99-16020. Energy Conservation Program: Test Procedures for Distribution Transformers  

  • [Federal Register Volume 64, Number 120 (Wednesday, June 23, 1999)]
    [Proposed Rules]
    [Pages 33431-33435]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 99-16020]
    
    
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    DEPARTMENT OF ENERGY
    
    Office of Energy Efficiency and Renewable Energy
    
    10 CFR Part 432
    
    [Docket Number EE-TP-98-550]
    
    
    Energy Conservation Program: Test Procedures for Distribution 
    Transformers
    
    AGENCY: Office of Energy Efficiency and Renewable Energy, DOE.
    
    ACTION: Notice of availability of documents and limited reopening of 
    the record and opportunity for public comment.
    
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    SUMMARY: The Department of Energy previously published a Notice of 
    Proposed Rulemaking to adopt test procedures for measuring the energy 
    efficiency of distribution transformers under the Energy Policy and 
    Conservation Act, as amended, 42 U.S.C. 6317(a). Since the time that 
    Notice appeared, the Department has received documents and comments 
    containing new information concerning National Electrical Manufacturers 
    Association (NEMA) TP 2, the sampling plan, and transformers to be 
    covered by the rulemaking. In addition, DOE has concerns regarding the 
    definition of a basic model. The Department is reopening the record of 
    its rulemaking to provide an opportunity for additional public comment 
    on the validity of this new information and its implications regarding 
    the proposed test procedures and the policy options now under 
    consideration by the Department.
    
    DATES: The Department will accept comments, data, and information 
    regarding the proposed rule and this reopening notice no later than 
    July 23, 1999.
    
    ADDRESSES: Please submit 10 copies (no faxes) to: Kathi Epping, U.S. 
    Department of Energy, Office of Energy Efficiency and Renewable Energy, 
    ``Energy Conservation Program: Test Procedures for Distribution 
    Transformers, Docket No. EE-RM-S-97-700'', EE-43, 1000 Independence 
    Avenue, SW, Washington, DC 20585-0121. In addition, the Department 
    requests that an electronic copy (3\1/2\'' diskette) of the comments on 
    WordPerfectTM 6.1 be provided.
        Pursuant to the provisions of 10 CFR 1004.11, any person submitting 
    information which he or she believes to be confidential and exempt by 
    law from public disclosure should submit one complete copy of the 
    document and ten (10) copies, if possible, from which the information 
    believed to be confidential has been deleted. The Department of Energy 
    will make its own determination with regard to the confidential status 
    of the information and treat it according to its determination.
        Copies of the National Electrical Manufacturers Association 
    Standard TP 2-1998, ``Guide for Determining Energy Efficiencies for 
    Distribution Transformers'' (NEMA TP 2), the National Institute of 
    Standards and Technology Technical Note 1427, ``An Analysis of 
    Efficiency Testing under the Energy Policy and Conservation Act: A Case 
    Study with Application to Distribution Transformers'' (NIST TN 1427), 
    and other correspondence related to this rulemaking are available for 
    public inspection and copying at the Freedom of Information Reading 
    Room, U.S. Department of Energy, Forrestal Building, Room 1E-190, 1000 
    Independence Avenue, SW, Washington, DC 20585, (202) 586-3142, between 
    the hours of 9:00 a.m. and 4:00 p.m., Monday through Friday, except 
    Federal holidays.
    
    FOR FURTHER INFORMATION CONTACT: Kathi Epping, U.S. Department of 
    Energy, Office of Energy Efficiency and Renewable Energy, EE-43, 1000 
    Independence Avenue, S.W., Washington, D.C. 20585-0121, (202) 586-7425, 
    email: Kathi.Epping@ee.doe.gov, or Edward Levy, Esq., U.S. Department 
    of Energy, Office of General Counsel, GC-72, 1000 Independence Avenue, 
    S.W., Washington, D.C. 20585, (202) 586-9507, email: 
    Edward.Levy@hq.doe.gov
    
