95-13940. Special Conditions: Israel Aircraft Industries Model Galaxy Series Airplane, High Altitude Operation  

  • [Federal Register Volume 60, Number 109 (Wednesday, June 7, 1995)]
    [Proposed Rules]
    [Pages 30019-30026]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 95-13940]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 25
    
    [Docket No. NM-111; Notice No. SC-95-4-NM]
    
    
    Special Conditions: Israel Aircraft Industries Model Galaxy 
    Series Airplane, High Altitude Operation
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed special conditions.
    
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    SUMMARY: This notice proposes special conditions for the Israel 
    Aircraft Industries (IAI) Ltd. Model Galaxy airplane. This new airplane 
    will have an unusual design feature associated with an unusually high 
    operating altitude (45,000 feet), for which the applicable 
    airworthiness regulations do not contain adequate or appropriate safety 
    standards. These special conditions contain the additional safety 
    standards that the Administrator considers necessary to establish a 
    level of safety equivalent to that established by the existing 
    airworthiness standards.
    
    DATES: Comments must be received on or before July 24, 1995.
    
    ADDRESSES: Comments on this proposal may be mailed in duplicate to: 
    Federal Aviation Administration, Office of the Assistant Chief Counsel, 
    Attn.: Rules Docket (ANM-7), Docket No. NM-111, 1601 Lind Avenue SW., 
    Renton, Washington, 98055-4056; or delivered in duplicate to the Office 
    of the Assistant Chief Counsel at the above address. Comments must be 
    marked ``Docket No. NM-111.'' Comments may be inspected in the Rules 
    Docket weekdays, except Federal holidays, between 7:30 a.m. and 4:00 
    p.m.
    
    FOR FURTHER INFORMATION CONTACT:
    Timothy Dulin, FAA, Standardization Branch, ANM-113, Transport Airplane 
    Directorate, Aircraft Certification Service, 1601 Lind Avenue SW., 
    Renton, Washington, 98055-4056, telephone (206) 227-2141.
    
    SUPPLEMENTARY INFORMATION: 
    
    Comments Invited
    
        Interested persons are invited to participate in the making of 
    these proposed special conditions by submitting such written data, 
    views, or arguments as they may desire. Communications should identify 
    the regulatory docket and special conditions number and be submitted in 
    duplicate to the address specified above. All communications received 
    on or before the closing date for comments will be considered by the 
    Administrator. These special conditions may be changed in light of the 
    comments received. All comments submitted will be available in the 
    Rules Docket for examination by interested persons, both before and 
    after the closing date for comments. A report summarizing each 
    substantive public contact with FAA personnel concerning this 
    rulemaking will be filed in the docket. Persons wishing the FAA to 
    acknowledge receipt of their comments submitted in response to this 
    request must submit with those comments a self-addressed, stamped 
    postcard on which the following statement is made: ``Comments to Docket 
    No. NM-111.'' The postcard will be date stamped and returned to the 
    commenter.
    
    Background
    
        On July 29, 1992, IAI Ltd., Ben-Gurion International Airport, 
    70100, Israel, applied for a new type certificate in the transport 
    airplane category for the Model Galaxy airplane. The IAI Model Galaxy 
    airplane is a derivative of the IAI Model 1125 Westwind Astra and is 
    designed to be a long range, high speed swept low wing airplane with 
    two aftfuselage mounted Pratt & Whitney PW 306A engines and a 
    conventional empennage.
        The type design of the Model Galaxy contains a number of novel and 
    unusual design features for an airplane type certificated under the 
    applicable provisions of part 25 of the Federal Aviation Regulations 
    (FAR). Those features include the relatively small passenger cabin 
    volume and a high maximum operating altitude. The applicable 
    airworthiness requirements do not contain adequate or appropriate 
    safety standards for the IAI Galaxy; therefore, special conditions are 
    necessary to establish a level of safety [[Page 30020]] equivalent to 
    that established in the regulations.
    
