96-12731. Airworthiness Directives; Airbus Industrie Model A300, A300-600, and A310 Series Airplanes  

  • [Federal Register Volume 61, Number 102 (Friday, May 24, 1996)]
    [Rules and Regulations]
    [Pages 26091-26094]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-12731]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 95-NM-85-AD; Amendment 39-9630; AD 96-11-05]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Airbus Industrie Model A300, A300-600, 
    and A310 Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to certain Airbus Industrie Model A300, A300-600, and A310 
    series airplanes, that requires inspections to detect cracks in the 
    lower spar axis of the pylons between ribs 6 and 7, and repair, if 
    necessary. This amendment is prompted by reports that fatigue cracking 
    has been found on the lower spar of the pylon. The actions specified by 
    this AD are intended to prevent such fatigue cracking, which could 
    result in reduced structural integrity of the lower spar of the pylon.
    
    DATES: Effective June 28, 1996.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of June 28, 1996.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from Airbus Industrie, 1 Rond Point Maurice Bellonte, 31707 
    Blagnac Cedex, France. This information may be examined at the Federal 
    Aviation Administration (FAA), Transport Airplane Directorate, Rules 
    Docket, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of 
    the Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Tim Backman, Aerospace Engineer, 
    Standardization Branch, ANM-113, FAA, Transport Airplane Directorate, 
    1601 Lind Avenue, SW., Renton, Washington 98055-4056; telephone (206) 
    227-2797; fax (206) 227-1149.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) to include an airworthiness 
    directive (AD) that is applicable to certain Airbus Industrie Model 
    A300, A300-600, and A310 series airplanes was published in the Federal 
    Register on March 6, 1996 (61 FR 8892). That action proposed to require 
    inspections to detect cracks in the lower spar axis of the pylons 
    between ribs 6 and 7, and repair, if necessary.
        Interested persons have been afforded an opportunity to participate 
    in the
    
    [[Page 26092]]
    
    making of this amendment. Due consideration has been given to the 
    comments received.
    
    Support for the Proposal
    
        One commenter supports the proposed rule.
    
    Request To Revise Compliance Threshold for Inspection
    
        One commenter requests that the inspection threshold specified in 
    paragraph (h) of the proposal be revised from 14,500 landings to 17,000 
    landings for consistency with the threshold provided in Airbus Service 
    Bulletin A300-54-6014, Revision 1, dated March 28, 1994.
        The FAA concurs with the commenter's request. The FAA's intent is 
    that the inspection threshold and repetitive inspection interval 
    specified in paragraph (h) of this AD parallel the threshold and 
    interval recommended in the Airbus service bulletin. The FAA has 
    revised paragraph (h) of the final rule to specify an inspection 
    threshold of 17,000 landings. The repetitive inspection interval of 
    14,500 landings, which was recommended in the Airbus service bulletin, 
    remains unchanged in this final rule.
    
    Correction of Service Bulletin Number
    
        The FAA has revised the reference to a service bulletin number that 
    appeared in paragraph (i) of the proposed AD as Airbus Industrie 
    Service Bulletin A300-54-2017. The correct service bulletin number is 
    A310-54-2017.
    
    Conclusion
    
        After careful review of the available data, including the comments 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule with the changes previously 
    described. The FAA has determined that these changes will neither 
    increase the economic burden on any operator nor increase the scope of 
    the AD.
    