    SUPPLEMENTARY INFORMATION: Pursuant to section 346(a) of the Energy 
    Policy and Conservation Act, as amended (EPCA), 42 U.S.C. 6317(a), the 
    Department of Energy (DOE or the Department) proposed in a Notice of 
    Proposed Rulemaking (``NOPR'' or ``Notice'') to adopt a new regulation, 
    10 CFR Part 432. 63 FR 63360 (November 12, 1998). The regulation (the 
    ``proposed rule'') would include test procedures for measuring the 
    energy efficiency of distribution transformers; several definitions 
    regarding the test procedure, including the definition of a 
    distribution transformer and the definition of a basic model; and a 
    sampling plan for minimizing test burden. DOE held a public hearing on 
    January 6, 1999, and received 9 written comments on the proposed rule. 
    After reviewing the hearing transcript and comments, DOE concluded that 
    a number of significant issues had been raised that required additional 
    analysis. These issues include: (1) the adequacy of stakeholder 
    opportunity to review NEMA TP 2; (2) the suitability of NEMA TP 2 to be 
    adopted as the DOE test procedure; (3) transformers covered under the 
    definition of ``distribution transformer''; (4) the appropriateness of 
    proposed sampling plans for demonstrating compliance; and (5) the 
    suitability of the definition of ``basic model'' for the purpose of 
    grouping transformers to limit test burden.
    
    1. Availability of Documents
    
        In the Notice, DOE stated it was proposing incorporation by 
    reference either ANSI/IEEE standards C57.12.90 and C57.12.91 or NEMA 
    standard TP 2. In the Notice, the Department stated its concern over 
    whether TP 2 had undergone broad-based scrutiny, and DOE stated that, 
    in order to accept TP 2, DOE would need sufficient evidence that all 
    users and stakeholders have had an opportunity to review TP 2. In 
    comments on the proposed rule, some stakeholders expressed concern that 
    they had not been given the opportunity to Review NEMA TP 2. (ERMCO, 
    No. 13 at 1; Dynapower, No. 17 at 1; and Howard Industries, No. 18 at 
    2.) 1 Because the DOE wants to ensure that all stakeholders 
    have an opportunity to review TP 2, the Department has sent copies of 
    NEMA TP 2 to the parties on its Distribution Transformer Stakeholder 
    mailing list. In addition, the National Institute of Standards and 
    Technology (NIST) issued Technical Note 1427 entitled ``An Analysis of 
    Efficiency Testing under the Energy Policy and Conservation Act: A Case 
    Study with
    
    [[Page 33432]]
    
    Application to Distribution Transformers.'' (NIST TN 1427) The 
    Department has also sent this report, which analyzes the sampling plans 
    contained in proposed 10 CFR Part 432 and in NEMA TP 2 and compares 
    them to each other, to the parties on the Department's distribution 
    transformer mailing list. Copies of both NIST TN 1427 and NEMA TP 2 are 
    available for inspection in the DOE Freedom of Information Reading 
    Room. For information and copies of NEMA TP 2, please contact Anthony 
    Balducci of NEMA at (703) 841-3245. For copies or questions on NIST TN 
    1427, please contact Ken Stricklett of NIST at (301) 975-3955.
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        \1\ Comments are identified by company name, followed by comment 
    number in the docket at page number. For example, ``ERMCO, No. 13 at 
    1'' means comment number 13, submitted by ERMCO, at page 1. Also 
    note that comment number ``11 DD'' refers to the hearing transcript.
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    2. NEMA TP 2
    
