97-17098. Airworthiness Directives; Pilatus Britten-Norman Ltd. BN-2A and BN-2A Mk 111 Series Airplanes  

  • [Federal Register Volume 62, Number 127 (Wednesday, July 2, 1997)]
    [Rules and Regulations]
    [Pages 35670-35672]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 97-17098]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 96-CE-24-AD; Amendment 39-10058; AD 97-14-01]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Pilatus Britten-Norman Ltd. BN-2A and 
    BN-2A Mk 111 Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment supersedes Airworthiness Directive (AD) 75-24-
    07 R1, which currently requires repetitively inspecting the left-hand 
    (LH) rudder bar assembly for cracks and loose fasteners on certain 
    Pilatus Britten-Norman Ltd. BN-2A and BN-2A Mk 111 series airplanes, 
    and replacing any cracked part. The superseding action requires 
    inspecting the LH rudder bar assembly and determining the wall 
    thickness of the slider tube unit. This action also would require 
    modifying the rudder bar assembly by replacing the LH slider tube with 
    a new strengthened slider tube unit as terminating action for the 
    repetitive inspections currently required by AD 75-24-07 R1. The 
    development of a modification to the rudder bar assembly, which 
    terminates
    
    [[Page 35671]]
    
    the repetitive inspections required by AD 75-24-07 R1, prompted this 
    AD. The actions specified by this AD are intended to prevent failure of 
    the pilot's rudder bar assembly, which could result in loss of control 
    of the airplane during landing operations.
    
    DATES: Effective August 18, 1997.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of August 18, 1997.
    
    ADDRESSES: Service information that applies to this AD may be obtained 
    from Pilatus Britten-Norman Ltd., Bembridge, Isle of Wight, United 
    Kingdom PO35 5PR; telephone 44-1983 872511; facsimile 44-1983 873246. 
    This information may also be examined at the Federal Aviation 
    Administration (FAA), Central Region, Office of the Assistant Chief 
    Counsel, Attention: Rules Docket 96-CE-24-AD, Room 1558, 601 E. 12th 
    Street, Kansas City, Missouri 64106; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Mr. S. M. Nagarajan, Project Officer, 
    Small Airplane Directorate, Aircraft Certification Service, FAA, 1201 
    Walnut, suite 900, Kansas City, Missouri 64106; telephone (816) 426-
    6932; facsimile (816) 426-2169.
    
    SUPPLEMENTARY INFORMATION:
    
    Events Leading to the Issuance of This AD
    
        A proposal to amend part 39 of the Federal Aviation Regulations (14 
    CFR part 39) to include an AD that would apply to Pilatus Britten-
    Norman Ltd. BN-2A and BN-2A Mk 111 series airplanes was published in 
    the Federal Register on March 3, 1997 (62 FR 9390). The action proposed 
    to require:
        (1) Inspecting for cracks in the LH rudder bar assembly using a dye 
    penetrant method, and measuring the thickness of the slider tube to 
    determine the applicability of the proposed action, either .056-inch 
    (17 gauge), or .036-inch (20 gauge),
        (2) Repetitively inspecting for cracks until the accumulation of a 
    determined number of landings, then accomplishing Modification NB/M/948 
    by installing a new, strengthened central piller/slider tube assembly, 
    part number (P/N) NB-45-A1-2975, and
        (3) If cracks are found during any inspection, accomplishing 
    Modification NB/M/948 by installing P/N NB-45-A1-2975.
        Accomplishment of the proposed action would be in accordance with 
    Pilatus Britten-Norman Service Bulletin No. BN-2/SB.111, Issue 1, dated 
    October 25, 1977 or Pilatus Britten-Norman Service Bulletin No. BN-2/
    SB.56, Issue 2, dated February 13, 1978, whichever is applicable.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. No comments were received on the 
    proposed rule or the FAA's determination of the cost to the public.
    
    The FAA's Determination
    
        After careful review of all available information related to the 
    subject presented above, the FAA has determined that air safety and the 
    public interest require the adoption of the rule as proposed except for 
    minor editorial corrections. The FAA has determined that these minor 
    corrections will not change the meaning of the AD and will not add any 
    additional burden upon the public than was already proposed.
    
