95-11223. Airworthiness Directives; Robinson Helicopter Company Model R44 Helicopters  

  • [Federal Register Volume 60, Number 89 (Tuesday, May 9, 1995)]
    [Rules and Regulations]
    [Pages 24553-24555]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 95-11223]
    
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 95-SW-16-AD; Amendment 39-9210; AD 95-09-07]
    
    
    Airworthiness Directives; Robinson Helicopter Company Model R44 
    Helicopters
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to Robinson Helicopter Company Model R44 helicopters. 
    This action requires removal of the push-pull tube sleeve guide 
    assembly (sleeve guide) and replacement with a push-pull tube roller 
    guide assembly (roller guide); and, inspections of the push-pull tube 
    sleeves for signs of wear and replacement as necessary. This amendment 
    is prompted by a report of an operator experiencing binding in the 
    cyclic control system caused by torn heat-shrink material (material) on 
    the cyclic push-pull tubes binding in the sleeve guide. The actions 
    specified in this AD are intended to prevent binding in the cyclic 
    control system and subsequent loss of control of the helicopter.
    
    DATES: Effective May 24, 1995.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of May 24, 1995.
        Comments for inclusion in the Rules Docket must be received on or 
    before July 10, 1995.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Office of the Assistant Chief Counsel, Attention: 
    Rules Docket No. 95-SW-16-AD, 2601 Meacham Blvd., Fort Worth, Texas 
    76137.
        The service information referenced in this AD may be obtained from 
    Robinson Helicopter Company, 2901 Airport Drive, Torrance, California 
    90505. This information may be examined at the FAA, Office of the 
    Assistant Chief Counsel, 2601 Meacham Blvd., Room 663, Fort Worth, 
    Texas; or at the Office of the Federal Register, 800 North Capitol 
    Street, NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Ms. Lirio Liu, Aerospace Engineer, 
    FAA, Los Angeles Aircraft Certification Office, 3960 Paramount Blvd., 
    Lakewood, [[Page 24554]] California 90712, telephone (310) 627-5229, 
    fax (310) 627-5210.
    
    SUPPLEMENTARY INFORMATION: This amendment adopts a new AD that is 
    applicable to Robinson Model R44 helicopters. The Civil Aviation 
    Authority of England reported that on October 11, 1994, an operator of 
    a Model R44 helicopter experienced binding in the cyclic control 
    system. An inspection revealed that the material on the cyclic control 
    push-pull tubes had torn and caused the push-pull tubes to bind in the 
    push-pull tube guide. After reviewing this report, as well as the 
    manufacturer's data on wear-testing of the material used on the push-
    pull tube, and the maintenance history of the wear of this material at 
    the existing sleeve guide, the FAA has determined that the existing 
    sleeve guide should be replaced with a roller guide within the next 25 
    hours time-in-service (TIS) in order to reduce the wear on the push-
    pull tube material, and preserve the integrity of the cyclic control 
    system. The cyclic control system controls the attitude of the 
    helicopter. If it binds, the operator loses the ability to control 
    inputs to the main rotor. Due to the criticality of the cyclic control 
    system and the relatively short compliance time, this rule must be 
    issued immediately to correct an unsafe condition in the affected 
    helicopters. This condition, if not corrected, could result in binding 
    in the cyclic control system and subsequent loss of control of the 
    helicopter.
        The FAA has reviewed Robinson Helicopter Company R44 Service 
    Bulletin SB-4 (SB), dated January 24, 1995, which describes procedures 
    for removal of the existing sleeve guide and replacement with a roller 
    guide within the next 50 hours TIS. It also describes procedures for 
    inspecting the push-pull sleeve tube for signs of wear, and replacement 
    as necessary. However, based upon the manufacturer's test data as well 
    as the TIS of the helicopter that was involved in the one reported 
    incident (56.5 hours TIS), the FAA has determined that a compliance 
    time of 25 hours TIS is necessary to ensure the safety of the affected 
    helicopters.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other Robinson Model R44 helicopters of the same 
    type design, this AD is being issued to prevent binding in the cyclic 
    control system and subsequent loss of control of the helicopter. This 
    AD requires removal of the sleeve guide and replacement with a roller 
    guide. This AD also requires an initial inspection and repetitive 
    inspections at 100 hours TIS intervals of the C121-7 push-pull tube 
    sleeve for signs of wear, and replacement as necessary. The actions are 
    required to be accomplished in accordance with the service bulletin 
    described previously.
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket No. 95-SW-16-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and that it is not a ``significant regulatory 
    action'' under Executive Order 12866. It has been determined further 
    that this action involves an emergency regulation under DOT Regulatory 
    Policies and Procedures (44 FR 11034, February 26, 1979). If it is 
    determined that this emergency regulation otherwise would be 
    significant under DOT Regulatory Policies and Procedures, a final 
    regulatory evaluation will be prepared and placed in the Rules Docket. 
    A copy of it, if filed, may be obtained from the Rules Docket at the 
    location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 
    106(g); and 14 CFR 11.89.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding a new airworthiness directive 
    to read as follows:
    
