94-13010. Airworthiness Directives; Boeing Model 767-200 and 767-300 Series Airplanes  

  • [Federal Register Volume 59, Number 103 (Tuesday, May 31, 1994)]
    [Unknown Section]
    [Page 0]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 94-13010]
    
    
    [[Page Unknown]]
    
    [Federal Register: May 31, 1994]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 94-NM-58-AD; Amendment 39-8921; AD 94-11-05]
    
     
    
    Airworthiness Directives; Boeing Model 767-200 and 767-300 Series 
    Airplanes
    
    agency: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    summary: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to certain Boeing Model 767-200 and 767-300 series 
    airplanes. This action requires repetitive inspections of the pumping 
    unit assembly on the override and jettison fuel boost pump assemblies 
    to detect looseness of the screws that attach the inlet diffuser 
    assembly to the pumping unit housing, and repair or replacement of the 
    pumping unit assembly with a serviceable assembly, if necessary. For 
    certain airplanes, this AD also provides for deactivation of the center 
    wing fuel tank as an alternative to the repetitive inspections. This 
    amendment is prompted by reports of failures of the override and 
    jettison fuel pumps due to damage to impeller units and pumping unit 
    housings caused by loose diffuser rings in the fuel pump assemblies of 
    these airplanes. During dry fuel operation, a loose diffuser ring may 
    cause metal-to-metal contact. The actions specified in this AD are 
    intended to prevent the generation of sparks and a potential ignition 
    source inside the fuel tank caused by metal-to-metal contact during dry 
    fuel pump operation.
    
    dates: Effective June 15, 1994.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of June 15, 1994.
        Comments for inclusion in the Rules Docket must be received on or 
    before August 1, 1994.
    
    addresses: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-103, 
    Attention: Rules Docket No. 94-NM-58-AD, 1601 Lind Avenue, SW., Renton, 
    Washington 98055-4056.
        The service information referenced in this AD may be obtained from 
    Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, Washington 
    98124-2207. This information may be examined at the FAA, Transport 
    Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at 
    the Office of the Federal Register, 800 North Capitol Street, NW., 
    suite 700, Washington, DC.
    
    for further information contact: Lanny Pinkstaff, Aerospace Engineer, 
    Propulsion Branch, ANM-140S; FAA, Transport Airplane Directorate, 
    Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, 
    Washington 98055-4056; telephone (206) 227-2684; fax (206) 227-1181.
    
    supplementary information: The FAA has received reports of failures of 
    the override and jettison fuel pumps on certain Boeing Model 767-200 
    and -300 series airplanes. Investigation revealed that the screws that 
    attach the inlet diffuser assembly to the pumping unit housing became 
    loose and were ingested into the fuel pump assembly. Loose screws 
    caused the diffuser ring to become loose and contact the impeller, 
    which damaged the impeller and pumping unit housing and caused the fuel 
    pump to seize. During dry fuel pump operation, a loose diffuser ring 
    also could cause metal-to-metal contact. This condition, if not 
    corrected, could result in the generation of sparks and a potential 
    ignition source inside the fuel tank.
        The FAA has reviewed and approved Boeing Alert Service Bulletin 
    767-28A0045, Revision 1, dated April 28, 1994, that describes 
    procedures for repetitive inspections of the pumping unit assembly on 
    the override and jettison fuel boost pump assemblies to detect 
    looseness of the screws that attach the inlet diffuser assembly to the 
    pumping unit housing, and replacement of the pumping unit assembly with 
    a serviceable assembly, if necessary. As an alternative to the 
    inspections, the alert service bulletin also describes procedures for 
    deactivating the center wing fuel tank. Accomplishment of either of 
    these actions will prevent the inlet diffuser assembly and various 
    parts in the pump assembly from creating an ignition source during dry 
    fuel pump operation.
        In addition, the FAA has reviewed and approved Sundstrand Alert 
    Service Bulletin 5006286-28-A5, Revision 2, dated May 3, 1994, which 
    describes procedures for repair of the pumping unit assembly.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other Model 767-200 and -300 series airplanes of 
    the same type design, this AD is being issued to prevent the generation 
    of sparks and a potential ignition source inside the fuel tank. This AD 
    requires repetitive inspections of the pumping unit assembly on the 
    override and jettison fuel boost pump assemblies to detect looseness of 
    the screws that attach the inlet diffuser assembly to the pumping unit 
    housing, and repair or replacement of the pumping unit assembly with a 
    serviceable assembly, if necessary. For certain airplanes, this AD also 
    provides for deactivation of the center wing fuel tank as an 
    alternative for the repetitive inspections. The inspections, 
    replacement, and deactivation are required to be accomplished in 
    accordance with the Boeing alert service bulletin described previously. 
    The repair is required to be accomplished in accordance with the 
    Sundstrand alert service bulletin described previously.
        This AD also requires that operators submit a report of inspection 
    findings to the FAA.
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications shall identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 94-NM-58-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866. It has been determined further that this 
    action involves an emergency regulation under DOT Regulatory Policies 
    and Procedures (44 FR 11034, February 26, 1979). If it is determined 
    that this emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends 14 CFR part 
    39 of the Federal Aviation Regulations as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 
    106(g); and 14 CFR 11.89.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    94-11-05 Boeing: Amendment 39-8921. Docket 94-NM-58-AD.
    