    FAA's Aging Aircraft Commuter Class Policy
    
        The actions required by this AD are consistent with the FAA's aging 
    commuter aircraft policy, which briefly states that, when a 
    modification exists that could eliminate or reduce the number of 
    required critical inspections, the modification should be incorporated. 
    This policy is based on the FAA's determination that reliance on 
    critical repetitive inspections on airplanes utilized in commuter 
    service carries an unnecessary safety risk when a design change exists 
    that could eliminate or, in certain instances, reduce the number of 
    those critical inspections. In determining what inspections are 
    critical, the FAA considers (1) the safety consequences of the airplane 
    if the known problem is not detected by the inspection; (2) the 
    reliability of the inspection such as the probability of not detecting 
    the known problem; (3) whether the inspection area is difficult to 
    access; and (4) the possibility of damage to an adjacent structure as a 
    result of the problem.
    
    Compliance Time
    
        The compliance time for this AD is based on number of landings 
    rather than hours time-in-service. The reason for this type of 
    compliance is that the area that is showing fatigue is the pilot's 
    rudder bar assembly and piller/slider tube unit. This area of the 
    airplane is used during the landing operation; furthermore, the stress 
    and fatigue is greater in this thinner gauged metal slider tube unit 
    upon landing. Therefore, it has been determined to use the number of 
    landings rather than hours time-in-service as the compliance time for 
    this AD.
        For airplanes equipped with the thinner (20 gauge) slider tubes, 
    the AD requires accomplishing the modification upon the total 
    accumulation of 2,500 landings, or within the next 500 landings after 
    the effective date of the action, whichever occurs later; and for 
    airplanes equipped with the thicker (17 gauge) slider tubes, the AD 
    requires accomplishing the modification within the next 500 landings 
    after the effective date of the action or upon the total accumulation 
    of 5,000 landings, whichever occurs later.
    
        (Note: If the operators have not recorded the number of 
    landings, the landings can be calculated by multiplying 3 landings 
    per 1 hour time-in-service.)
    
    Cost Impact
    
        The FAA estimates that 109 airplanes in the U.S. registry will be 
    affected by this AD, that it will take approximately 15 workhours per 
    airplane to accomplish this action, and that the average labor rate is 
    approximately $60 an hour. Parts cost approximately $560 per airplane. 
    Based on these figures, the total cost impact of this AD on U.S. 
    operators is estimated to be $159,140 or $1,460 per airplane. In 
    addition, the cost figures referenced above are based on the 
    presumption that no affected airplane operator has incorporated the 
    inspection-terminating installation. Pilatus Britten-Norman does not 
    know the number of parts distributed to the affected airplane owners/
    operators. Numerous sets of parts were sent out to the owners/operators 
    of the affected airplanes, but over the years Pilatus Britten-Norman 
    has not retained these records.
    
    The AD's Impact Utilizing the FAA's Aging Commuter Class Aircraft 
    Policy
    
        The intent of the FAA's aging commuter airplane program is to 
    ensure safe operation of commuter-class airplanes that are in 
    commercial service without adversely impacting private operators. Of 
    the approximately 109 airplanes in the U.S. registry that will be 
    affected by this AD, the FAA has determined that approximately 30 
    percent are operated in scheduled passenger service by 11 different 
    operators. A significant number of the remaining 70 percent are 
    operating in other forms of air transportation such as air cargo and 
    air taxi.
        The average utilization of the fleet for those airplanes in 
    commercial commuter service is approximately 20 to 40 landings per week 
    with approximately 3 landings per 1 hour TIS per week. Based on these 
    figures,
    
    [[Page 35672]]
    
    operators of commuter-class airplanes involved in commercial operation 
    will have to accomplish the modification within approximately 3 to 5 
    calendar months after the AD becomes effective. For private owners, who 
    typically operate their airplanes between 100 to 200 landings per year, 
    this will allow 12 to 25 years before the modification will be 
    mandatory.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A copy of the final evaluation prepared for this 
    action is contained in the Rules Docket. A copy of it may be obtained 
    by contacting the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing airworthiness directive 
    (AD) 75-24-07 R1, Amendment 39-4571 and by adding a new AD to read as 
    follows:
    
    97-14-01  Pilatus Britten-Norman, Ltd.: Amendment 39-10058; Docket 
    No. 96-CE-24-AD.
    
        Applicability: BN-2A and BN-2A Mk 111 Series airplanes (all 
    serial numbers), certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (f) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated after the effective date of 
    this AD, unless already accomplished.
        To prevent failure of the left-hand (LH) rudder bar assembly, 
    which, if not detected and corrected, could result in loss of 
    control of the airplane during landing operations, accomplish the 
    following:
        (a) Within the next 500 landings after the effective date of 
    this AD, inspect the LH rudder bar unit for cracks (using a dye 
    penetrant method), and measure the thickness/gauge of the LH slider 
    tube in accordance with paragraph 1 of the ACTION Inspection section 
    of Pilatus Britten-Norman (PBN) Service Bulletin (SB) No. BN-2/
    SB.111, Issue 1, dated October 25, 1977, and paragraphs 1 through 3 
    in the ACTION section of PBN SB No. BN-2/SB.56, Issue 2, dated 
    February 13, 1978.
    