    Cost Impact
    
        The FAA estimates that 99 airplanes of U.S. registry will be 
    affected by this AD, that it will take approximately 8 work hours per 
    airplane to accomplish the required actions, and that the average labor 
    rate is $60 per work hour. Based on these figures, the cost impact of 
    the AD on U.S. operators is estimated to be $47,520, or $480 per 
    airplane, per inspection cycle.
        The cost impact figure discussed above is based on assumptions that 
    no operator has yet accomplished any of the requirements of this AD 
    action, and that no operator would accomplish those actions in the 
    future if this AD were not adopted.
        Should an operator of a Model A300 series airplane elect to 
    accomplish the optional modification that is provided by this AD 
    action, it will take approximately 100 work hours to accomplish, at an 
    average labor rate of $60 per work hour. The cost of required parts 
    will be approximately $1,500 per airplane. Based on these figures, the 
    cost impact of the optional modification for Model A300 series 
    airplanes is estimated to be $7,500 per airplane.
        Should an operator of a Model A300-600 or A310 series airplane 
    elect to accomplish the optional modification that is provided by this 
    AD action, it will take approximately 110 work hours to accomplish, at 
    an average labor rate of $60 per work hour. The cost of required parts 
    will be approximately $1,500 per airplane. Based on these figures, the 
    cost impact of the optional modification for Model A300-600 and A310 
    series airplanes is estimated to be $8,100 per airplane.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    96-11-05  Airbus Industrie: Amendment 39-9630. Docket 95-NM-85-AD.
    
        Applicability: Model A300, A300-600, and A310 series airplanes; 
    as listed in Airbus Industrie Service Bulletins A300-54-0073, A300-
    54-6014, and A310-54-2017, all Revision 1, all dated March 28, 1994; 
    certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (k) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent reduced structural integrity of the lower spar, 
    accomplish the following:
        (a) For Model A300 series airplanes equipped with General 
    Electric CF6-50C engines, and having pylons that have not been 
    modified in accordance with Airbus Industrie Service Bulletin A300-
    54-0080, Revision 1, dated January 16, 1995: Prior to the 
    accumulation of 10,900 total landings, or within 500 landings after 
    the effective date of this AD, whichever occurs later, perform an 
    internal eddy current inspection to detect cracks in the lower spar 
    axis of the pylons between ribs 6 and 7, in accordance with Airbus 
    Industrie Service Bulletin A300-54-0073, Revision 1, dated March 28, 
    1994.
        (1) If no crack is found, repeat the inspection thereafter at 
    intervals not to exceed 6,700 landings.
        (2) If any crack is found that is less than 35 mm, prior to 
    further flight, stop-drill the crack in accordance with the 
    procedures specified in Section 51-41-10 of the Structural Repair 
    Manual (SRM). Thereafter, prior to the accumulation of 250 landings 
    after crack discovery, repair in accordance with the service 
    bulletin. Prior to the accumulation of 17,900 landings after 
    accomplishing the repair, perform an eddy current inspection to 
    detect cracks at the stiffener ends, ribs 6 and 7, at the edge of 
    the holes made during the repair and on the fasteners located at the 
    edge of the doubler, in accordance with the service bulletin.
    
    [[Page 26093]]
    