        Applicability: Model 767-200 and -300 series airplanes; line 
    positions 001 through 473 inclusive, 475 through 504 inclusive, 506 
    through 532 inclusive, and 534; certificated in any category.
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent the generation of sparks and a potential ignition 
    source inside the fuel tank, accomplish the following:
        (a) Within 30 days after the effective date of this AD, 
    accomplish either paragraph (a)(1) or (a)(2) of this AD, as 
    applicable.
        (1) Perform an inspection of the pumping unit assembly, part 
    number 5006286 series, on the override and jettison fuel boost pump 
    assemblies to detect looseness of the screws that attach the inlet 
    diffuser assembly to the pumping unit housing, in accordance with 
    Boeing Alert Service Bulletin 767-28A0045, Revision 1, dated April 
    28, 1994.
        (i) If no looseness is found, prior to further flight, identify 
    the pumping unit assembly with ``28-A5'' next to the part number in 
    the part number block or other blank space of the identification 
    plate. Repeat the inspection thereafter at intervals not to exceed 
    1,000 hours time-in-service.
        (ii) If any looseness if found, prior to further flight, 
    accomplish either paragraph (a)(1)(ii)(A) or (a)(1)(ii)(B) of this 
    AD; and repeat the inspection thereafter at intervals not to exceed 
    1,000 hours time-in-service.
        (A) Replace the pumping unit assembly with a serviceable 
    assembly, in accordance with Boeing Alert Service Bulletin 767-
    28A0045, Revision 1, dated April 28, 1994. Or
        (B) Repair the pumping unit assembly in accordance with 
    Sundstrand Alert Service Bulletin 5006286-28-A5, Revision 2, dated 
    May 3, 1994.
        (2) For airplanes having a center tank scavenge system: In lieu 
    of accomplishing the inspection required by paragraph (a)(1) of this 
    AD, the center wing fuel tank may be deactivated in accordance with 
    Boeing Alert Service Bulletin 767-28A0045, Revision 1, dated April 
    28, 1994. The tank may be reactivated only after accomplishment of 
    the inspection required by paragraph (a)(1) of this AD, and the 
    repair or replacement, as necessary, required by paragraphs 
    (a)(1)(ii)(A) and (a)(1)(ii)(B) of this AD.
        (b) Within 10 days after accomplishing the initial inspection 
    required by paragraph (a) of this AD, submit a report of inspection 
    findings to the Manager, FAA, Transport Airplane Directorate, 
    Seattle Aircraft Certification Office (ACO), 1601 Lind Avenue, SW., 
    Renton, Washington 98055-4056; fax (206) 227-1181. The report must 
    include the inspection results, the airplane line position, the 
    location of the pump on the airplane, and the number of hours time-
    in-service on the pumping unit assembly since new or since its last 
    removal. Information collection requirements contained in this 
    regulation have been approved by the Office of Management and Budget 
    (OMB) under the provisions of the Paperwork Reduction Act of 1980 
    (44 U.S.C. 3501 et seq.) and have been assigned OMB Control Number 
    2120-0056.
        (c) As of 30 days after the effective date of this AD, no person 
    shall install an override fuel boost pump assembly, part number 
    5006283 series, or an override/jettison fuel boost pump assembly, 
    part number 5009656 series, on any airplane unless that assembly has 
    been inspected and identified previously in accordance with Boeing 
    Alert Service Bulletin 767-28A0045, Revision 1, dated April 28, 
    1994.
        (d) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle ACO, FAA, Transport 
    Airplane Directorate. Operators shall submit their requests through 
    an appropriate FAA Principal Maintenance Inspector, who may add 
    comments and then send it to the Manager, Seattle ACO.
    
        Note: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (f) The actions shall be done in accordance with Boeing Alert 
    Service Bulletin 767-28A0045, Revision 1, dated April 28, 1994; and 
    Sundstrand Alert Service Bulletin 5006286-28-A5, Revision 2, dated 
    May 3, 1994. This incorporation by reference was approved by the 
    Director of the Federal Register in accordance with 5 U.S.C. 552(a) 
    and 1 CFR Part 51. Copies may be obtained from Boeing Commercial 
    Airplane Group, P.O. Box 3707, Seattle, Washington 98124-2207. 
    Copies may be inspected at the FAA, Transport Airplane Directorate, 
    1601 Lind Avenue, SW., Renton, Washington; or at the Office of the 
    Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
        (g) This amendment becomes effective on June 15, 1994.
    
        Issued in Renton, Washington, on May 23, 1994.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 94-13010 Filed 5-27-94; 8:45 am]
    BILLING CODE 4910-13-U-M
    
    
    

Document Information

Effective Date:
6/15/1994
Published:
05/31/1994
Department:
Federal Aviation Administration
Entry Type:
Uncategorized Document
Action:
Final rule; request for comments.
Document Number:
94-13010
Dates:
Effective June 15, 1994.
Pages:
0-0 (1 pages)
Docket Numbers:
Federal Register: May 31, 1994, Docket No. 94-NM-58-AD, Amendment 39-8921, AD 94-11-05
CFR: (1)
14 CFR 39.13