        On the subject of whether NEMA TP 2 is ready to be adopted as the 
    national test procedure, the American Council for an Energy Efficient 
    Economy (ACEEE) has indicated its support of NEMA TP 2, provided that 
    both NEMA and non-NEMA industry representatives have had sufficient 
    opportunity to review the standard, and there is wide support for it 
    among these representatives. (ACEEE, No. 20 at 1.) ACEEE and Dynapower, 
    Inc. both expressed concerns, however, that NEMA TP 2 may not be 
    appropriate for all customers. For example, the loading conditions may 
    not be representative of all applications. For these reasons, Dynapower 
    believes further evaluation is necessary before the final rule is 
    issued, and ACEEE suggested that DOE investigate whether a corollary 
    test procedure to address those transformers that distribute power to 
    industrial or large commercial customers may be necessary in addition 
    to NEMA TP 2. (Dynapower, No. 17 at 1 and ACEEE, No. 20 at 1.)
        Howard Industries believes having all the requirements in a single 
    standard is NEMA TP 2's predominant advantage, and therefore Howard 
    Industries tentatively supported the adoption of NEMA TP 2, pending a 
    more thorough review. (Howard Industries, No. 18 at 1.)
        At the January hearing, ERMCO stated that it could not comment on 
    NEMA TP 2 at that time, but that it did support the American National 
    Standards Institute (ANSI) approval process. (ERMCO, No. 11 DD at 18-
    23.) At the same hearing, Edison Electric Institute (EEI) indicated its 
    preference for ANSI standards. (EEI, No. 11 DD at 31.)
        In its comments on the NOPR, NEMA indicated that NEMA TP 2 has been 
    submitted to ANSI's accreditation standards committee C57 for approval. 
    NEMA further stated that it anticipated receiving ballots by the end of 
    March 1999 and resolution of comments shortly thereafter, and that it 
    should take approximately sixty days for ANSI to approve NEMA TP 2. 
    (NEMA, No. 21 at 2.)
        Because of the controversy over the two options delineated in the 
    proposed rule, the Department invites further comment on whether DOE 
    should choose Option 1 (ANSI/IEEE standards C57.12.90 and C57.12.91) or 
    Option 2 (NEMA TP 2), as described in the NOPR, for the final rule for 
    test procedures. The Department also seeks comment on the subsidiary 
    issue of the appropriateness of tying adoption of NEMA TP 2 to ANSI 
    approval.
        In addition, the Department wants to ensure that the test 
    procedures that DOE adopts are suitable for all distribution 
    transformers that are being regulated under the statute. Because DOE is 
    concerned that the loading factor in the test procedure may not be 
    appropriate for all distribution transformers, DOE would consider the 
    adoption of different loading factors for different types of 
    distribution transformers in order to capture the loadings they 
    typically carry and more accurately rate the efficiency level of each. 
    DOE solicits comments on whether this course of action is appropriate. 
    If several loading factors are selected, only the loading factors used 
    in the calculations would change; the test procedure would remain the 
    same. DOE realizes that, in developing the TP 2 loading factors, NEMA 
    considered this issue, and the Department welcomes its comments as well 
    as those of stakeholders not represented by NEMA.
    
    3. Definition of Distribution Transformer
    
        Section 346 of EPCA directs the Department to address the 
    development of energy efficiency requirements for ``distribution 
    transformers.'' The statute provides no definition for ``distribution 
    transformer.'' As part of the Notice, the Department proposed a 
    definition, so as to delineate the transformers that EPCA requires to 
    be evaluated for standards and, therefore, initially subject to the 
    test procedures.
        The definition in the proposed rule is as follows: ``a transformer 
    with a primary voltage of 480 V to 35 kV, a secondary voltage of 120 V 
    to 600 V, a frequency of 55-65 Hz, and a capacity of either 10 kVA to 
    2500 kVA for liquid-immersed transformers or 0.25 kVA to 2500 kVA for 
    dry-type transformers, except for (1) converter and rectifier 
    transformers with more than two windings per phase, and (2) 
    transformers which are not designed to be continuously connected to a 
    power distribution system as a distribution transformer. This second 
    exception includes regulating transformers, machine tool transformers, 
    welding transformers, grounding transformers, testing transformers, and 
    other transformers which are not designed to transfer electrical energy 
    from a primary distribution circuit, to a secondary distribution 
    circuit, or within a secondary distribution circuit, or to a consumer's 
    service circuit.'' 63 FR at 63370.
        The following are a list of areas of the definition in which there 
    is disagreement among stakeholders:
    