        (i) If no crack is found, repeat the inspection required by 
    paragraph (a)(2) of this AD thereafter at intervals not to exceed 
    15,000 landings.
        (ii) If any crack is found, prior to further flight, repair in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113, FAA, Transport Airplane Directorate.
        (3) If any crack is found that is greater than or equal to 35 
    mm, prior to further flight, repair in accordance with a method 
    approved by the Manager, Standardization Branch, ANM-113.
        (b) For Model A300 series airplanes equipped with General 
    Electric CF6-50C engines, and having pylons that have been modified 
    in accordance with Airbus Industrie Service Bulletin A300-54-0080, 
    Revision 1, dated January 16, 1995: Prior to the accumulation of 
    30,300 landings since installation of the modification, or within 
    500 landings after the effective date of this AD, whichever occurs 
    later, perform an eddy current inspection to detect cracks in the 
    lower spar axis of the pylons between ribs 6 and 7, in accordance 
    with Airbus Industrie Service Bulletin A300-54-0073, Revision 1, 
    dated March 28, 1994.
        (1) If no crack is found, repeat the eddy current inspection 
    thereafter at intervals not to exceed 21,300 landings.
        (2) If any crack is found, prior to further flight, repair in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113.
        (c) For Model A300 series airplanes equipped with Pratt & 
    Whitney JT9D-59A engines, and having pylons that have not been 
    modified in accordance with Airbus Industrie Service Bulletin A300-
    54-0080, Revision 1, dated January 16, 1995: Prior to the 
    accumulation of 8,600 total landings, or within 500 landings after 
    the effective date of this AD, whichever occurs later, perform an 
    internal eddy current inspection to detect cracks in the lower spar 
    axis of the pylons between ribs 6 and 7, in accordance with Airbus 
    Industrie Service Bulletin A300-54-0073, Revision 1, dated March 28, 
    1994.
        (1) If no crack is found, repeat the inspection thereafter at 
    intervals not to exceed 5,700 landings.
        (2) If any crack is found that is less than 35 mm, prior to 
    further flight, stop-drill the crack in accordance with the 
    procedures specified in Section 51-41-10 of the SRM. Thereafter, 
    prior to the accumulation of 250 landings after crack discovery, 
    repair in accordance with the service bulletin. Prior to the 
    accumulation of 14,200 landings after accomplishing the repair, 
    perform an eddy current inspection to detect cracks at the stiffener 
    ends, ribs 6 and 7, at the edge of the holes made during the repair 
    and on the fasteners located at the edge of the doubler, in 
    accordance with the service bulletin.
        (i) If no crack is found, repeat the inspection required by 
    paragraph (c)(2) of this AD thereafter at intervals not to exceed 
    12,800 landings.
        (ii) If any crack is found, prior to further flight, repair in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113.
        (3) If any crack is found that is greater than or equal to 35 
    mm, prior to further flight, repair in accordance with a method 
    approved by the Manager, Standardization Branch, ANM-113. -
        (d) For Model A300 series airplanes equipped with Pratt & 
    Whitney JT9D-59A engines, and having pylons that have been modified 
    in accordance with Airbus Industrie Service Bulletin A300-54-0080, 
    Revision 1, dated January 16, 1995: Prior to the accumulation of 
    24,000 landings since installation of the modification, or within 
    500 landings after the effective date of this AD, whichever occurs 
    later, perform an eddy current inspection to detect cracks in the 
    lower spar axis of the pylons between ribs 6 and 7, in accordance 
    with Airbus Industrie Service Bulletin A300-54-0073, Revision 1, 
    dated March 28, 1994.
        (1) If no crack is found, repeat the eddy current inspection 
    thereafter at intervals not to exceed 18,200 landings.
        (2) If any crack is found, prior to further flight, repair in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113.
        (e) For Model A300-600 series airplanes equipped with General 
    Electric CF6-80C2 engines, and having pylons that have not been 
    modified in accordance with Airbus Industrie Service Bulletin A300-
    54-6020, dated February 22, 1994: Prior to the accumulation of 9,400 
    total landings, or within 500 landings after the effective date of 
    this AD, whichever occurs later, perform an internal eddy current 
    inspection to detect cracks in the lower spar axis of the pylons 
    between ribs 6 and 7, in accordance with Airbus Industrie Service 