        Note 2: For operators who have not kept records of the landings 
    of the airplane, use 3 landings per 1 hour time-in-service (TIS).
    
        (b) If no cracks are visible, accomplish the following in 
    accordance with paragraph 3a. and 3b. of the ACTION Inspection 
    section of PBN SB No. BN-2/SB.111, dated October 25, 1977:
        (1) For airplanes that have slider tubes with 17 gauge metal 
    (.056-inch thick),
        (i) Continue to inspect the LH rudder bar assembly for cracks 
    every 500 landings and,
        (ii) Upon the total accumulation of 5,000 landings or within the 
    next 500 landings after the effective date of this AD, whichever 
    occurs later, accomplish Modification NB/M/948 by installing a new, 
    strengthened slider tube unit, part number (P/N) NB-45-A1-2975 in 
    accordance with the ACTION Rectification section of PBN SB No. BN-2/
    SB.111, dated October 25, 1977.
        (2) For airplanes that have slider tubes with 20 gauge metal 
    (.036-inch thick),
        (i) Continue to inspect the LH rudder bar assembly for cracks 
    every 250 landings and,
        (ii) Upon the total accumulation of 2,500 landings or within the 
    next 500 landings after the effective date of this AD, whichever 
    occurs later, accomplish Modification NB/M/948 by installing a new, 
    strengthened slider tube unit, P/N NB-45-A1-2975 in accordance with 
    the ACTION Rectification section of PBN SB No. BN-2/SB.111, dated 
    October 25, 1977.
        (c) If cracks are visible during any inspection required by this 
    AD, prior to further flight, accomplish Modification NB/M/948 in 
    accordance with the ACTION Rectification section of PBN SB No. BN-2/
    SB.111, dated October 25, 1977.
        (d) Accomplishing Modification NB/M/948 using P/N NB-45-A1-2975 
    at any time prior to the required number of accumulated landings in 
    paragraphs (b)(1)(ii) and (b)(2)(ii) of this AD is a terminating 
    action for the repetitive inspections required by this AD.
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (f) An alternative method of compliance or adjustment of the 
    initial or repetitive compliance times that provides an equivalent 
    level of safety may be approved by the Manager, Small Airplane 
    Directorate, Aircraft Certification Service, FAA, 1201 Walnut, suite 
    900, Kansas City, Missouri 64106. The request shall be forwarded 
    through an appropriate FAA Maintenance Inspector, who may add 
    comments and then send it to the Manager, Small Airplane 
    Directorate.
    
        Note 3: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Small Airplane Directorate.
    
        (g) The inspections and modifications required by this AD shall 
    be done in accordance with Pilatus Britten-Norman Service Bulletin 
    No. BN-2/SB.111, Issue 1, dated October 25, 1977, or Pilatus 
    Britten-Norman Service Bulletin No. BN-2/SB.56, Issue 2, dated 
    February 13, 1978, whichever is applicable. This incorporation by 
    reference was approved by the Director of the Federal Register in 
    accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be 
    obtained from Pilatus Britten-Norman Ltd., Bembridge, Isle of Wight, 
    United Kingdom PO35 5PR. Copies may be inspected at the FAA, Central 
    Region, Office of the Assistant Chief Counsel, Room 1558, 601 E. 
    12th Street, Kansas City, Missouri, or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
        (h) This amendment supersedes AD 75-24-07 R1, Amendment 39-4571.
        (i) This amendment (39-10058) becomes effective on August 18, 
    1997.
    
        Issued in Kansas City, Missouri, on August 18, 1997.
    Michael Gallagher,
    Manager, Small Airplane Directorate, Aircraft Certification Service.
    [FR Doc. 97-17098 Filed 7-1-97; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
8/18/1997
Published:
07/02/1997
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule.
Document Number:
97-17098
Dates:
Effective August 18, 1997.
Pages:
35670-35672 (3 pages)
Docket Numbers:
Docket No. 96-CE-24-AD, Amendment 39-10058, AD 97-14-01
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
97-17098.pdf
CFR: (1)
14 CFR 39.13