    a. Low Voltage Transformers
    
        In oral, as well as written, comments on the proposed rule, NEMA 
    stated that the definition of ``distribution transformer'' in the 
    proposed rule was too broad and should not include low voltage (600 
    Volts and below) transformers. (NEMA, No. 21 at 2 and No. 11 DD at 63.) 
    In NEMA's view, these low voltage transformers are considered ``general 
    purpose transformers,'' which NEMA says are defined as ``specialty 
    transformers,'' not ``distribution transformers.'' NEMA quoted the 
    ANSI/IEEE C57.12.80 definition of ``distribution transformer'' as ``a 
    transformer for transferring electrical energy from a primary 
    distribution circuit to a secondary distribution circuit or consumer's 
    service circuit. NOTE: Distribution transformers are usually rated in 
    the order of 5-500 kVA.'' NEMA also noted that the IEEE Dictionary 
    defines ``primary distribution circuit'' as ``an alternating current 
    circuit that supplies the primary of a distribution transformer from a 
    generator, a substation, or a distribution bus.'' NEMA stated further 
    that the IEEE Power Engineering Society does not consider low voltage 
    transformers to be distribution transformers. However, NEMA 
    acknowledged that in IEEE standard 241, the Industry Application 
    Society (IAS) defines low voltage transformers as indoor distribution 
    transformers, but went on to observe that the IAS consists of 
    transformer installers, not manufacturers. (NEMA, No. 21 at 2-4.) Naval 
    Facilities Engineering Command Atlantic Division (NAVFAC LANTDIV) 
    indicated support of NEMA's comments regarding low voltage 
    transformers. (NAVFAC LANTDIV, No. 22 at 1.)
        Howard Industries commented that it suspects the definition of 
    distribution transformer in the NOPR is too broad and suggested DOE 
    perform a further review. (Howard Industries, No. 18 at 2-3.)
    
    [[Page 33433]]
    
        Tony Dell'arciprete, an Electrical Engineer for Electrical Design 
    and Construction Projects for GSA, stated that indoor distribution 
    transformers are distribution transformers. He also sited ANSI/IEEE 
    Standard 241 (``the Gray Book''). He stated that he considers a 480 
    volt primary and a 120/208 volt secondary to be a distribution level 
    voltage. Furthermore, he indicated that excluding these transformers by 
    calling them ``general purpose transformers'' or ``specialty 
    transformers'' is a ``play on words.'' (Dell'arciprete, No. 23 at 1.)
        In its comments on the proposed rule, ACEEE noted that ANSI/IEEE 
    Standard 241 defines ``indoor distribution transformer'' as one for 
    which ``both primaries and secondaries are 600 volts and below (the 
    most common ratio is 480-208Y/120V),'' and that these transformers 
    offer the greatest potential energy savings. ACEEE also recommended 
    that, given the ambiguity of the definition of the term ``distribution 
    transformer,'' the Department should ``err on the side of a broader 
    interpretation--particularly at this stage of the process, before 
    standard setting has begun-- to ensure energy savings opportunities are 
    not lost.'' (ACEEE, No. 20 at 2.)
        The Department is inclined to agree with ACEEE. Furthermore, the 
    Department does not believe the definition of ``distribution 
    transformer'' found in ANSI/IEEE standard C57.12.80 precludes the 
    coverage of low voltage transformers. The Department believes an 
    alternating current circuit that supplies the primary of a distribution 
    transformer from a 277/480 volt distribution bus would fall within the 
    definition of ``primary distribution circuit'' that NEMA provided from 
    the IEEE dictionary. Consequently, the Department believes that these 
    low voltages are covered under the ANSI/IEEE definition of 
    ``distribution transformers.''
        The Department also is inclined to disagree with NEMA's 
    interpretation that because low voltage and ``indoor distribution 
    transformers'' are also referred to as ``general purpose transformers'' 
    or ``specialty transformers,'' they are not distribution transformers. 
    In fact, next to the terms ``general purpose transformers'' and 
    ``specialty transformers'' in the IEEE dictionary are the words 
    ``(power and distribution transformers).'' The Department believes 
    these words indicate that the authors of the dictionary consider these 
    transformers to be a subset of distribution transformers. Hence, it 
    appears to the Department that the ``indoor distribution transformers'' 
    defined in ANSI/IEEE standard 241, are merely a subset of 
    ``distribution transformers.'' The Department questions NEMA's 
    implication that the Industry Application Society (IAS) IEEE standard 
    is less valid because the IAS consists of installers of transformers, 
    not manufacturers. In addition, several manufacturers, including Acme 
    Electric Corporation, Jefferson Electric, Cutler-Hammer, Falvo 
    Electrical Supply, and PowerSmiths International Corporation, 
    identified these low voltage transformers as ``distribution 
    transformers'' in their product literature/web pages. Web pages for 
    Delta Transformer and Hammond Manufacturing Transformer Group used the 
    words ``General Purpose Transformers (distribution)'' and ``General 
    purpose distribution transformers,'' respectively, indicating that the 
    terms ``general purpose transformer'' and ``distribution transformer'' 
    are not exclusive. (Product literature, No. 24.)
        In the proposed rule's definition of distribution transformer, as 
    well as in the notice announcing its determination as to the 
    distribution transformers for which standards appear to be warranted, 
    62 FR 54809 (October 27, 1997), (``Determination Notice''), the 
    Department construed the term ``distribution transformer'' in EPCA as 
    including low voltage transformers. The Department does not find 
    persuasive the comments discussed above that advocate a contrary 
    approach. Thus, the Department intends to adopt, in the final rule, the 
    proposed rule's inclusion of low voltage transformers in the definition 
    of distribution transformer, unless it receives information that 
    justifies exclusion of these transformers.
    
