95-18037. Energy Conservation Program for Consumer Products: Department of Energy Refrigerator and Refrigerator-Freezer Test Procedure  

  • [Federal Register Volume 60, Number 140 (Friday, July 21, 1995)]
    [Proposed Rules]
    [Pages 37603-37606]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 95-18037]
    
    
    
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    Proposed Rules
                                                    Federal Register
    ________________________________________________________________________
    
    This section of the FEDERAL REGISTER contains notices to the public of 
    the proposed issuance of rules and regulations. The purpose of these 
    notices is to give interested persons an opportunity to participate in 
    the rule making prior to the adoption of the final rules.
    
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    Federal Register / Vol. 60, No. 140 / Friday, July 21, 1995 / 
    Proposed Rules
    
    [[Page 37603]]
    
    
    DEPARTMENT OF ENERGY
    
    Office of Energy Efficiency and Renewable Energy
    
    10 CFR Part 430
    
    
    Energy Conservation Program for Consumer Products: Department of 
    Energy Refrigerator and Refrigerator-Freezer Test Procedure
    
    AGENCY: Office of Energy Efficiency and Renewable Energy, Department of 
    Energy.
    
    ACTION: Notice of inquiry.
    
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    SUMMARY: Today's document publishes a letter from Edward Schulak 
    Equities, Inc. (ESE), requesting the Department of Energy (Department 
    or DOE) to modify the refrigerator and refrigerator-freezer test 
    procedure to allow testing the ``Energy Efficient Domestic 
    Refrigeration System'' patented by ESE. The Department is soliciting 
    comments, data, and information respecting the request.
    
    DATES: The Department will accept comments, data, and information not 
    later than August 21, 1995.
    
    ADDRESSES: Written comments and statements shall be sent to: Department 
    of Energy, Office of Energy Efficiency and Renewable Energy, Case No. 
    FRIG-001, Mail Stop EE-431, Room 1J-018, Forrestal Building, 1000 
    Independence Avenue, SW., Washington, DC 20585, (202) 586-7574.
    
    FOR FURTHER INFORMATION CONTACT:
    
    Michael G. Raymond, U.S. Department of Energy, Office of Energy 
    Efficiency and Renewable Energy, Mail Station EE-431, Forrestal 
    Building, 1000 Independence Avenue, SW., Washington, DC 20585, (202) 
    586-9611.
    Eugene Margolis, Esq., U.S. Department of Energy, Office of General 
    Counsel, Mail Station GC-72, Forrestal Building, 1000 Independence 
    Avenue, SW., Washington, DC 20585, (202) 586-9507.
    