    Type Certification Basis
    
        Under the provisions of Sec. 21.17 of the FAR, IAI Ltd. must show 
    that the Galaxy meets the applicable provisions of part 25, effective 
    February 1, 1965, as amended by Amendments 25-1 through 25-77. The 
    certification basis may also include later amendments to part 25 that 
    are not relevant to these special conditions. In addition, the 
    certification basis for the Galaxy includes part 34, effective 
    September 10, 1990, plus any amendments in effect at the time of 
    certification; and part 36, effective December 1, 1969, as amended by 
    Amendments 36-1 through the amendment in effect at the time of 
    certification. These special conditions form an additional part of the 
    type certification basis. In addition, the certification basis may 
    include other special conditions that are not relevant to these special 
    conditions.
        If the Administrator finds that the applicable airworthiness 
    regulations (i.e., part 25, as amended) do not contain adequate or 
    appropriate safety standards for the Galaxy because of a novel or 
    unusual design feature, special conditions are prescribed under the 
    provisions of Sec. 21.16 to establish a level of safety equivalent to 
    that established in the regulations.
        Special conditions, as appropriate, are issued in accordance with 
    Sec. 11.49 of the FAR after public notice, as required by Secs. 11.28 
    and 11.29, and become part of the type certification basis in 
    accordance with Sec. 21.17(a)(2).
        Special conditions are initially applicable to the model for which 
    they are issued. Should the type certificate for that model be amended 
    later to include any other model that incorporates the same novel or 
    unusual design feature, the special conditions would also apply to the 
    other model under the provisions of Sec. 21.101(a)(1).
    
    Novel or Unusual Design Feature
    
        The IAI Galaxy will incorporate an unusual design feature in that 
    it will be certified to operate up to an altitude of 45,000 feet.
        The FAA considers certification of transport category airplanes for 
    operation at altitudes greater than 41,000 feet to be a novel or 
    unusual feature because current part 25 does not contain standards to 
    ensure the same level of safety as that provided during operation at 
    lower altitudes. Special conditions have therefore been adopted to 
    provide adequate standards for transport category airplanes previously 
    approved for operation at these high altitudes, including certain 
    Learjet models, the Boeing Model 747, Dassault-Breguet Falcon 900, 
    Canadair Model 600, Cessna Model 650, Israel Aircraft Industries Model 
    1125 Westwind Astra, and Cessna Model 560. The special conditions for 
    the Learjet Model 45 are considered the most applicable to the Galaxy 
    and its proposed operation and are therefore used as the basis for the 
    special conditions described below.
        Damage tolerance methods are proposed to be used to ensure pressure 
    vessel integrity while operating at the higher altitudes, in lieu of 
    the \1/2\-bay crack criterion used in some previous special conditions. 
    Crack growth data are used to prescribe an inspection program that 
    should detect cracks before an opening in the pressure vessel would 
    allow rapid depressurization. Initial crack sizes for detection are 
    determined under Sec. 25.571, as amended by Amendment 25-72. The 