    b. Capacity/Power Ratings
    
        NEMA commented that units with fractional power ratings are not 
    defined as distribution transformers, and NEMA recommended a capacity 
    (power rating) limit of 15 kVA for dry-type distribution transformers. 
    NEMA also provided a comment noting that ANSI C57.12.50 identifies a 
    range of 1-500 kVA for dry-type distribution transformers. (NEMA, No. 
    21 at 4.)
        The Department is inclined to agree with NEMA regarding fractional 
    power ratings. Consequently, DOE does not intend to include 
    transformers with kVA ratings less than one in the distribution 
    transformer definition and intends in the final rule to increase the 
    proposed rule's 0.25 kVA lower capacity limit for distribution 
    transformers. However, the Department is undecided as to whether this 
    limit for dry-type distribution transformers should be 1 kVA 
    (consistent with ANSI C57.12.50), 5 kVA (consistent with ANSI 
    C57.12.80), 10 kVA (consistent with the lower limit for liquid-filled 
    transformers), or 15 kVA (consistent with NEMA TP 2). The Department 
    requests further comments on the appropriate lower limit for the power 
    ratings of distribution transformers.
    
    c. Liquid-filled Distribution Transformers
    
        Edison Electric Institute (EEI) requested that liquid-filled 
    transformers be excluded from the rulemaking, because the utility 
    market already drives these transformers to be efficient, within the 
    limits of cost effectiveness. EEI stated that utilities already apply 
    total owning cost methodologies in its purchasing decisions, and, 
    therefore, it is unnecessary and counterproductive for the Department 
    to mandate energy efficiency standards for liquid-filled transformers. 
    However, EEI conceded that it would not object to DOE compiling and 
    comparing test methods approved by standards setting bodies such as 
    IEEE and ANSI. EEI also voiced support for the EPA's voluntary Energy 
    Star program. (EEI, No. 19 at 1-5.)
        In the Determination Notice, the Department concluded that 
    standards are warranted for liquid-filled distribution transformers. 62 
    FR 54816. Thus, they were included in the proposed rule. Because the 
    final rule addresses test procedures only, and not whether efficiency 
    standards are warranted, the Department intends to include liquid-
    filled transformers as outlined in the proposed rule. During the 
    efficiency standards rulemaking, the Department will reevaluate its 
    determination of the transformers for which standards are warranted. 62 
    FR 54817.
    
    d. Rectifier and Converter Transformers
    
        NEMA, Mr. Kline, and Howard Industries stated their belief that 
    rectifier and converter transformers are not distribution transformers. 
    (Kline, No. 14 at 1-2; Howard Industries, No. 18 at 3; and NEMA, No. 15 
    at 1-2 and No. 21 at 4-5.) As a result of these comments and discussion 
    at the public hearing, the Department is inclined to exclude from the 
    ``distribution transformer'' definition all rectifier and converter 
    transformers if they are built and labeled as such.
    
    e. Autotransformers and Transformers with Tap Ranges Greater Than 15%
    
        NEMA and Howard Industries requested that transformers with tap 
    ranges greater than 15 percent and autotransformers be excluded from 
    the
    