    SUPPLEMENTARY INFORMATION: The Energy Conservation Program for Consumer 
    Products (other than automobiles) was established pursuant to the 
    Energy Policy and Conservation Act (EPCA), Public Law 94-163, 89 Stat. 
    917, as amended by the National Energy Conservation Policy Act (NECPA), 
    Public Law 95-619, 92 Stat. 3266, the National Appliance Energy 
    Conservation Act of 1987 (NICE), Public Law 100-12, the National 
    Appliance Energy Conservation Amendments of 1988 (NICE 1988), Public 
    Law 100-357, and the Energy Policy Act of 1992 (EPACT), Public Law 102-
    486, 106 Stat. 2776, which requires the Department to prescribe 
    standardized test procedures to measure the energy consumption of 
    certain consumer products, including refrigerators and refrigerator-
    freezers. The intent of the test procedures is to provide a comparable 
    measure of energy consumption that will assist consumers in making 
    purchasing decisions. The refrigerator and refrigerator-freezer test 
    procedures appear at 10 CFR Part 430, Subpart B, Appendix A1.
        The Department amended the prescribed test procedures by adding 10 
    CFR 430.27 on September 26, 1980, creating the waiver process. 45 FR 
    64108. The waiver process allows the Assistant Secretary to temporarily 
    waive test procedures for a particular basic model when a petitioner 
    shows that the basic model contains one or more design characteristics 
    which prevent testing according to the prescribed test procedures, or 
    when the prescribed test procedures may evaluate the basic model in a 
    manner so unrepresentative of its true energy consumption as to provide 
    materially inaccurate comparative data.
        On March 14, 1995, ESE submitted a letter regarding the 
    refrigerator test procedures. This letter was submitted as a ``Petition 
    for Waiver'', but also stated that ``ESE recognizes that the Waiver 
    process may not be the appropriate forum, and we would like this 
    request to be considered in whatever forum DOE would consider 
    appropriate * * *'' ESE has patented a device which operates by cooling 
    the ambient air around the condenser coil. The device is a box placed 
    around the coils, connected via small tubes to the outside of the 
    house. The system also includes a movable barrier for selectively 
    controlling the transfer of air to the box. The purpose of the 
    invention is to reduce the energy consumption of the refrigerator. 
    ESE's application seeks a ``waiver'' from the Department test 
    procedure, because the energy consumption of a refrigerator equipped to 
    allow the ingress of cool outside air over the condenser coils is not 
    addressed. ESE has not submitted a modified test procedure to be used 
    for rating its refrigerator modification. ESE states that the existing 
    Department test procedure needs to be modified to allow the 
    introduction of cool air to the refrigerator condenser coil. This 
    refrigerator modification (specifically, the addition of tubes 
    conveying outdoor air to the refrigerator) may cause increased 
    infiltration of outdoor air to the building, which would affect the 
    energy consumption of the building containing the refrigerator as well 
    as the refrigerator itself.
        The Department agrees that the current test procedure does not 
    account for the total energy savings of the ESE refrigerator 
    modification. Clearly, this invention would require modification to the 
    test procedure, but, for two reasons, the ``Petition for Waiver'' 
    process is not appropriate.
        First, waivers to the test procedure are applicable when ``basic 
    models'' have design features that require exceptional treatment and 
    are applicable only to the model in question. No models are currently 
    manufactured incorporating this invention, nor is the invention being 
    produced for retrofitting on refrigerators.
        Second, if the invention were put to use, the nature of the 
    invention might require a fundamental change to the refrigerator test 
    procedure because of the interaction of the invention with the building 
    energy consumption.
        The Department is publishing the letter from ESE, and, to 
    facilitate understanding of the invention, a digest (Attachment A), 
    which the Department has extracted from the patent. The patent is 
    United States Patent Number 5,291,749, Energy Efficient Domestic 
    Refrigeration System, granted to Edward R. Schulak, 567 Aspen, 
    Birmingham, Michigan 48009, on March 8, 1994. The Department has 
    identified several issues where comments are specifically requested. 
    These issues are as follows, including, but not limited to:
         The effects of the invention on building energy 
    consumption;
         Manufacturability of the invention;
         Retrofitting the invention into existing dwellings;
        
    [[Page 37604]]
    
         Method of testing the invention to determine energy 
    savings.
        The Department solicits comments, data, and information respecting 
    the letter.
        By publishing this letter and requesting comments, the Department 
    is not expressing a view as to the technical feasibility or economic 
    justification of this mechanism as an energy saving device to be used 
    with refrigerators and refrigerator-freezers.
    
        Issued in Washington, DC, on July 13, 1995.
    Christine A. Ervin,
    Assistant Secretary, Energy Efficiency and Renewable Energy.
    
    Edward Schulak Equities, Inc.
    
    Christine Ervin, Assistant Secretary for Energy Efficiency and 
    Renewable Energy.
    March 14, 1995.
    Mr. Michael J. McCabe, Director, Office of Codes and Standards, U.S. 
    Department of Energy, 1000 Independence Ave., SW., Washington, DC 
    20585.
    