    Bulletin A300-54-6014, Revision 1, dated March 28, 1994.
        (1) If no crack is found, repeat the inspection thereafter at 
    intervals not to exceed 6,100 landings.
        (2) If any crack is found that is less than or equal to 35 mm, 
    prior to further flight, stop-drill the crack in accordance with the 
    procedures specified in Section 51-41-10 of the SRM. Thereafter, 
    prior to the accumulation of 250 landings after crack discovery, 
    repair in accordance with the service bulletin. Prior to the 
    accumulation of 15,600 landings after accomplishing the repair, 
    perform an eddy current inspection to detect cracks at the stiffener 
    ends, ribs 6 and 7, at the edge of the holes made during the repair 
    and on the fasteners located at the edge of the doubler, in 
    accordance with the service bulletin.
        (i) If no crack is found, repeat the inspection required by 
    paragraph (e)(2) of this AD thereafter at intervals not to exceed 
    13,600 landings.
        (ii) If any crack is found, prior to further flight, repair in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113.
        (3) If any crack is found that is greater than or equal to 35 
    mm, prior to further flight, repair in accordance with a method 
    approved by the Manager, Standardization Branch, ANM-113.
        (f) For Model A300-600 series airplanes equipped with General 
    Electric CF6-80C2 engines, and having pylons that have been modified 
    in accordance with Airbus Industrie Service Bulletin A300-54-6020, 
    dated February 22, 1994: Prior to the accumulation of 26,400 
    landings since installation of the modification, or within 500 
    landings after the effective date of this AD, whichever occurs 
    later, perform an eddy current inspection to detect cracks in the 
    lower spar axis of the pylons between ribs 6 and 7, in accordance 
    with Airbus Industrie Service Bulletin A300-54-6014, Revision 1, 
    dated March 28, 1994.
        (1) If no crack is found, repeat the eddy current inspection 
    thereafter at intervals not to exceed 19,400 landings.
        (2) If any crack is found, prior to further flight, repair in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113.
        (g) For Model A300-600 series airplanes equipped with Pratt & 
    Whitney JT9D-7R4 or PW 4000 engines, and having pylons that have not 
    been modified in accordance with Airbus Industrie Service Bulletin 
    A300-54-6020, dated February 22, 1994: Prior to the accumulation of 
    5,700 total landings, or within 500 landings after the effective 
    date of this AD, whichever occurs later, perform an internal eddy 
    current inspection to detect cracks in the lower spar axis of the 
    pylons between ribs 6 and 7, in accordance with Airbus Industrie 
    Service Bulletin A300-54-6014, Revision 1, dated March 28, 1994.
        (1) If no crack is found, repeat the inspection thereafter at 
    intervals not to exceed 4,400 landings.
        (2) If any crack is found that is less than 35 mm, prior to 
    further flight, stop-drill the crack in accordance with the 
    procedures specified in Section 51-41-10 of the SRM. Thereafter, 
    prior to the accumulation of 250 landings after crack discovery, 
    repair in accordance with the service bulletin. Prior to the 
    accumulation of 10,100 landings after accomplishing the repair, 
    perform an eddy current inspection to detect cracks at the stiffener 
    ends, ribs 6 and 7, at the edge of the holes made during the repair 
    and on the fasteners located at the edge of the doubler, in 
    accordance with the service bulletin.
        (i) If no crack is found, repeat the inspection required by 
    paragraph (g)(2) of this AD thereafter at intervals not to exceed 
    10,000 landings.
        (ii) If any crack is found, prior to further flight, repair in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113.
        (3) If any crack is found that is greater than or equal to 35 
    mm, prior to further flight, repair in accordance with a method 
    approved by the Manager, Standardization Branch, ANM-113.
        (h) For Model A300-600 series airplanes equipped with Pratt & 
    Whitney JT9D-7R4 or PW 4000 engines, and having pylons that have 
    been modified in accordance with Airbus Industrie Service Bulletin 
    A300-54-6020, dated February 22, 1994: Prior to the accumulation of 
    17,000 landings since installation of the modification, or within 
    500 landings after the effective date of this AD, whichever occurs 
    later, perform an eddy current inspection to detect cracks in the 
    lower spar axis of the pylons between ribs 6 and 7, in accordance 
    with Airbus Industrie Service Bulletin A300-54-6014, Revision 1, 
    dated March 28, 1994.
    