    [[Page 33434]]
    
    rulemaking. (Howard Industries, No. 18 at 3 and NEMA, No. 15 at 2 and 
    No. 21 at 5.) The Department is inclined to believe few of these 
    transformers exist in the distribution system, little energy would be 
    saved by regulating them, and excluding them would be unlikely to 
    create loopholes in the regulation. Consequently, the Department is 
    inclined to exclude these transformers from this rulemaking.
    
    f. Sealed/Non-Ventilated Transformers and Special Impedance and 
    Harmonic Transformers
    
        NEMA and Howard Industries requested that sealed/non-ventilated 
    transformers and special impedance and harmonic transformers be 
    excluded from the rulemaking. (Howard Industries, No. 18 at 3 and NEMA, 
    No. 15 at 2 and No. 21 at 5.) However, NEMA's justification for their 
    exclusion is the inability of these transformers to meet the TP 1 
    efficiency levels. NEMA provided no other reasons why these 
    transformers should not be covered by the test procedure.
        These transformers were included in the proposed rule's definition 
    of distribution transformer, 63 FR 63370, as well as in the 
    Determination Notice, 62 FR 54811. The Department does not find 
    persuasive the comments discussed above that advocate exclusion of 
    these products. Thus, the Department intends to include sealed/non-
    ventilated transformers and special impedance and harmonic transformers 
    in the test procedures final rule, unless it receives information that 
    justifies exclusion of these transformers from the test procedures. The 
    appropriate efficiency levels, if any, for these and other classes of 
    distribution transformers will be evaluated during the efficiency 
    standards rulemaking.
    
    g. Retrofit Transformers
    
        NEMA and Howard Industries indicated that while they do not 
    recommend excluding all retrofit transformers, some currently operating 
    transformers fit tightly into their locations or enclosures, making it 
    impossible to replace them with more efficient transformers, which are 
    generally larger or configured differently. (NEMA, No. 21 at 5 and 
    Howard Industries, No. 18 at 3.) The Department is contemplating 
    whether this situation calls for exclusion of these transformers from 
    this rulemaking or for consideration of a separate class in a future 
    standards rulemaking. In either case, the Department needs further 
    information in order to define and treat these transformers 
    appropriately. The Department is therefore soliciting further comments 
    on how to distinguish these from other transformers and on the 
    dimensional restrictions imposed on them.
    