    95-09-07  Robinson Helicopter Company: Amendment 39-9210. Docket No. 
    95-SW-16-AD.
    
        Applicability: Model R44 helicopters, serial numbers (S/N) 0001 
    through 0150, certificated in any category.
    
        Note 1: This AD applies to each helicopter identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For helicopters that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must use the authority 
    provided in paragraph (c) to request approval from the FAA. This 
    approval may address either no action, if the current configuration 
    eliminates the unsafe condition, or different actions necessary to 
    address the unsafe condition described in this AD. Such a request 
    should include an assessment of the [[Page 24555]] effect of the 
    changed configuration on the unsafe condition addressed by this AD. 
    In no case does the presence of any modification, alteration, or 
    repair remove any helicopter from the applicability of this AD.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent binding in the cyclic control system and subsequent 
    loss of control of the helicopter, accomplish the following:
        (a) Within 25 hours time-in-service after the effective date of 
    this AD, remove the existing push-pull tube sleeve guide assembly 
    (sleeve guide) and replace it with a C439-7 push-pull tube roller 
    guide assembly (roller guide), which is included in the KI-88 push-
    pull tube guide kit, in accordance with the Compliance Procedure in 
    Robinson Helicopter Company Service Bulletin SB-4, dated January 24, 
    1995.
        (b) Inspect the C121-7 push-pull tube sleeve for signs of wear 
    and replace, if necessary, using the sleeves and adhesive in the KI-
    88 push-pull tube guide kit in accordance with the Compliance 
    Procedure in Robinson Helicopter Company Service Bulletin SB-4, 
    dated January 24, 1995. Repeat this inspection at each 100 hours TIS 
    in accordance with the applicable maintenance manual.
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used when approved by the Manager, Los Angeles Aircraft 
    Certification Office, FAA. Operators shall submit their requests 
    through an FAA Principal Maintenance Inspector, who may concur or 
    comment and then send it to the Manager, Los Angeles Aircraft 
    Certification Office.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Los Angeles Aircraft Certification Office.
    
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the helicopter to a location where 
    the requirements of this AD can be accomplished.
        (e) The removal and replacement shall be done in accordance with 
    Robinson Helicopter Company Service Bulletin SB-4, dated January 24, 
    1995. This incorporation by reference was approved by the Director 
    of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR 
    part 51. Copies may be obtained from Robinson Helicopter Company, 
    2901 Airport Drive, Torrance, California, 90505. Copies may be 
    inspected at the FAA, Office of the Assistant Chief Counsel, 2601 
    Meacham Blvd., Room 663, Fort Worth, Texas; or at the Office of the 
    Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
        (f) This amendment becomes effective on May 24, 1995.
    
        Issued in Fort Worth, Texas, on May 1, 1995.
    Mark R. Schilling,
    Acting Manager, Rotorcraft Directorate, Aircraft Certification Service.
    [FR Doc. 95-11223 Filed 5-8-95; 8:45 am]
    BILLING CODE 4910-13-P
    
    

Document Information

Effective Date:
5/24/1995
Published:
05/09/1995
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
95-11223
Dates:
Effective May 24, 1995.
Pages:
24553-24555 (3 pages)
Docket Numbers:
Docket No. 95-SW-16-AD, Amendment 39-9210, AD 95-09-07
PDF File:
95-11223.pdf
CFR: (1)
14 CFR 39.13