    [[Page 26094]]
    
        (1) If no crack is found, repeat the eddy current inspection 
    thereafter at intervals not to exceed 14,500 landings.
        (2) If any crack is found, prior to further flight, repair in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113.
        (i) For Model A310 series airplanes equipped with General 
    Electric CF6-80C2, or Pratt & Whitney JT9D-7R4, or Pratt & Whitney 
    PW4000 engines: Prior to the accumulation of 36,700 total landings, 
    or within 500 landings after the effective date of this AD, 
    whichever occurs later, perform an internal eddy current inspection 
    to detect cracks in the lower spar axis of the pylons between ribs 6 
    and 7, in accordance with Airbus Industrie Service Bulletin A310-54-
    2017, Revision 1, dated March 28, 1994.
        (1) If no crack is found, repeat the inspection thereafter at 
    intervals not to exceed 15,000 landings.
        (2) If any crack is found that is less than 35 mm, prior to 
    further flight, stop-drill the crack in accordance with the 
    procedures specified in Section 51-41-10 of the SRM. Thereafter, 
    prior to the accumulation of 250 landings after crack discovery, 
    repair in accordance with the service bulletin. Prior to the 
    accumulation of 40,000 landings after accomplishing the repair, 
    perform an eddy current inspection to detect cracks at the stiffener 
    ends, ribs 6 and 7, at the edge of the holes made during the repair 
    and on the fasteners located at the edge of the doubler, in 
    accordance with the service bulletin.
        (i) If no crack is found, repeat the inspection required by 
    paragraph (i)(2) of this AD thereafter at intervals not to exceed 
    33,000 landings.
        (ii) If any crack is found, prior to further flight, repair in 
    accordance with a method approved by the Manager, Standardization 
    Branch, ANM-113.
        (3) If any crack is found that is greater than or equal to 35 
    mm, prior to further flight, repair in accordance with a method 
    approved by the Manager, Standardization Branch, ANM-113.
        (j) For Model A310 series airplanes equipped with General 
    Electric CF6-80C2, or Pratt & Whitney JT9D-7R4, or Pratt & Whitney 
    PW4000 engines: Accomplishment of the modification specified in 
    Airbus Industrie Service Bulletin A310-54-2023, dated October 15, 
    1993, constitutes terminating action for the inspections required by 
    paragraph (i) of this AD.
        (k) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Standardization Branch, ANM-113. 
    Operators shall submit their requests through an appropriate FAA 
    Principal Maintenance Inspector, who may add comments and then send 
    it to the Manager, Standardization Branch, ANM-113.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Standardization Branch, ANM-113.
    
        (l) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (m) The actions shall be done in accordance with the following 
    Airbus Industrie service bulletins, which contain the specified 
    effective pages:
    
    ----------------------------------------------------------------------------------------------------------------
    Service bulletin referenced and                                 Revision level shown on                         
                  date                         Page No.-                      page              Date shown on page  
    ----------------------------------------------------------------------------------------------------------------
    A300-54-0073, Revision 1, March  1,5..........................  1......................  Mar. 28, 1994.         
     28, 1994.                                                                                                      
                                     2-4, 6-36....................  Original...............  Oct. 15, 1993.         
    A300-54-6014, Revision 1, March  1-4, 13......................  1......................  Mar. 28, 1994.         
     28, 1994.                                                                                                      
                                     5-12, 14-44..................  Original...............  Oct. 15, 1993.         
    A310-54-2017, Revision 1, March  1, 5,........................  1......................  Mar. 28, 1994.         
     28, 1994.                                                                                                      
                                     2-4, 6-48....................  Original...............  Oct. 15, 1993.         
    A310-54-2023, October 15, 1993.  1-38.........................  Original...............  Oct. 15, 1993.         
    ----------------------------------------------------------------------------------------------------------------
    
    This incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from Airbus Industrie, 1 Rond Point 
    Maurice Bellonte, 31707 Blagnac Cedex, France. Copies may be 
    inspected at the FAA, Transport Airplane Directorate, 1601 Lind 
    Avenue, SW., Renton, Washington; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
        (n) This amendment becomes effective on June 28, 1996.
    
        Issued in Renton, Washington, on May 15, 1996.
    S.R. Miller,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 96-12731 Filed 5-23-96; 8:45 am]
    BILLING CODE 4910-13-U
    
    

Document Information

Effective Date:
6/28/1996
Published:
05/24/1996
Department:
Transportation Department
Entry Type:
Rule
Action:
Final rule.
Document Number:
96-12731
Dates:
Effective June 28, 1996.
Pages:
26091-26094 (4 pages)
Docket Numbers:
Docket No. 95-NM-85-AD, Amendment 39-9630, AD 96-11-05
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
96-12731.pdf
CFR: (1)
14 CFR 39.13