    4. Sampling Plans
    
        In the NOPR, the Department proposed a methodology--a sampling 
    plan--that a manufacturer would be required to use to establish the 
    efficiency of a basic model of distribution transformers based on tests 
    of sample units of that basic model. 63 FR at 63366-67, 63371. In its 
    comments on the proposed rule, Howard Industries expressed concern that 
    a large amount of testing and record-keeping may add unnecessary costs 
    to its products. The company believes that the statistical approaches 
    used in 10 CFR Part 430, upon which the proposed rule was based, are 
    suitable for highly standardized products, while distribution 
    transformers are very specialized products often produced in very low 
    volumes. Howard Industries stated that certain sizes may be produced in 
    quantities of less than five per year, and some may not even be 
    produced at all for a whole year. The company strongly recommended that 
    the approach adopted by DOE minimize the number of units that must be 
    tested to satisfy both compliance and enforcement, and it suggested 
    that basic models of which fewer than 5 units are produced in a 180 day 
    period be exempt from the rule for this period of time and no testing 
    be performed. Howard Industries believes the impact of energy loss due 
    to this small quantity of units is so small it can be neglected. The 
    company also supports the eight percent tolerance used in the NEMA 
    sampling plan. (Howard Industries, No. 18 at 4.)
        Southern Transformer Company commented that it will be difficult 
    for small companies to assemble, calibrate, and certify test sets to 
    comply with the proposed rule's testing requirements. Southern 
    Transformer Company suggested that DOE provide a grant to NIST to 
    assist small companies in this effort. (Southern Transformer, No. 12 at 
    1.)
        In its comments on the proposed rule, NEMA urged the Department to 
    use the sampling plan for compliance found in Section 7 of NEMA TP 2. 
    (NEMA, No. 11 DD at 174, No. 15 at 3-4; and No. 21 at 6-8.) NEMA also 
    stated that the 8 percent loss tolerance (throw-away limit) in the TP 2 
    sampling plan compels manufacturers to design their products to at 
    least the minimum average efficiency standard. NEMA also stated that it 
    would consider adopting, in Section 7 of NEMA TP 2, subdivisions of its 
    globalized aggregation into the following possible categories: Low 
    Voltage Dry, Medium Voltage Dry, Liquid-Filled 500 kVA and below, and 
    Liquid-Filled above 500 kVA. (NEMA, No. 21 at 7.)
        ACEEE supports a sampling plan that minimizes the testing burden, 
    provided that a small sample can provide a high degree of confidence 
    that efficiency levels reported by manufacturers are accurate. ACEEE 
    believes the burden of proof is on the industry to prove NEMA TP 2 
    satisfies these conditions. ACEEE believes the sampling plan in the 
    NOPR is satisfactory. (ACEEE, No. 20 at 3.)
        The Department still has concerns regarding the aggregation of 
    basic models used in NEMA TP 2. Nonetheless, the Department recognizes 
    the aggregation and 100% testing method in the NEMA TP 2 sampling plan 
    does have merit, particularly for limited production models. However, 
    the Department doubts that any basic models of which there are at least 
    50 units produced per 180 days would need to be aggregated with other 
    basic models. The Department is inclined to believe that 100% testing 
    of smaller, limited production models, coupled with the assurance that 
    any individual unit that is 8% below a standard would be eliminated, 
    renders it likely that these units would be designed to meet any 
    applicable minimum standard efficiency.
        For the final rule, the Department, however, is considering 
    adoption of one or some combination of the following sampling plan 
    options:
        (1) Variation on NEMA TP 2:
        (a) Basic models for which all units are tested because the 
    manufacturer chooses to do so, because of customer's specifications, 
    requirements to comply with other standards, or other such reasons: \2\
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        \2\ For basic models that have sufficiently large numbers of 
    units to minimize the statistical likelihood of error, this approach 
    provides evidence, based on direct measurements, that each basic 
    model meets or exceeds the efficiency standard. For basic models 
    with limited production (< 50="" per="" 180="" days),="" the="" aggregation="" of="" both="" large="" and="" small="" production="" models="" reduces="" the="" risk="" of="" rejecting="" the="" limited="" production="" models="" due="" to="" the="" relatively="" high="" statistical="" possibility="" of="" erroneously="" estimating="" the="" mean="" of="" a="" population="" from="" a="" small="" sample.="" ---------------------------------------------------------------------------=""> Demonstrate the compliance of aggregations of basic models 
    to the aggregate standard as described in TP-2 Section 7.2.1.
         Additionally, demonstrate the compliance of each basic 
    model for which 50 or more units have been manufactured during 180 
    calendar days.
         Discard all units whose losses exceed 8% of the rated 
    value for that basic model, as required by TP 2.
    
    [[Page 33435]]
    
        (b) Basic models which consist of units of identical design and are 
    tested on a sampling basis:
         Per NEMA TP 2 Section 7.2.2, take a sample of at least 
    five units of each basic model per month over a 180 calendar day period 
    and compute from the test results the estimated mean of each basic 
    model from the sample.
         Demonstrate the compliance of the aggregate as in TP 2.
         Additionally, demonstrate the compliance of each basic 
    model for which 50 or more units have been manufactured during 180 
    calendar days.
         Discard all units whose losses exceed 8% of the rated 
    value for the basic model as required by TP 2.
        For small population basic models of fewer than 5 units, all units 
    must be tested.
        (2) A sampling plan similar to that in the NOPR, allowing some form 
    of aggregation for small production basic models.
        (3) The requirement of a certification of compliance or compliance 
    statement only, in which the manufacturer would provide a written 
    explanation of how it has demonstrated, verified, and certified 
    compliance. In the written material accompanying the certificate, the 
    manufacturer must demonstrate the basic premise for compliance.
        A sampling plan would be included in the final test procedures rule 
    primarily for the purpose of demonstrating compliance with possible 
    future standards. The Department acknowledges that a sampling plan is 
    not necessary for the test procedure itself. However, the sampling plan 
    might be used in the evaluation of possible future standards. The 
    Department also recognizes that although some of the sampling plans 
    under consideration may be adequate to demonstrate compliance with a 
    minimum efficiency standard, these plans may not be adequate to address 
    the question of efficiency representations. The Department is 
    deliberating over whether labeling of particular efficiency values is 
    appropriate for this product. The issue of representations will need to 
    be addressed at a future time.
    