    maximum extent of failure and pressure vessel opening determined from 
    the above analysis must be demonstrated to comply with the 
    pressurization section of the proposed special conditions, which state 
    that the cabin altitude after failure must not exceed the cabin 
    altitude/time curve limits shown in Figures 3 and 4.
        In order to ensure that there is adequate fresh air for crewmembers 
    to perform their duties, to provide reasonable passenger comfort, and 
    to enable occupants to better withstand the effects of decompression at 
    high altitudes, the ventilation system must be designed to provide 10 
    cubic feet of fresh air per minute per person during normal operations. 
    Therefore, these special conditions require that crewmembers and 
    passengers be provided with 10 cubic feet of fresh air per minute per 
    person. In addition, during the development of the supersonic transport 
    special conditions, it was noted that certain pressurization failures 
    resulted in hot ram or bleed air being used to maintain pressurization. 
    Such a measure can lead to cabin temperatures that exceed human 
    tolerance. Therefore, these special conditions require airplane 
    interior temperature limits following probable and improbable failures.
        Continuous flow passenger oxygen equipment is certificated for use 
    up to 40,000 feet; however, for rapid decompressions above 34,000 feet, 
    reverse diffusion leads to low oxygen partial pressures in the lungs, 
    to the extent that a small percentage of passengers may lose useful 
    consciousness at 35,000 feet. The percentage increases to an estimated 
    60 percent at 40,000 feet, even with the use of the continuous flow 
    system. Therefore, to prevent permanent physiological damage, the cabin 
    altitude must not exceed 25,000 feet for more than 2 minutes, or 40,000 
    feet for any time period. The maximum peak cabin altitude of 40,000 
    feet is consistent with the standards established for previous 
    certification programs. In addition, at high altitudes the other 
    aspects of decompression sickness have a significant, detrimental 
    effect on pilot performance (for example, a pilot can be incapacitated 
    by internal expanding gases).
        [[Page 30021]] Decompression resulting in cabin altitudes above the 
    37,000-foot limit depicted in Figure 4 approaches the physiological 
    limits of the average person; therefore, every effort must be made to 
    provide the pilots with adequate oxygen equipment to withstand these 
    severe decompressions. Reducing the time interval between 
    pressurization failure and the time the pilots receive oxygen will 
    provide a safety margin against being incapacitated and can be 
    accomplished by the use of mask-mounted regulators. These special 
    conditions therefore require pressure demand masks with mask-mounted 
    regulators for the flightcrew. This combination of equipment will 
    provide the best practical protection for the failures covered by the 
    special conditions and for improbable failures not covered by the 
    special conditions, provided the cabin altitude is limited.
        As discussed above, these special conditions are applicable to the 
    IAI Model Galaxy. Should IAI Ltd. apply at a later date for a change to 
    the type certificate to include another model incorporating the same 
    novel or unusual design feature, these special conditions would apply 
    to that model as well under the provisions of Sec. 21.101(a)(1).
    