        Ladies and Gentlemen: 1. Petition for Waiver--In accordance with 
    10 CFR, Part 430.27 this is a Petition for Waiver from the test 
    procedure set forth in 10 CFR, Part 430, Subpart B, Appendix A-1, 
    adopted August 10, 1982 and revised January 1, 1993 and for the use 
    of an alternate test procedure described in paragraph 4 below. 
    (Edward Schulak Equities, Inc. ``ESE'' recognizes that the Waiver 
    process may not be the appropriate forum and we would like this 
    request to be considered in whatever forum the Department of Energy 
    ``DOE'' would consider appropriate, such as a Petition for Rule 
    Making.) ESE has been granted U.S. Patent No. 5291749 which 
    documents a unique technological breakthrough for which the required 
    Appendix A-1 test procedure referenced above will not produce energy 
    consumption results which correctly represent the enhanced energy 
    savings possible and thereby the performance of this refrigerator.
        2. Background Information--ESE was granted U.S. Patent No. 
    5291749 Titled: Energy Efficient Refrigeration System which 
    documents a method of saving energy through increased efficiency in 
    any commercially available refrigerator model. The company is 
    familiar with DOE test procedures (specifically 10 CFR Part 430) and 
    the FTC Energyguide labeling requirements. Further, the company 
    engaged ETL Testing Laboratories ``ETL'' to independently confirm 
    the validity of the energy savings possible with the above 
    referenced patent, and to confirm the ineffectiveness of the 
    existing DOE testing procedures to accurately produce energy 
    consumption results with the above referenced patent (a copy of the 
    ETL Reports No. 536692A, 538479B & 539826 are included as Exhibits 
    A, B & C). In our opinion, the applicable DOE test procedure, which 
    was designed for self contained units, has no provision to test a 
    unit which transfers energy from cool external air into the unit's 
    refrigeration cycle and thereby reducing the unit's overall energy 
    consumption. The introduction of external cool air blown across the 
    refrigerators condenser and compressor can be adapted to any rear or 
    bottom mounted condenser model and has demonstrated (as confirmed by 
    ETL) energy savings in excess of 25% of total power consumed by the 
    unit.
        3. Specific Test Procedure Problems--With the test conditions 
    and procedures currently prescribed by DOE, energy consumption of a 
    refrigerator equipped to allow the ingress of cool air over the 
    condenser/compressor would not be addressed. The existing test 
    procedures were written strictly for self contained models. A test 
    procedure to standardize the energy savings achieved on models 
    equipped to receive external cool air is currently not allowed and 
    therefore the energy savings cannot be officially measured and 
    documented.
        As a result the dollar savings achieved through this technology 
    can not be listed on the FTC Energyguide label and buyers can not be 
    informed of the savings possible by purchasing a refrigerator 
    engineered to utilize cool external air. It should be noted that 
    there is already different test procedures established for measuring 
    the energy consumption of unvented home heating equipment (Part 430, 
    Subpart B, Appendix G) from that of vented home heating equipment 
    (Part 430, Subpart B, Appendix O). With this new technological 
    breakthrough there is now reason to consider a similar vented and 
    unvented test procedure for refrigerators and freezers.
        4. Alternate Test Procedures--At the present time ESE does not 
    have a proposed alternate test method for refrigerator/freezer 
    utilizing this technology. However, the work commissioned by ESE and 
    completed by ETL provides a basis for developing a simple test 
    procedure for refrigerator/freezers adapted to accept external cool 
    air as proposed by ESE. The trials at ETL suggest that no existing 
    DOE test conditions or procedures need be modified or deleted, but a 
    provision needs to be added to allow the introduction of external 
    air at specific temperature ( deg.f) and airspeed (cfm) across the 
    unit's condenser/compressor. The existing DOE test formulas and 
    procedures would be unaltered. While the cool air would be 
    introduced into and out of the unit, the unit is tested in full 
    accordance with the existing 10 CFR, Part 430. For clarity, no test 
    procedure need be altered or changed, but simply the conditions be 
    expanded to allow cool air to be introduced in a consistent, 
    repeatable manner to ensure that both the energy saved is measured 
    in a consistent manner and that the savings can correspondingly be 
    listed on the FTC Energyguide label.
        5. Public Policy Considerations--Since innovation is an 
    essential part of the Congressionally mandated energy conservation 
    programs, it is in the public interest for DOE to facilitate 
    introduction of new product technology like alternative air ducting 
    which have the potential for saving energy by reducing the number of 
    compressor cycles needed to keep a refrigerator/freezer cool.
        6. Manufacturers--No existing appliance manufacturer in the 
    United States market manufactures a model adapted to accept external 
    cool air. In the discussions we have had with manufacturers and 
    their consultants, they have clearly indicated that there is no 
    advantage for them to utilize energy saving technology if it does 
    qualify for the DOE Energuide Label. Manufacturers will not consider 
    incorporating this new technology because the associated energy 
    savings can not be quantified under the currently existing DOE Test 
    conditions and procedures. Without an appropriate alternate test 
    procedure, the savings can not be officially sanctioned and 
    therefore are not allowed to be listed on an FTC Energyguide label. 
    The adaptation that allows external cool air to flow over the 
    condenser and compressor could apply to any existing model sold 
    presently in the United States.
        If additional information is required, please contact me at 
    (810) 644-1500.
    