    5. Definition of ``Basic Model''
    
        ERMCO, Howard industries, ACEEE, and NEMA supported the definition 
    of ``basic model'' in the proposed rule. (ERMCO, No. 13 at 2; Howard 
    Industries, No. 18 at 3; ACEEE, No. 20 at 2-3; and NEMA, No. 21 at 6.) 
    ACEEE also suggested that industry sources provide guidance for 
    ensuring manufacturers do not intentionally design some high efficiency 
    models to counterbalance other low efficiency models within the same 
    basic model. (ACEEE, No. 20 at 2-3.)
        After further examination, the Department believes the definition 
    of basic model in the proposed rule may be problematic. As set forth in 
    the NOPR, a basic model is intended to be a group of models, produced 
    by a given manufacturer, that have performance, design, mechanical, 
    functional, and electrical characteristics that are essentially 
    identical, and do not have refinements that affect energy consumption. 
    63 FR 63365. The general Part 430 definition of basic model was 
    modified for distribution transformers in the proposed rule (Part 432). 
    63 FR at 63365-66, 63369. However, the proposed Part 432 definition of 
    basic model may need some further modification.
        All products within the same basic model should be in the same 
    product class. (In its standards rulemakings, the Department 
    establishes a separate ``class'' with its own efficiency standard for a 
    product when the record indicates that the product includes a utility 
    or performance-related feature that affects energy efficiency.) The 
    following is an example depicting how the proposed basic model 
    definition may be problematic:
        A special impedance distribution transformer model, because of its 
    inherently inferior efficiency, would likely be in a class separate 
    from regular distribution transformers. The proposed basic model 
    definition specifies that the following characteristics must be used to 
    group different models of distribution transformers in a basic model: 
    output power rating, voltage range, insulation type, and number of 
    phases. These features of a special impedance distribution transformer, 
    however, could be the same as for a regular distribution transformer. 
    Consequently, under the proposed definition of basic model, these two 
    transformers could be within the same basic model even though they 
    would have significantly different efficiencies. This example 
    illustrates that the current definition of basic model will likely 
    categorize, within the same basic model, transformers that should be in 
    different classes.
        The Department would appreciate comments on how the Department 
    should deal with this problem. The Department realizes that 
    manufacturers would prefer special classes of distribution transformers 
    to be exempted from regulation. However, as previously stated, the 
    Department does not find that solution to be appropriate in this test 
    procedures rulemaking.
        In grouping transformers into basic models, we have to look at all 
    the features, and the ones that have widely differing effects on 
    efficiency should not be grouped together. In the final rule, the 
    Department is considering adding some other features that affect 
    efficiency (such as physical material of the windings and core, 
    physical size, and impedance range) to the definition of basic model. 
    The Department is open to suggestions as to what other features should 
    be considered for the basic model definition, so that we do not have 
    the problem outlined above. The Department also is considering adding 
    the words ``and the other features of which have comparable effect on 
    efficiency'' to the proposed definition of ``basic model'' to alleviate 
    this problem.
    
        Issued in Washington, D.C., on June 17, 1999.
    Dan W. Reicher,
    Assistant Secretary, Energy Efficiency and Renewable Energy.
    [FR Doc. 99-16020 Filed 6-22-99; 8:45 am]
    BILLING CODE 6450-01-P
    
    
    

Document Information

Published:
06/23/1999
Department:
Energy Efficiency and Renewable Energy Office
Entry Type:
Proposed Rule
Action:
Notice of availability of documents and limited reopening of the record and opportunity for public comment.
Document Number:
99-16020
Dates:
The Department will accept comments, data, and information regarding the proposed rule and this reopening notice no later than July 23, 1999.
Pages:
33431-33435 (5 pages)
Docket Numbers:
Docket Number EE-TP-98-550
PDF File:
99-16020.pdf
CFR: (1)
10 CFR 432