    Conclusion
    
        This action affects only certain design features on the IAI Ltd. 
    Model Galaxy airplane. It is not a rule of general applicability and 
    affects only the manufacturer who applied to the FAA for approval of 
    these features on the airplane.
    
    List of Subjects in 14 CFR Part 25
    
        Aircraft, Aviation safety, Reporting and recordkeeping 
    requirements.
    
        The authority citation for these special conditions is as follows:
    
        Authority: 49 U.S.C. app. 1344, 1348(c), 1352, 1354(a), 1355, 
    1421 through 1431, 1502, 1651(b)(2), 42 U.S.C. 1857f-10, 4321 et 
    seq.; E.O. 11514; and 49 U.S.C. 106(g).
    
    The Proposed Special Conditions
    
        Accordingly, the Federal Aviation Administration (FAA) proposes the 
    following special conditions as part of the type certification basis 
    for the IAI Ltd. Model Galaxy series airplanes:
    Operation to 45,000 Feet
    
        1. Pressure Vessel Integrity.
        (a) The maximum extent of failure and pressure vessel opening that 
    can be demonstrated to comply with paragraph 4 (Pressurization) of this 
    special condition must be determined. It must be demonstrated by crack 
    propagation and damage tolerance analysis supported by testing that a 
    larger opening or a more severe failure than demonstrated will not 
    occur in normal operations.
        (b) Inspection schedules and procedures must be established to 
    ensure that cracks and normal fuselage leak rates will not deteriorate 
    to the extent that an unsafe condition could exist during normal 
    operation.
        2. Ventilation. In lieu of the requirements of Sec. 25.831(a), the 
    ventilation system must be designed to provide a sufficient amount of 
    uncontaminated air to enable the crewmembers to perform their duties 
    without undue discomfort or fatigue, and to provide reasonable 
    passenger comfort during normal operation conditions and also in the 
    event of any probable failure of any system that could adversely affect 
    the cabin ventilating air. For normal operations, crewmembers and 
    passengers must be provided with at least 10 cubic feet of fresh air 
    per minute per person, or the equivalent in filtered, recirculated air 
    based on the volume and composition at the corresponding cabin pressure 
    altitude of not more than 8,000 feet.
        3. Air Conditioning. In addition to the requirements of 
    Sec. 25.831, paragraphs (b) through (e), the cabin cooling system must 
    be designed to meet the following conditions during flight above 15,000 
    feet mean sea level (MSL):
        (a) After any probable failure, the cabin temperature-time history 
    may not exceed the values shown in Figure 1.
        (b) After any improbable failure, the cabin temperature-time 
    history may not exceed the values shown in Figure 2.
        4. Pressurization. In addition to the requirements of Sec. 25.841, 
    the following apply:
        (a) The pressurization system, which includes for this purpose 
    bleed air, air conditioning, and pressure control systems, must prevent 
    the cabin altitude from exceeding the cabin altitude-time history shown 
    in Figure 3 after each of the following:
        (1) Any probable malfunction or failure of the pressurization 
    system. The existence of undetected, latent malfunctions or failures in 
    conjunction with probable failures must be considered.
        (2) Any single failure in the pressurization system, combined with 
    the occurrence of a leak produced by a complete loss of a door seal 
    element, or a fuselage leak through an opening having an effective area 
    2.0 times the effective area that produces the maximum permissible 
    fuselage leak rate approved for normal operation, whichever produces a 
    more severe leak.
        (b) The cabin altitude-time history may not exceed that shown in 
    Figure 4 after each of the following:
        (1) The maximum pressure vessel opening resulting from an initially 
    detectable crack propagating for a period encompassing four normal 
    inspection intervals. Mid-panel cracks and cracks through skin-stringer 
    and skin-frame combinations must be considered.
        (2) The pressure vessel opening or duct failure resulting from 
    probable damage (failure effect) while under maximum operating cabin 
    pressure differential due to a tire burst, engine rotor burst, loss of 
    antennas or stall warning vanes, or any probable equipment failure 
    (bleed air, pressure control, air conditioning, electrical source(s), 
    etc.) that affects pressurization.
        (3) Complete loss of thrust from all engines.
        (c) In showing compliance with paragraphs 4(a) and 4(b) of these 
    special conditions (Pressurization), it may be assumed that an 
    emergency descent is made by approved emergency procedure. A 17-second 
    crew recognition and reaction time must be applied between cabin 
    altitude warning and the initiation of an emergency descent.
    
        Note: For the flight evaluation of the rapid descent, the test 
    article must have the cabin volume representative of what is 
    expected to be normal, such that IAI Ltd. must reduce the total 
    cabin volume by that which would be occupied by the furnishings and 
    total number of people.
    
        [[Page 30022]] 5. Oxygen Equipment and Supply.
        (a) A continuous flow oxygen system must be provided for the 
    passengers.
        (b) A quick-donning pressure demand mask with mask-mounted 
    regulator must be provided for each pilot. Quick-donning from the 
    stowed position must be demonstrated to show that the mask can be 
    withdrawn from stowage and donned within 5 seconds.
    
    BILLING CODE 4910-13-M
          
    
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    BILLING CODE 4910-13-C
        Issued in Renton, Washington, on May 26, 1995.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service, ANM-100.
    [FR Doc. 95-13940 Filed 6-6-95; 8:45 am]
    BILLING CODE 4910-13-M
    
    

Document Information

Published:
06/07/1995
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed special conditions.
Document Number:
95-13940
Dates:
Comments must be received on or before July 24, 1995.
Pages:
30019-30026 (8 pages)
Docket Numbers:
Docket No. NM-111, Notice No. SC-95-4-NM
PDF File:
95-13940.pdf
CFR: (2)
14 CFR 11.49
14 CFR 25.831