          Respectively,
    Edward Schulak,
    President.
    Enclosures:
    
        Exhibit A--ETL Report No. 536692A
        Exhibit B--ETL Report No. 5291749
        Exhibit C--ETL Report No. 538479B
    
    Attachment A
    
        ``* * * the present invention provides an energy transfer system 
    for a household refrigeration appliance. The energy transfer system 
    includes a compartment for enclosing the condenser, which is 
    associated with the refrigerator, and a set of conduits for enabling 
    the transfer of outside air into, through, and out of the 
    compartment. The system also includes a movable barrier for 
    selectively controlling the transfer of air through the compartment. 
    In one form of the present invention, the system also includes a 
    thermostatically actuated fan for forcing outside air into, through, 
    and out of the compartment in response to a predetermined 
    temperature.
        ``The set of conduits preferably includes a first conduit for 
    enabling the transfer of outside air to the compartment, and a 
    second conduit for enabling the transfer of air from the compartment 
    to the outside environment. Each of these conduits are disposed such 
    that they extend through an external wall of said household. To 
    facilitate the convection flow of air, the outlet of one conduit is 
    connected to the compartment at a location which is lower than an 
    inlet connection of the other conduit.
        ``Referring to Figure 1, a perspective view of a household 
    refrigeration appliance (10), in accordance with the present 
    invention, is shown. More specifically, the household refrigeration 
    appliance depicted in Figure 1 is a domestic refrigerator which has 
    been retro-fitted with the energy transfer system (12), in 
    accordance with the present invention. However, it should be 
    understood that the principals [sic] of the present inventions are 
    equally applicable to a domestic refrigerator, which has been 
    constructed at the originating factory to include a built-in energy 
    transfer system.
        ``As shown in Figure 1, the refrigerator (10) generally includes 
    at least one door (14) across its front and a serpentine tube
    
