copies may be inspected at the FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington; or at the Office of the Federal Register, 800 North 
    Capitol Street, NW., suite 700, Washington, DC.
        (g) This amendment becomes effective on June 21, 1995.
        Issued in Renton, Washington, on May 10, 1995.
    James V. Devany,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 95-11968 Filed 5-19-95; 8:45 am]
    BILLING CODE 4910-13-U
    
    

Document Information

Effective Date:
6/21/1995
Published:
05/22/1995
Department:
Transportation Department
Entry Type:
Rule
Action:
Final rule.
Document Number:
95-11968
Dates:
Effective June 21, 1995.
Pages:
27008-27016 (9 pages)
Docket Numbers:
Docket No. 94-NM-187-AD, Amendment 39-9233, AD 95-10-16
PDF File:
95-11968.pdf
CFR: (1)
14 CFR 39.13