    [[Page 37605]]
    condenser (16) mounted across its back. As is well known in the 
    field, the condenser (16) is connected to the discharge end of a 
    pump to compress a refrigerant fluid , such as freon, from a gaseous 
    phase to a liquid phase. This process creates heat which must be 
    removed in order for the refrigeration cycle to work.
        ``With this household refrigerator arrangement, the heat 
    produced at the condenser (16) is simply released into the area of 
    the home which surrounds the refrigerator. However, in accordance 
    with the present invention, a compartment (24) is used to enclose 
    the condenser (16). As shown in Figure 1, the compartment (24) may 
    be comprised of a five-sided molded fiberglass shell, which is 
    mounted to the exterior side of the refrigerator (10) where the 
    condenser (16) is located. In this regard, the compartment (24) 
    includes a flange (26) which extends around its periphery to enable 
    the compartment to be secured to the refrigerator (10) over the 
    condenser (16), such as with a plurality of spaced screws. However, 
    it should be understood that the compartment may be comprised of 
    other suitable materials, and may take other suitable shapes in the 
    appropriate application. For example, with a factory built-in energy 
    transfer system, the compartment (24) may be formed integrally with 
    a side of the refrigerator (10), such that the consumer need not 
    discern that the compartment is included as part of the refrigerator 
    body. Additionally, the compartment (24) may be constructed such 
    that it includes an insulative layer in order to more fully control 
    the transfer of heat from the condenser (16).
        ``The energy transfer system (12) also includes one or more 
    passageways for enabling the transfer of heat out of the compartment 
    (24), and for selectively utilizing outside air in this process. 
    Thus, for example, as shown in Figures 1 and 2, the energy transfer 
    system (12) includes a first conduit (28), which enables cool air 
    from outside of the home to enter the compartment (24), and a second 
    conduit (30), which enables air from inside the compartment to be 
    released outside of the home. In this regard, both of these figures 
    show an exterior wall (32) of the household wall, and the conduits 
    (28) and (30), constructed such that they are able to extend through 
    this exterior wall. The conduits (28) and (30) may be made of any 
    suitable material which is appropriate for this purpose (e.g., sheet 
    metal or flexible insulated duct), and the conduits may be connected 
    to the compartment in a variety of ways.
        ``It should also be noted that the first conduit (28) is 
    connected to the compartment (24) at a location which is lower than 
    that where the second conduit (30) is connected to the compartment. 
    This arrangement is used to facilitate outside air from through the 
    first conduit (28) into the compartment, through the compartment, 
    and out of the second conduit (30), by heat convection. While the 
    conduits (28, 30) are shown to be relatively straight pipes or 
    tubes, it should be understood that other suitable shapes may be 
    employed, depending upon such considerations as the available space 
    and the distance between the refrigerator (10) and the exterior wall 
    (32).
        ``Figures 1 and 2 also show the provision of a fan (34), which 
    may be used to force the flow of outside air into, through, and out 
    of the compartment (24). While the fan (34) is shown to be connected 
    to the compartment (24) in a way which is separate from the 
    connection of the conduits (28, 30) to the compartment, it is 
    preferred that the fan be connected in-line with the conduit (28), 
    either within the conduit or adjacent to its outlet into the 
    compartment. Additionally, it is preferred that the fan (34) be a 
    thermostatically actuated fan, so that its use may be carefully 
    controlled to achieve the most energy efficient benefit.
        ``Additionally, as shown in Figures 1 and 2, the energy transfer 
    system (12) also includes a movable barrier or wall, in one or both 
    of the conduits (28, 30) to control the flow of air through the 
    compartment (24). In one form of the present invention, this movable 
    barrier is comprised of a butterfly valve (36), which may be used to 
    prevent or enable the flow of outside air into the compartment via a 
    butterfly valve disposed in one or both of the conduits (28, 30). 
    For example, in the case of butterfly valve (36) disposed in the 
    second conduit (30), the flow of outside air through the first 
    conduit (28) could provide sufficient force to open the butterfly 
    valve, and thereby, permit the escape of air from the compartment 
    (24) through the second conduit.
        ``From the above, it should be understood that the energy 
    transfer system (12) conveys energy in the form of cool outside air 
    to the condenser (16), in order to reduce the energy of the 
    refrigeration process.
        ``Thus, in accordance with the present invention, the fan (34) 
    may be actuated when the outside air temperature drops to a 
    predetermined threshold level (e.g., 37 deg.C), as the energy 
    efficiency achieved will be greater than the energy consumed by the 
    fan. Alternatively, it should be appreciated that the refrigerator 
    (10) may already include a fan which may be used to divert some air 
    flow into the compartment (24) from the outside. The energy transfer 
    system (12) may also include a thermostatically actuated valve, such 
    as the valve which would enable ambient air from inside the 
    household (e.g., 20 deg.C.) to enter the compartment (24) when the 
    outside air temperature is above a particular threshold level (e.g., 
    37 deg.C). In this way, the compartment (24) will always be provided 
    with a sufficient supply of air flow to cool the condenser (16).''
    
    BILLING CODE 6450-01-P
    
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    [GRAPHIC] [TIFF OMITTED] TP21JY95.005
    
    
    
    [FR Doc. 95-18037 Filed 7-20-95; 8:45 am]
    BILLING CODE 6450-01-C
    
    

Document Information

Published:
07/21/1995
Department:
Energy Efficiency and Renewable Energy Office
Entry Type:
Proposed Rule
Action:
Notice of inquiry.
Document Number:
95-18037
Dates:
The Department will accept comments, data, and information not later than August 21, 1995.
Pages:
37603-37606 (4 pages)
PDF File:
95-18037.pdf
CFR: (1)
10 CFR 430